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Diesles with excessive smoke

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Diesles with excessive smoke
Posted by gabe on Monday, August 30, 2004 9:40 AM
Every once in a while, there will be a picture of a diesle locomotive in Trains Magazine that has an unusual amount of smoke coming from it. In the notation, the writer will often say something to the effect that the unit in question is obviously not pulling as hard as the other units.

Why is this the case? What causes the excessive diesle smoke and how much does it affect their tractive effort/horsepower?

Thanks,

Gabe
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Posted by CSSHEGEWISCH on Monday, August 30, 2004 9:48 AM
Excessive smoke can come from a number of sources:
Turbo lag, often associated with Alco locomotives, is a cause that occurs then the throttle is advanced and the engine burns rich until the turbocharger catches up to force in more air.

Carbon buildup occurs when the engine has been idling for a prolonged period. Clouds of blue smoke result when the engine is opened up and blows the carbon particles out of the exhaust system.

Heavy smoke under load is also an indicator of turbo trouble.
The daily commute is part of everyday life but I get two rides a day out of it. Paul
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Posted by Junctionfan on Monday, August 30, 2004 10:01 AM
Alot of U and B units I find smoke alot. On a video though an ex Conrail C40-8W pulling and NS autorack train with another NS unit through Attica, smoke as if it was a steam locomotive.
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Posted by Anonymous on Monday, August 30, 2004 10:13 AM
If it was just after ideling, carboin built up in the stack, and forced out with the exhust, sometimes, creating fires.

Could be a bad ring, piston, or as said, turbo problems.
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Posted by mudchicken on Monday, August 30, 2004 10:45 AM
Change the rack settings and keep 'em moving!
Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by eolafan on Monday, August 30, 2004 11:42 AM
Our new METRA units (MP series) have already begun to smoke quite a bit upon acceleration, where they did not when new.
Eolafan (a.k.a. Jim)
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Posted by Randy Stahl on Monday, August 30, 2004 12:38 PM
Seems like everyone pretty much summed it up ! The color of the smoke is important. white smoke is raw fuel. I often look at the radiator shutters to see if thier stuck open, preventing the engine from reaching operating temp. White smoke can also be a sign of a dead cylinder. Black smoke is mostly carbon from too large amounts of fuel, not enough air.
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Posted by lonewoof on Monday, August 30, 2004 1:07 PM
LOcal steel plant here (Cayce, SC) has a MP15 that does its switching. It smokes like a steamer from one stack (black smoke), hardly any smoke from the other stack. WUWT?
I've also tried to figure where this loco came from; its orange, with a HUGE 960 (engine number) on side of hood. No other markings except spray can lessee marks on cab.

Remember: In South Carolina, North is southeast of Due West... HIOAg /Bill

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Posted by oltmannd on Monday, August 30, 2004 1:13 PM
EMDs are notorious for "souping" during extended periods of idling. There's a few things going on that contribute to this. The cylinder pressure is lower, so the rings don't seat as well. The injection stroke is slower (but shorter, too), so, perhaps the fuel doesn't atomize as well or burn as thoroughly, and the cylinder liner wall is a bit cooler, so the oil on the liner wall is a bit thicker. The net result of this is a whole lot of goop laying up in the exhaust passages and manifold. Once you throttle out, it starts to boil off and burn out. After a few minutes, you should have clear stack, if not, then you have bigger problems. An EMD turbo all warmed up and running in notch 8 should have a perfectly clear stack. If there's any smoke, then something's wrong. A properly operating GE will show just a hint of black under the same conditions.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by gabe on Monday, August 30, 2004 1:26 PM
The times I have seen the caption indicate that the engine was not pulling as well have been for photographs when the train appears to be running at speed.

Thanks for the advice everyone.

Gabe
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Posted by Anonymous on Monday, August 30, 2004 6:58 PM
The only locomotives that I see with excessive smoke here on Norfolk Southern, are old SD40's & GP38's. Guess they have not been used in a while?
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Posted by Anonymous on Monday, August 30, 2004 8:21 PM
White smoke is usually associated with burning engine oil. Not raw fuel. Raw fuel would be black in nature. Black smoke leaving the exhaust stack is just raw unburned fuel.
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Posted by johncolley on Monday, August 30, 2004 9:10 PM
In the good ol' days of late 50'searly 60's white or buish white was "cold smoke" usually from start-up and trying to get going before it was fully warmed up. Black smoke on the other hand was from a throttle jockey going two or three notches past what was needed for acceleration. I love the smell of diesel smoke in the sunrise of early morning!
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Posted by Randy Stahl on Monday, August 30, 2004 9:14 PM
Since when.. Please qualify the statement, white smoke is associated with lube oil .
ALL of the locomotives I had the pleasure of troubleshooting the lube oil will cover you in a slimy mess if you are standing anywhere near the engine. The sides of the carbody will be covered in oil.
Randy
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Posted by Anonymous on Tuesday, August 31, 2004 12:03 AM
These guys are right. white smoke=cold engine, or incomplete combustion. Blue smoke = lube oil, black smoke = fuel.

A sudden drop in load can cause a puff of black smoke if the fuel system doesn't react quickly enough.
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Posted by Anonymous on Tuesday, August 31, 2004 7:48 AM
This is an interesting topic! From my experience in the diesel engine industry--from Cummins engine co--the reason a diesel pours out black smoke comes from one thing: overfueling the engine. This could have many causes---poorly calibrated injectors, delibrate overfueling to gain power, turbo lag, etc etc etc. But if you see black smoke---it's too much fuel in the engine. As mentioned above, a properly calibrated diesel will show virtually no smoke at full load. The real danger of overfueling is the excess fuel washing past the rings and contaminating the oil. Not good!!!

Paul in Atlanta
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Posted by jchnhtfd on Tuesday, August 31, 2004 9:06 AM
years ago I owned a lobster boat (really!) with a nice normally aspirated Cummins diesel. Black smoke -- I'd opened the throttle too fast; overfueling. White smoke (enough to cover a pretty good size harbour) -- cold morning starting (and starting it with ether (he he he) made things much worse!
Jamie
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Posted by Randy Stahl on Tuesday, August 31, 2004 9:31 AM
Electrical cabinet smoke is white also.
Randy
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Posted by gabe on Tuesday, August 31, 2004 9:57 AM
I realize I am missing something critical to my understanding of Mark's response, but how does oil spewing everywhere relate to rebuilds?
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Posted by Randy Stahl on Tuesday, August 31, 2004 10:22 AM
A fresh coat of paint is often times enough to call a locomotive rebuilt. The lube oil running down the sides is a dead givaway to the extent of the rebuilding.
A real money maker if you can get away with it.!!!
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Posted by Randy Stahl on Tuesday, August 31, 2004 11:14 AM
I thought Earl Shieb was painting locomotives, for $99.95 RIIIIIIGGGHHHHT
Randy
They simply neglected to mask off items like rags, water bottles, red flags (grey flags) etc.
Randy
Remember what I said about brain damage Gabe ?
Randy
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Posted by oltmannd on Tuesday, August 31, 2004 11:52 AM
QUOTE: Originally posted by Randy Stahl

Since when.. Please qualify the statement, white smoke is associated with lube oil .
ALL of the locomotives I had the pleasure of troubleshooting the lube oil will cover you in a slimy mess if you are standing anywhere near the engine. The sides of the carbody will be covered in oil.
Randy


...and all this time I thought they were only picking on me. Guess it wasn't personal, after all.

The old PRR guys I used to work with told me they used to call the FM switchers they had in Chicago "blowtorches" for their propensity to have fire out the stack after extended periods of idling.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by oltmannd on Tuesday, August 31, 2004 11:55 AM
QUOTE: Originally posted by gabe

Every once in a while, there will be a picture of a diesle locomotive in Trains Magazine that has an unusual amount of smoke coming from it. In the notation, the writer will often say something to the effect that the unit in question is obviously not pulling as hard as the other units.

Why is this the case? What causes the excessive diesle smoke and how much does it affect their tractive effort/horsepower?

Thanks,

Gabe


I'm not sure anybody answered the second part of your question. Generally, white smoke doesn't indicate a reduction in HP, but black smoke does. Under steady conditions, even a little black smoke from an EMD can indicate a measurable drop in HP.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by Randy Stahl on Tuesday, August 31, 2004 11:57 AM
QUOTE: Originally posted by oltmannd

QUOTE: Originally posted by Randy Stahl

Since when.. Please qualify the statement, white smoke is associated with lube oil .
ALL of the locomotives I had the pleasure of troubleshooting the lube oil will cover you in a slimy mess if you are standing anywhere near the engine. The sides of the carbody will be covered in oil.
Randy


...and all this time I thought they were only picking on me. Guess it wasn't personal, after all.

The old PRR guys I used to work with told me they used to call the FM switchers they had in Chicago "blowtorches" for their propensity to have fire out the stack after extended periods of idling.
No... Pickin on some one is leaving your SW-1200 idleing in the wintertime with the shutters open parked next to the trainmasters new car.
Randy
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Posted by Anonymous on Tuesday, August 31, 2004 12:26 PM
Now all you amatures have had your say. Listen to PROFESSIONAL diagnostic information. I used to operate a fleet of diesel vehicles on the highway and diesel smoke is no different whether it is from an engine working on tracks, roads or water. My old engine fitter has penned a few lines and here is his reply. It sounds like text book stuff to me!

Excessive diesel smoke is due to incomplete combustion, normally caused by faulty injection system or other engine troubles. A small amount of exhaust smoke is normal during initial start-up or rapid acceleration. Abnormal Exhaust smoke may be black, white or blue. Each type of smoke indicates engine problems and these are outlined below:

Excessive black smoke is caused by a rich air-fuel mixture. This may result form problems with the injection pump or infection timing, which may in turn be clue to a choked air cleaner, worn fuel injectors, adulterated diesel fuel or the engine itself.

White smoke occurs mainly during cold starts, when the fuel tends to condense into liquid and does not burn due to cold engine parts. The most common reason for white smoke are low engine compression, a bad injector spray pattern, late injection timing or injection pump problems.

Excessive blue smoke indicates problems from low engine compression and/or worn piston rings, scored cylinder walls or leaking valve stem seals The blue smoke is caused by crankcase oil entering the combustion chamber and being emitted after partial combustion through the exhaust.

I've enjoyed reading this thread and I should have replied earlier as some folk got it all wrong.

Cheers TraincontrollerUK
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Posted by Randy Stahl on Tuesday, August 31, 2004 12:28 PM
Hmmm how many years do you have to bust your *** on locomotives to be considered an amature?
Randy
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Posted by Anonymous on Tuesday, August 31, 2004 5:26 PM
I remember doing some trainwatching at SP's Dolores Yard in Long Beach, circa 1987 and witnessing some spectacular "smoke shows." Four or five tunnel motors slowly pass by with an "everything but the yardhouse" train, only to stop and wait for a switch to be thrown or for permission to continue further down the line. Several minutes later, the train begins to move, while a huge cloud of grey/white smoke erupts from the locomotives. Later that day, I got to see, and photograph, a couple of SP's GP40X's, and an SD9 with an orange "ashcan" headlight.
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Posted by oltmannd on Wednesday, September 1, 2004 8:24 AM
Damn, 4 years of college and 26 years on the RR, wasted!

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by Overmod on Wednesday, September 1, 2004 8:28 AM
Randy, remember that the British wrote the book on inefficient forms of diesel combustion. No point trying to argue with them there!
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Posted by Randy Stahl on Wednesday, September 1, 2004 8:31 AM
QUOTE: Originally posted by oltmannd

Damn, 4 years of college and 26 years on the RR, wasted!
Tell me about it... I knew I should have been an adult film star.
Randy

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