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The Brake Test

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Posted by CShaveRR on Tuesday, December 15, 2009 7:12 PM
And all that is just for the locomotive consist!

Carl

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CAACSCOCOM--I don't want to behave improperly, so I just won't behave at all. (SM)

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Posted by petitnj on Tuesday, December 15, 2009 6:53 PM
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INSPECT

            Locomotive Brake Inspection -- single locomotive

                        Inspect Blue Card for inspection within 92 days.     

                        Apply hand brake, blow down Main Reservoir

                        Independent Full Application -- cut in MU-2A (26 stand)

                        Automatic Full Release (26) or Running (6) -- cut in Automatic

                        Verify standard brake pipe pressure

                        Verify locomotive brakes applied, shoes aligned, rigging, piston travel etc.                                     

 

 

STAND          

            Standing Locomotive Test -- observe brakes at each step

                        Release automatic and independent

                        Automatic -- 10 psi brake pipe reduction

                        Cut - out 26 brake pipe

                        Leakage must not exceed 5 psi/minute

                        Actuate ( 4 sec/unit)

                        Automatic --  Full Service (26) or 10 psi brake pipe reduction (6)

                        Release Automatic

                        Independent Full Application -- release hand brake, chocks, etc.

 

 

RUN

            Running Locomotive Test -- observe cylinder press. & retarding effect                                                                        at each step    

                        Apply Independent                

                        Release Independent

                        Apply Automatic

                        Actuate Independent

                        Automatic to Full Service

                        Release Automatic

 

 

Summary of Required Locomotive Inspections

 

SITUATION

 INSPECT

  STAND

  RUN

Daily

      X

 

 

When taking charge

 

    X

 

Initial Light Movement

 

    X

   X

Change Light Locomotive Consist

 

    X

   X

Change Control Stations

 

    X

   X

Accepting Tested from Mechanical

 

 

   X

 

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Posted by Paul_D_North_Jr on Tuesday, December 15, 2009 1:03 PM

One authoritative source for minimum standards - though any railroad may impose stricter requirements - is the FRA regulations for railroads at the U.S. Government's ''Code of Federal Regulations'', Title 49, Volume 4 [Revised as of October 1, 2008], From the U.S. Government Printing Office via GPO Access
[CITE AS: 49CFR232.1] as follows: 

Title 49--Transportation


CHAPTER II--FEDERAL RAILROAD ADMINISTRATION, DEPARTMENT OF TRANSPORTATION

PART 232--BRAKE SYSTEM SAFETY STANDARDS FOR FREIGHT AND OTHER NON-PASSENGER TRAINS AND EQUIPMENT; END-OF-TRAIN DEVICES

Subpart C—Inspection and Testing Requirements

TEXT PDF 232.201 Scope.
TEXT PDF 232.203 Training requirements.
TEXT PDF 232.205 Class I brake test-initial terminal inspection.
TEXT PDF 232.207 Class IA brake tests--1,000-mile inspection.
TEXT PDF 232.209 Class II brake tests--intermediate inspection.
TEXT PDF 232.211 Class III brake tests-trainline continuity inspection.
TEXT PDF 232.213 Extended haul trains.
TEXT PDF 232.215 Transfer train brake tests.
TEXT PDF 232.217 Train brake tests conducted using yard air.
TEXT PDF 232.219

Double heading and helper service.

It's too long and complicated for me to copy and paste here, so if you want to know more, go to this website instead:

http://www.access.gpo.gov/nara/cfr/waisidx_08/49cfr232_08.html 

- Paul North.

"This Fascinating Railroad Business" (title of 1943 book by Robert Selph Henry of the AAR)
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Posted by tree68 on Tuesday, December 15, 2009 12:42 PM

Here are the brake rules used by GVT as well as Conrail's EC-99 brake rules.

Both will cover the various brake tests, as well as a number of other of things.  Note that the EC-99 is not complete.  I never finished formatting all of the illustrations and charts.

LarryWhistling
Resident Microferroequinologist (at least at my house) 
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Posted by nbrodar on Tuesday, December 15, 2009 12:42 PM

 Air tests are regulated under the federal Power Brake Law.  The testing procedures are spelled out in the railroad's Air Brake manual.  But basically....

Class I (Initial Terminal Test/ITT): required when a train is built at it's initial terminal and anytime cars have been off air for more then 4 hours.

  • Pre-inpection, walking inspection of air hoses, angle cocks, brake shoes, safety appliances, etc.
  • Leakage, preformed with an air gauge to ensure brake pipe is tight.
  • Application, walking inspection to ensure every brake on every car is applied.
  • Release, walking or roll by inspection to ensure every brake on every car is released. 
Class II: preformed only when told.  I never remember this procedure, because we never do it.

Class III (road test): when adding a tested block of cars to consist, changing locomotives or EOTs, or after a UDE.
  • Ensure air comes up on the rear (via EOT gauge)
  • Make a brake application, verify air reduction on rear (via EOT gauge)
  • Release brakes, verify air increase on rear (via EOT gauge)

At locations with ground air and car inspectors, the car knockers can preform the ITT before the power is attached.  The ITT can also be preformed by the conductor, or the car inspector with the locomotive.  Note that after an ITT is preformed with ground air, a Road Test is needed when the power is added, before the train can depart.

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Posted by CShaveRR on Tuesday, December 15, 2009 12:17 PM
GCOR is the General Code of Operating Rules, which is employed by most American railroads west of Chicago. The site I found by Googling GCOR didn't go into the air brake and train handling rules. So far I have not been able to find a site on the Web that tells about the various brake tests (plenty for the Canadian version, which may or may not be different). Perhaps someone else can.

Carl

Railroader Emeritus (practiced railroading for 46 years--and in 2010 I finally got it right!)

CAACSCOCOM--I don't want to behave improperly, so I just won't behave at all. (SM)

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  • From: Northern New York
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Posted by tree68 on Tuesday, December 15, 2009 11:22 AM

Basically, there are three types of tests:

Class One, or initial terminal brake test:  Done on the entire consist, and as Carl notes, every single car has to be inspected, on both sides, both set and released.  If it's a long train, it'll take a while.

A class one also has to be done if the train has been "off air" for more than four hours.  This applies to us on the Adirondack Scenic - even though we've done tests of the consists as it stands, the locomotive is shut down overnight.  Thus, each morning we do a class one test on the consist.  If we have two crew members doing the test, we change sides between the set and release.

I never do a class two, or enroute test, and I don't have my rules handy to look it up.  As the name implies, it's intended to recheck the train at certain points in its journey.

IIRC, in the case of both the Class 1 and Class 2, it might be folks from the car department performing the tests, not the road crew.

When doing the Class 1, I'm also looking at brake shoe condition and for any other issues that might affect safe operation.

A class three test is done any time there is a change to the consist, like adding or dropping cars, or in our case on ADIX, when we run the locomotive around the consist at each end of our trips.  The idea is to verify that the trainline is continuous from locomotive to the last car.  It can be done with a gauge, but we normally ensure that we see the brakes on the last car apply and release on cue.

On trains with an EOT, the engineer ensures that the EOT shows the appropriate pressures at the appropriate times.  Having the conductor walk all the way to the tail end of the train would be time consuming, and possibly hazardous due to less than optimum walking conditions along the ROW.

LarryWhistling
Resident Microferroequinologist (at least at my house) 
Everyone goes home; Safety begins with you
My Opinion. Standard Disclaimers Apply. No Expiration Date
Come ride the rails with me!
There's one thing about humility - the moment you think you've got it, you've lost it...

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Posted by Sawtooth500 on Tuesday, December 15, 2009 11:20 AM
Where do you find these GCOR rules and what does GCOR stand for?
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Posted by wabash1 on Tuesday, December 15, 2009 11:17 AM

Sawtooth500
I know before moving a train you're supposed to perform the brake test. I can find plenty of into on the net about air brakes, but is there a good place that explains all about the brake test? Like when exactly you have to do one and how it's done?

 

No your mistaken about having to do a brake test before moving a train, there is no rule saying a brake test is needed to move a train, after a train is built and the initial class 1 test is done there is no need to retest a train at every crew swap, the only stipulation is if the train consist is changed other than solid blocks from the head or rear then a class 1 test must be preformed again. there is other rules that i wont get into just go read the gcor rules.I am not sure how many types of test there is now, use to be 16 or so, and amtrak was differant than freight.

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Posted by CShaveRR on Tuesday, December 15, 2009 11:03 AM
Too much is involved to go into here, but I think that places where GCOR rules can be found will detail the different types of brake tests, when they have to be performed, and what's involved. I have to confess to learning about them just long enough to pass the rule tests--my job doesn't require me to perform them.

Basically, you have to apply the brakes and check to ensure that they're setting up properly (piston travel within tolerance) on every car. You also have to ensure that the brake pipe doesn't leak beyond a specified rate. Then you release the brakes, again ensuring that every car releases, and that the pressure comes up to a specified level on the hind end.

Carl

Railroader Emeritus (practiced railroading for 46 years--and in 2010 I finally got it right!)

CAACSCOCOM--I don't want to behave improperly, so I just won't behave at all. (SM)

  • Member since
    November 2009
  • 673 posts
The Brake Test
Posted by Sawtooth500 on Tuesday, December 15, 2009 6:18 AM
I know before moving a train you're supposed to perform the brake test. I can find plenty of into on the net about air brakes, but is there a good place that explains all about the brake test? Like when exactly you have to do one and how it's done?

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