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60 minutes report on bogged down supply chain

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Posted by BaltACD on Wednesday, November 17, 2021 9:49 PM

A viewpoint other than rail based.

https://www.youtube.com/watch?v=86yOssW8EAg

 

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Posted by Euclid on Thursday, November 18, 2021 9:08 AM

charlie hebdo

 

 
Euclid
was dependent on the reliable over-the-ocean supply chain.

 

Hardly a revelation. And what made it work, I recall Greyhounds saying long ago on mentioning a book, was how cheap transportation had become.  Clearly that has changed. How cheap container transport will be after recovery (which has already started) is unknown.

 

I don’t understand your point about what I had said regarding a revelation, but when you look at my whole comment, it says this:
 
 
“With this supply chain failure, comes a new revelation.  That is that the offshore manufacturing craze was dependent on the reliable over-the-ocean supply chain.  But in truth, the supply chain was always seriously defective because it could not accommodate a demand surge.  But we never knew that until now, when it has been revealed by the odd occurrence of an unmentionable contingency.  But now we know that the off shore manufacturing craze was unstainable.” 
 
 
The revelation that referred to is not just the second sentence in blue color. That point has always been obvious.  So, the revelation was not the realization that a reliable supply chain was needed.
 
That second sentence in blue just sets the stage for my point, which is concluded by the text in red color.  Altogether, I am saying that the revelation came with this supply chain overload due to this demand spike; and that showed that the supply chain is not reliable.  So the revelation I refer to is the practical demonstration that the supply chain is not reliable. 
 
To the rest of your point:  I agree that if this current demand surge slows, the cheap transportation may return.  And it may stay that way for a long time.  Also, over some time, the supply chain may be strengthened.  So, it may become reliable again.
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Posted by Shadow the Cats owner on Thursday, November 18, 2021 9:44 AM

One thing that could help free up the supply chain crisis is instead of trying to unload all your trucks in an 8 hour window go to 24 hour receiving.  This is at major warehouses not at the store level of course.  Some companies expect to unload 200 trucks in just 8 hours when they only have 20 docks to receive goods in.  That is 6 minutes a trailer to unload count and move the goods into their warehouse.  

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Posted by Overmod on Thursday, November 18, 2021 12:03 PM

Shadow the Cats owner
One thing that could help free up the supply chain crisis is instead of trying to unload all your trucks in an 8 hour window go to 24 hour receiving.  This is at major warehouses not at the store level of course.  Some companies expect to unload 200 trucks in just 8 hours when they only have 20 docks to receive goods in.  That is 6 minutes a trailer to unload count and move the goods into their warehouse. 

This is not as ridiculous as it looks.

One of the things that made Bezos so rich was extending Sam Walton's idea of computerizing POS into actual computerized warehousing and shipping.  If you were to adopt even fairly rudimentary standards for pallet ization and modular dunnage, with appropriate combination of RFID/machine-readable coding with human-recognizable markings and procedures, very rapid bulk unloading, cross-dock prestaging, and rapid assisted loading, on-the-fly dunnage, and load balancing become pretty simple, with pretty bulletproof handover at shift changes.  That in turn allows an increase in permitted cross-dock effectiveness for both aggregating an effective loadout from multiple arriving sources and least-time break-bulk of 'LCL/LTL' to ongoing distribution down to last-mile.

The point being that much of the true expense of innovating the approach, designing and producing the capital equipment and operating paradigms, and costing-down production has already been done.

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Posted by Shadow the Cats owner on Thursday, November 18, 2021 1:26 PM

Amazon in the last year or so has been under fire by their delivering carriers for holding trucks that still have product on them.  They were at one point refusing to fully unload trucks that where at their warehouses.  Why they could claim the stock had not be received by them as long as it was on the trailers or containers yet and they did not have to claim it as inventory for tax purposes.  However carriers hammering them with millions in Detention Time fees got their attention in a hurry.  I know Prime billed them over 8 Million dollars for one month alone for some of the crap they where pulling at some of their Whole Food warehouses.  Needless to say that stopped in a hurry and now they just try to unload 200 trucks in 8 hours without much sucess like most other places.  There is no way to do that people.  On a normal load frozen meals for a store there could be several different types in the trailer each will require a different pallet.  No way can that be done in under 6 minutes.  Even a straight pull of say starwberries or bananas takes a minimum of 30 mins to unload.  

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Posted by BaltACD on Thursday, November 18, 2021 1:35 PM

Shadow the Cats owner
One thing that could help free up the supply chain crisis is instead of trying to unload all your trucks in an 8 hour window go to 24 hour receiving.  This is at major warehouses not at the store level of course.  Some companies expect to unload 200 trucks in just 8 hours when they only have 20 docks to receive goods in.  That is 6 minutes a trailer to unload count and move the goods into their warehouse.  

One of the things that caught my attention in the last video I posted - while the Terminals may be working 24/7 the ocean carriers shore based terminals are for the most part only working 16 hours a day on a M-F basis.  Doesn't do that much good to get the box off the ship, only to have it wait up to at least two days to have available to be checked out of the terminal area.

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Posted by Overmod on Thursday, November 18, 2021 2:04 PM

There is a difference between what the technology makes possible and how a corporation uses or abuses it for 'economic' reasons.

The discussion I was following involves effective ways to strip and stuff loads, and it is reasonably easy to batch-unload a container or trailer load to 'release' the physical vehicle, then pick, sort, and move the contents quickly and with reasonably good parallel access.  There is a bit more time involved in a staged loading, but I'd note that one of the current patent 'roller floors' will greatly reduce the physical time required.

Most of the interesting stuff Amazon was doing a few years ago involved how a very large number of LTL pallets were moved to dwell and then retrieved for forwarding with limited physical crossdock space.  That too is not a technically different thing to optimize... provided you standardize the elements involved and have reasonable procedures for 'exceptions'.

Playing devil's advocate, I think detention time ought to start 30 minutes from when the vehicle doors come open... and the vehicle owner should start being billed in six-minute increments if the vehicle is not actively being moved after the 31st minute.  Exceptions for emergencies, of course... Wink

Then arrange for government to subsidize the penalties both ways, to speed implementation and acceptance of course.  Can't have them mandating it, can we?

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Posted by Gramp on Thursday, November 18, 2021 7:10 PM

This sounds like "perfect world" thinking. What I've seen is plenty of "friction" arising to upset the best laid plans. Technology is great when it works, but oh boy, when it breaks down. Got to have a tried and true back up plan. 

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Posted by Ajsik on Thursday, November 18, 2021 7:24 PM

Shadow the Cats owner

Some companies expect to unload 200 trucks in just 8 hours when they only have 20 docks to receive goods in.  That is 6 minutes a trailer to unload count and move the goods into their warehouse.  

 

I'm not sure I'm getting your math. If there are 20 docks to serve 200 trucks, doesn't that mean each dock serves ten trucks in eight hours? That seems to work out to 48 minutes each, not six.

I'm not trying to poke holes in your idea. I read these forums to learn from the experts on here and I'm missing something in this case.

Thanks

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Posted by Shadow the Cats owner on Friday, November 19, 2021 6:14 AM

Ajsik

 Your forgetting the time it takes to back into and get out of the dock plus move the next truck into the dock.  That right there is a minimum of 30 minutes per truck plus the assignment of the unloading of trucks to the workers.  If my driver's are going into a well run warehouse we allow a minimum of 2 hours total time to get them empty.  If they are going to the normal grocery warehouse say Kroger Jewell Foods Safeway SuperValu any of those places we break out the detention clock and normally bill around 6 hours.  Why they refuse to streamline the process to get trucks in and out faster.  Wal-Mart for all their flaws as a company has the logistics side figured out 24 hours a day they take deliveries into their warehouses.  The other places listed only take them for at most 12 hours and try to unload everything in that timeframe and bottleneck up the drivers.  Also Walmart has different docks for their shipping side and receiving sides.  That means one side takes it in sorts it out the other side ships it out.  

 
Shadow the Cats owner

Some companies expect to unload 200 trucks in just 8 hours when they only have 20 docks to receive goods in.  That is 6 minutes a trailer to unload count and move the goods into their warehouse.  

 

 

 

I'm not sure I'm getting your math. If there are 20 docks to serve 200 trucks, doesn't that mean each dock serves ten trucks in eight hours? That seems to work out to 48 minutes each, not six.

I'm not trying to poke holes in your idea. I read these forums to learn from the experts on here and I'm missing something in this case.

Thanks

 

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Posted by Convicted One on Tuesday, November 23, 2021 10:35 AM

MidlandMike
Wouldn't it cost more that $250 (plus the cost of shipping?) for a replacement container in Asia for the next shipment?

Well, at least one community in Texas has found a productive use for derelict shipping containers, think of the added fuel savings not having to send the unwanted containers back to the west coast, empty.

https://www.newsnationnow.com/us-news/immigration/shipping-containers-being-used-to-stop-illegal-crossings/?utm_campaign=NewsNation-trending-now&utm_source=wane.com&utm_medium=newsnation-cross-brand

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Posted by charlie hebdo on Tuesday, November 23, 2021 11:41 AM

On the UP West mainline, I have noticed more ocean containers eastbound and entire trains of empty spine cars of various types for stacks westbound. Perhaps that's one solution to the logjam? Jeff could expand on that?

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Posted by jeffhergert on Tuesday, November 23, 2021 9:02 PM

charlie hebdo

On the UP West mainline, I have noticed more ocean containers eastbound and entire trains of empty spine cars of various types for stacks westbound. Perhaps that's one solution to the logjam? Jeff could expand on that?

 

I really couldn't say.  I did have to relieve a west bound long pool stack train the other day.  There were a lot of ocean boxes going west.  Most empty but a fair number of loads.

I did notice an eastbound intermodal within the last week or so that had about 20 or so containers on chassis riding on spine cars.  You see a container on a chassis every now and then, but that's the most I've seen in one train.  Maybe the chassis shortage isn't just at the ports?

Jeff

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Posted by Lithonia Operator on Friday, November 26, 2021 9:47 AM

jeffhergert
 There were a lot of ocean boxes going west.  Most empty but a fair number of loads.

Visually, how can you tell a loaded container from an empty one?

Still in training.


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Posted by jeffhergert on Friday, November 26, 2021 5:34 PM

Well, I had the benefit of a train list.  Visually, look at the doors for a seal or locking device of some kind.  Empties normally don't have them. 

 

Jeff

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Posted by charlie hebdo on Saturday, November 27, 2021 10:22 AM

jeffhergert

Well, I had the benefit of a train list.  Visually, look at the doors for a seal or locking device of some kind.  Empties normally don't have them. 

 

Jeff

 

An eastbound train of loaded international containers sounds a bit different than they do empty westbound.

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Posted by Overmod on Saturday, November 27, 2021 10:43 AM

You can tell a loaded container well from unloaded by spring depression; it may be less obvious than on heavily-loaded cars like coal gons but still noticeable.

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