Trains.com

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

Cutting Flex Track

4064 views
20 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    January 2004
  • 790 posts
Posted by Tilden on Thursday, June 22, 2006 9:28 PM
Really like the dremel with a cut off disk, especially if you are modifying laid track.
  • Member since
    July 2004
  • From: Weymouth, Ma.
  • 5,199 posts
Posted by bogp40 on Thursday, June 22, 2006 9:02 PM
QUOTE: Originally posted by JMac69

As a side note Chuck (who cuts rails with dikes), I was once told (by a supervisor I had) that I had to call them "side cutters" not dikes. She (the supervisor) also called a carpenters square an "angle iron".

I guess that my framing square would be called the "Aluminum L", what's this PC world coming to.
And to the question, Go with the Zuron, but remember the Dremel does have it's use as mentioned.
Bob K.

Modeling B&O- Chessie  Bob K.  www.ssmrc.org

  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Thursday, June 22, 2006 6:06 PM
6 or 7 years ago a coworker and I were discussing the use of the word dike for cutters.

We were feeling pretty politically incorrect calling them that, then were relieved to discover it stands for diagonal cutters, as someone mentioned above.

P.S. just got a pair of Xuron rail cutters - beautiful.
  • Member since
    June 2004
  • From: From Golden, CO living in Puyallup (Seattle), WA
  • 751 posts
Posted by Renegade1c on Thursday, June 22, 2006 5:59 PM
I'm with BRAKIE. I use my dremel with a 1 1/4" ruby cutting disk. No angle problems whatsoever. Plus with the Xuron tool I don't like the fact htat you have to go clip off the otherside if you want to use that piece of track. the dremel cuts and dress the end of the rail in one step. but to each their own. everyone has their own way.


Colorado Front Range Railroad: 
http://www.coloradofrontrangerr.com/

flag

  • Member since
    February 2005
  • From: Southwest US
  • 12,914 posts
Posted by tomikawaTT on Thursday, June 22, 2006 5:47 PM
Seems that there are about as many ways to cut rail as there are people doing it - and all of them work.

The one thing not mentioned above is, no matter what your cutter (even a razor saw,) WEAR EYE PROTECTION! Getting a cut-off rail end, or even metallic sawdust, in your eye can ruin your whole day.

As for the names people call things, back at the start of the whole "political correctness" movement, a city councilperson (female) in Berkeley, CA, objected to a budget line item for "manhole covers." Seems she thought "manhole" was sexist. One of the city engineers had to point out that there was no listing for "personhole covers" in any known hardware catalog!

I wonder if JMac69's supervisor ever got an angle iron when what she really wanted was a framing square. (Up aside the head?)

Chuck (who doesn't hesitate to call a spade a ******* shovel)
  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Thursday, June 22, 2006 1:26 PM
Yeah, go with the Xuron.
  • Member since
    November 2002
  • From: Winnipeg, Manitoba
  • 1,317 posts
Posted by Seamonster on Thursday, June 22, 2006 11:51 AM
The problem I have with using a Dremel and a cutoff disc is that the bulk of the Dremel tool forces me to cut the rail at an angle. I have to make sure that I hold the tool over the part I want to save so as to undercut the rail, otherwise I have a gap at the top. Other than that, it's my preferred method of cutting rail. It's N scale rail, BTW.

I used to use a razor saw. I have a tool that fits tightly over the rail (a block of metal with slots in it) and the saw fits into a slot in the block. The tool hold the rail steady while it's being sawed. When I got a new blade for my razor saw, it wasn't deep enough to fit in the block properly. It did a pretty good job of holding the rail, but if I didn't hold it down really tightly sometimes the saw would pull the rail out.

I also use sidecutters, but the most important thing is to file the burrs off the cut edge, no matter which method you use. In N scale, even the smallest burr can be a problem.

..... Bob

Beam me up, Scotty, there's no intelligent life down here. (Captain Kirk)

I reject your reality and substitute my own. (Adam Savage)

Resistance is not futile--it is voltage divided by current.

  • Member since
    August 2005
  • From: S.E. Adirondacks, NY
  • 3,246 posts
Posted by modelmaker51 on Tuesday, June 20, 2006 11:01 PM
QUOTE: Originally posted by dingoix

hmmm... I just ordered an Atlas modelers super saw today. wonder how that'll work?


It'll work, if you don't mind spending all day sawing. Using a saw does increase the chance of ripping the rail off the ties though.

I've been using the Xuron cutters for years now, I rarely use my dremel for cutting rail anymore. It's just faster, period.

BTW I also use the smaller Xuron cutters at the workbench for cutting brass wire and plastic. Never use them for cutting hard metals, they weren't designed for it, just soft metals like copper, brass, nicklesilver, etc.

Jay 

C-415 Build: https://imageshack.com/a/tShC/1 

Other builds: https://imageshack.com/my/albums 

  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Tuesday, June 20, 2006 7:04 PM
Me too. I cut from the back side to the front and have no trouble at all.

QUOTE: Originally posted by BRAKIE

Sorry Guys,I still prefer my trusty Dremel when it comes to cutting track..[:D]
  • Member since
    October 2001
  • From: OH
  • 17,574 posts
Posted by BRAKIE on Tuesday, June 20, 2006 2:28 PM
Sorry Guys,I still prefer my trusty Dremel when it comes to cutting track..[:D]

Larry

Conductor.

Summerset Ry.


"Stay Alert, Don't get hurt  Safety First!"

  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Tuesday, June 20, 2006 2:26 PM
hmmm... I just ordered an Atlas modelers super saw today. wonder how that'll work?
  • Member since
    February 2005
  • From: Vancouver Island, BC
  • 23,330 posts
Posted by selector on Tuesday, June 20, 2006 12:10 PM
QUOTE: Originally posted by GAPPLEG

... As stated above no matter what you use clean that cut up well.


Absolutely, yes....a must. It might not be a problem when using track joiners for like-code rails, but try getting adapter joiners onto rails nipped even with a Xuron. So, I have learned, the hard way, that you might as well reach for the jeweller's file right away and dress up the foot flanges, top AND bottom. The web seems to be okay.

And, please do yourself a huge and cheap insurance trick against derailments, as Chuck noted. While you have the rail end in one hand and the small file in the other, do a gentle scrub of the inner flang path at the ends of the rails, and make a little bevel at the top race of the rail. It may not be huge on straights, but on curves, your flanges will glide over these dressed meetings like on the real thing. The tighter the curve, the more this is useful.
  • Member since
    January 2002
  • From: ERIE PA.
  • 1,661 posts
Posted by GAPPLEG on Tuesday, June 20, 2006 7:09 AM
Xuron cutter are by far the best, dremel with cutoff wheel next. As stated above no matter what you use clean that cut up well.
  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Tuesday, June 20, 2006 6:51 AM
QUOTE: Originally posted by MisterBeasley
"Dikes," as I recall, is a shortening of "diagonal cutting pliers." They have nothing to do with levees in Holland, or whatever else JMac69's supervisor thought they meant.


It is my understanding that a Dike is a ***. Not that theres anything wrong wiyh that.

To me a dike is a bit of a volcano
  • Member since
    October 2004
  • From: Northern Indiana
  • 1,000 posts
Posted by PennsyHoosier on Tuesday, June 20, 2006 6:46 AM
QUOTE: Originally posted by MisterBeasley

Yeah, find a set of Xurons, even if you have to go on-line and order them. Keep them for cutting track only and don't be tempted to snip wires or anything else.


I concur with this completely. Buy your Xurons (don't forget the LHS) and use them ONLY for track. They will server you very well.

Lawrence, The Pennsy Hoosier
  • Member since
    December 2004
  • From: Bedford, MA, USA
  • 21,481 posts
Posted by MisterBeasley on Tuesday, June 20, 2006 6:27 AM
Yeah, find a set of Xurons, even if you have to go on-line and order them. Keep them for cutting track only and don't be tempted to snip wires or anything else. Xurons also have a flat side and a sloped side, and only the flat side will give you a nice clean cut.

"Dikes," as I recall, is a shortening of "diagonal cutting pliers." They have nothing to do with levees in Holland, or whatever else JMac69's supervisor thought they meant.

It takes an iron man to play with a toy iron horse. 

  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Tuesday, June 20, 2006 5:26 AM
Xuron rail cutters are the best, just don't use them to cut spring steel (like Athearn handrails) or you will have little nicks in the cutting faces. You can use a pair of dikes, like Chuck said, but be careful when knocking off the burr with a file so don't tear the rail out of the ties. Using a Dremel to knock the burrs off will lower the chance of pulling the rail up. But you might as well use it to cut the rail in the first place, if you have one and don't have rail nippers.

As a side note Chuck (who cuts rails with dikes), I was once told (by a supervisor I had) that I had to call them "side cutters" not dikes. She (the supervisor) also called a carpenters square an "angle iron".
  • Member since
    February 2005
  • From: Southwest US
  • 12,914 posts
Posted by tomikawaTT on Tuesday, June 20, 2006 2:11 AM
The trick with diagonal cutting pliers (dikes) is to put the flatter side toward the good rail, squeeze a nick into the railhead, then bend down sharply, Done right, the rail will fracture cleanly. Dress the cut end, and be sure to knock the sharp corner off the inside (toward track center) of he railhead.

Chuck (who cuts rail with dikes, and has for the last 50 years)
  • Member since
    January 2003
  • From: US
  • 328 posts
Posted by bikerraypa on Tuesday, June 20, 2006 2:06 AM
a 409 wheel in a Dremel works well, but trust me....find yourself a Xuron rail cutter. They are superior to any other method.
  • Member since
    January 2006
  • From: Alaska
  • 459 posts
Posted by modelalaska on Tuesday, June 20, 2006 1:38 AM
Though not the best I would agree, using wire cutting dikes works for me. Tends to leave a little burr but it does work.
Peter
  • Member since
    December 2001
  • From: Missouri
  • 366 posts
Cutting Flex Track
Posted by NYCentral1 on Tuesday, June 20, 2006 1:21 AM
I have a quick question, I ordered some track and tools to get started on my trackwork, but I received my order only to find out they were out of the Xuron rail cutters. Is there something you can buy that's similar at Lowes, Ace, etc., or do you really need a special type of "rail cutter?"

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

Users Online

There are no community member online

Search the Community

ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT
Model Railroader Newsletter See all
Sign up for our FREE e-newsletter and get model railroad news in your inbox!