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Repowering Athearn SD40-2

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  • Member since
    February 2002
  • From: NE Ohio
  • 32 posts
Repowering Athearn SD40-2
Posted by Dave553 on Friday, March 18, 2005 11:09 PM
I have several Athearn SD40-2's from the mid-1980's. I really like them but I think the motors need to be replaced with something better. I've never done this before, so I'm listening for the voice of experience. What motor would you guys recommend for this application and how difficult a job is it?
  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Saturday, March 19, 2005 6:40 AM
I would use the Northwest short line kit.You will have to mill the frame for the motor to fit properly.You will have to hardwire everything which will have to be soldered.I would also get the NWSL shaft kit to replace the noisy Athearn shafts.All in all not a bad job.You will need a rotary tool to do the milling.A line also makes a kit to replace the athearn motor.Dan
  • Member since
    June 2001
  • From: Anderson Indiana
  • 1,301 posts
Posted by rogerhensley on Saturday, March 19, 2005 6:48 AM
Or, you could just use a newer Athearn motor. They're better now. :-)

Roger Hensley
= ECI Railroad - http://madisonrails.railfan.net/eci/eci_new.html =
= Railroads of Madison County - http://madisonrails.railfan.net/

  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Sunday, March 20, 2005 12:39 AM
QUOTE: Originally posted by rogerhensley

Or, you could just use a newer Athearn motor. They're better now. :-)


In Oz we use the Athearn SD40-2 chassis to repower some of the local locos, without problems...

Allan Lees
  • Member since
    July 2004
  • From: Weymouth, Ma.
  • 5,199 posts
Posted by bogp40 on Sunday, March 20, 2005 6:40 AM
QUOTE: Originally posted by dancarm

I would use the Northwest short line kit.You will have to mill the frame for the motor to fit properly.You will have to hardwire everything which will have to be soldered.I would also get the NWSL shaft kit to replace the noisy Athearn shafts.All in all not a bad job.You will need a rotary tool to do the milling.A line also makes a kit to replace the athearn motor.Dan


On all my repowering of Athearns, I have always used a craddle to lift the can motor. I don't understand why milling is needed? Is it the type motor Northwest Shortline uses? I have generally used the A-Line/ Proto Power West or if not kit, Mashima or Sugami w/ the A-Line universal drive assort. to adapt driveshafts. I found that after motor positioning, automotive RTV black silicone is great for motor fastening as a flexable motor mount and isolator.
Bob K.

Modeling B&O- Chessie  Bob K.  www.ssmrc.org

  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Sunday, March 20, 2005 7:50 AM
There used to be "Helix Humper" replacement motors for Athearn engines. I wonder if they are still around. I recall the name because it wasn't indicative of what the product was or did.

Bob Boudreau
  • Member since
    June 2004
  • From: Pacific Northwest
  • 3,864 posts
Posted by Don Gibson on Sunday, March 20, 2005 3:54 PM
PPW has a complete 'drop in' chassis as well as a remotoring kit and cradle.
My experience is the PPW pruduct is superor in smoothness with less current draw to both my 'Helix Humper's.

ATHEARN's newer motor's may be an "improvement" over the old, but still not in the same league as MASHIMA.

http://www.ppw-aline.com/re-power.htm
Don Gibson .............. ________ _______ I I__()____||__| ||||| I / I ((|__|----------| | |||||||||| I ______ I // o--O O O O-----o o OO-------OO ###########################
  • Member since
    February 2002
  • From: NE Ohio
  • 32 posts
Posted by Dave553 on Sunday, March 20, 2005 4:55 PM
Thanks to you all for your replies; I really appreciate the help. I went to the A-Line website & their repowering kit sounds like what I'm looking for.

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