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Broadway Limited Imports SW7 front truck derailing

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  • Member since
    January 2024
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Broadway Limited Imports SW7 front truck derailing
Posted by Andrew268 on Sunday, January 7, 2024 10:09 PM

Hello,

 

I recently got a BLI SW7 in HO scale. This is my first DCC locomotive and I am very happy with the detail. However, I am running into an issue that when I drive it forwards through the diverging branch of a turnout either direction (leaving or joining the main line), 99% of the time the front axle of the front truck will lift up and fall over the rail. There are a couple turnouts on my layout that if I take *extremely* slowly it makes it through sometimes. It will go through turnouts backswards all day with no issues.

I am using atlas code 100 remote snap switch turnouts. I do not believe the issue is in my trackwork. My track laying skills are far from perfect, but the joints seem pretty level and tangent. My other locomotives and all my rolling stock make it through the turnouts with no issues at much higher speeds. I also just took this one to a train show when my club displayed our layout, and I experienced the same issues.

At first, I thought the problem was wheel gauge, but I checked with a NMRA standards gauge and they are pretty spot on. Nothing seems to be restricting the trucks ability to rotate. It is able to turn freely enough that it is limited by the stairs at the front of the engine.

I think the problem is the way the front truck pivots up and down. The pivot point seems to be a little back, above the second axel instead of above the midpoint of the truck. This causes most of the weight to go into the second axle, and the engine is alread a little heavy towards the back end. The front truck seems very prone to lifting the front instead of turning. It seems that when the locomotive goes through a turnout and the front wheels are pushed against the rails, instead of turning, the front wheels have an easier time lifting so the just go up, ride on top of the rail, then fall off the other side. I should note that it does not have this problem when going around a normal 18 inch radius curve, it handles that perfectly fine.

Has anyone else had this problem? Does anyone know how to fix it? Some friends in my club have suggested putting fishing weights above the front wheels but that is the best I have heard so far.

Thanks for any help.

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Posted by richhotrain on Monday, January 8, 2024 5:18 PM

Andrew268

I am running into an issue that when I drive it forwards through the diverging branch of a turnout either direction (leaving or joining the main line), 99% of the time the front axle of the front truck will lift up and fall over the rail. There are a couple turnouts on my layout that if I take *extremely* slowly it makes it through sometimes. It will go through turnouts backswards all day with no issues.

Let me ask you for some clarification. When you say "either direction", do you mean that you are physically turning the loco around so that the rear truck becomes the front truck as it runs through the turnout?

Rich

Alton Junction

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Posted by zstripe on Tuesday, January 9, 2024 7:36 AM

Sounds to Me that You may have a pinched wire from the truck to the frame preventing the truck from pivoting fully, up/down side to side movement. I have an older BLI SW7 that did exactly the same thing. Wire was caught in the frame making the wire shorter restricting the trucks pivot.

Good Luck,Smile, Wink & Grin

Frank

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  • From: Dearborn Station
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Posted by richhotrain on Tuesday, January 9, 2024 7:50 AM

zstripe

Sounds to Me that You may have a pinched wire from the truck to the frame preventing the truck from pivoting fully, up/down side to side movement. I have an older BLI SW7 that did exactly the same thing. Wire was caught in the frame making the wire shorter restricting the trucks pivot.

Good Luck,Smile, Wink & Grin

Frank

 

I had the same problem with a Proto 2000 PA. It could be the cause of the OP's problem. I hope that he will respond to my prior question on the direction of the loco so that we can understand if it is one or both trucks.

Rich

Alton Junction

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Posted by snjroy on Tuesday, January 9, 2024 10:24 AM

I don't own one of these, but the first thing I would do is put the loco on a flat surface, such as a piece of glass, and check if all wheels are sitting on the surface. If they don't, I would put the loco on its back, and check the wheels/axles to see if they are sitting correctly on the truck. If the wheels look OK, I would dismantle the engine and see what's going on. It could be a wire, as suggested above, or something else preventing the truck from pivoting correctly in all directions. A warped frame or truck could also be causing problems.

Simon

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Posted by jjdamnit on Tuesday, January 9, 2024 10:51 AM

Hello All,

Welcome to the forums!

The moderators will review your first few posts, this will cause a delay in seeing your posts.

Andrew268
I am using atlas code 100 remote snap switch turnouts.

The snap switches have plastic frogs that can be taller than the surrounding rails.

A way to check this is to take a straight edge place it on the frog and see if there is a gap between it and the rail head. (If you are using a metal straight edge remember to turn off the power.)

If you find a frog that is taller than the surrounding rails you can use a fine grit sharpening stone to file down the plastic, without damaging the rails.

Other suggestions about the truck swing is also a possibility- -definitely something to check.

You did not mention if the locomotive is pulling or shoving cars through the diverging track of the turnout.

Hope this helps.

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

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Posted by richhotrain on Tuesday, January 9, 2024 11:29 AM

As a newbie, the OP is subject to moderation, so he and we are at a disadvantage while we wait for his response to our replies.

Here is what we know so far:

1. The front truck pivots up and down as it moves forward through the divergent side of a turnout.

2. The loco will go through turnouts backwards (in reverse?) without derailing.

3. He is using Atlas Code 100 snap switch turnouts.

4. All of his other locomotives (and rolling stock) make it through the turnouts with no issues and at higher speeds.

5. He experienced the same issues with this loco on his club layout.

6. There are a couple of turnouts that the loco makes it through sometimes if it is moving at an extremely slow speed.

7. He does not experience this problem when the loco goes around 18" radius curves. 

In my experience, whenever a loco derails on a turnout, a locomotive usually exhibits a problem before it reaches a turnout, typically on a curve somewhere before the turnout. If the curve causes the problem, it is either because the curve is too tight, kinked, or one rail is higher or lower than the other. Just a suggestion, but I would look closely at the peformance of the truck on the curve that precedes the turnout.

Rich

Alton Junction

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Posted by selector on Thursday, January 11, 2024 12:05 PM

Check the wheel gauge on all axles.  Check for swivel of each truck for symmetry...they swing in arc fully in both directions, no binding. As mentioned, do all wheels make contact with a shiny flat surface when the locomotive is placed on the surface?  Might be an incorrectly inserted axle end or a warped truck.

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Posted by zstripe on Friday, January 12, 2024 10:35 AM

snjroy

I don't own one of these, but the first thing I would do is put the loco on a flat surface, such as a piece of glass, and check if all wheels are sitting on the surface. If they don't, I would put the loco on its back, and check the wheels/axles to see if they are sitting correctly on the truck. If the wheels look OK, I would dismantle the engine and see what's going on. It could be a wire, as suggested above, or something else preventing the truck from pivoting correctly in all directions. A warped frame or truck could also be causing problems.

Simon

 

The correct way to test the trucks/wheels would be to set it on a sheet of glass or mirror and take a sheet/piece of looseleaf writing paper and try to slide it under all the wheel flanges touching the glass....if You can do this to some of the wheels, That wheel is part of the problem......You should NOT be able to slide the paper under ANY wheels.

Take Care!Smile, Wink & Grin

Frank

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  • From: Dearborn Station
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Posted by richhotrain on Friday, January 12, 2024 3:43 PM

zstripe

 

 
snjroy

I don't own one of these, but the first thing I would do is put the loco on a flat surface, such as a piece of glass, and check if all wheels are sitting on the surface. If they don't, I would put the loco on its back, and check the wheels/axles to see if they are sitting correctly on the truck. If the wheels look OK, I would dismantle the engine and see what's going on. It could be a wire, as suggested above, or something else preventing the truck from pivoting correctly in all directions. A warped frame or truck could also be causing problems.

Simon

 

 

 

 

The correct way to test the trucks/wheels would be to set it on a sheet of glass or mirror and take a sheet/piece of looseleaf writing paper and try to slide it under all the wheel flanges touching the glass....if You can do this to some of the wheels, That wheel is part of the problem......You should NOT be able to slide the paper under ANY wheels.

Take Care!Smile, Wink & Grin

Frank

 

But, does The Shadow know?

Rich

Alton Junction

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Posted by zstripe on Friday, January 12, 2024 4:04 PM

richhotrain
But, does The Shadow know? Rich

The Shadow always knows..................................

https://i.imgur.com/LGg4fCT.jpg

Take Care!Smile, Wink & Grin

Frank

  • Member since
    January 2024
  • 7 posts
Posted by Andrew268 on Saturday, January 13, 2024 8:59 AM

richhotrain

 

 
Andrew268

I am running into an issue that when I drive it forwards through the diverging branch of a turnout either direction (leaving or joining the main line), 99% of the time the front axle of the front truck will lift up and fall over the rail. There are a couple turnouts on my layout that if I take *extremely* slowly it makes it through sometimes. It will go through turnouts backswards all day with no issues.

 

 

Let me ask you for some clarification. When you say "either direction", do you mean that you are physically turning the loco around so that the rear truck becomes the front truck as it runs through the turnout?

 

Rich

 

 

Rich,

 

Sorry that is a bit confusing. If the locomotive is going in reverse (Rear truck first) It will always make it through fine. By either direction, I mean that when the locomotive goes fowards through a turn out it will derail wether it is traveling from the main route to the branching path or from the branching path to the main route.

 

Thanks

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Posted by Andrew268 on Saturday, January 13, 2024 10:09 AM

Thank you all for the advice. I am trying to work through several of the fixes offered here. I will try to respond to all the suggestions.

 

When I say it will derail going either direction, I mean that when it is going forwards (front truck first) it will derail both going from the main route to the branch and going from the branch onto the main route. It will not derail if it goes reverse through the turnout (rear truck first)

 

I will try to check the pinched wire problem. This is something BLI support recommended too. I am able to turn the truck by hand without interference until it physically hits the chassis, but I still intend to check. I just have to figure out how to get the shell off. There are some handrails that attach to both the chassis and the shell so I am not sure how to tak the shell off with those in the way. I have asked BLI support for instructions.

 

I put the locomotive on a flat surface and ran paper under the wheels. I assume when you say it shouldn't slide under, you mean it should go in freely with no force? I could get it under all the wheels if I pushed a little bit. No wheel would let it slide in freely, but the front axel wheels would give with less force than the others.

 

I have checked the wheel gauge on all axels and they are all good.

 

I tested the flatness of the plastic frogs compared to the surrounding rails. It seemed like they were pretty even. The frogs are ever so slightly higher than the rail, the straight edge seemed to have a small gap between it and the rails, but so slight paper probably couldn't even make it through. Could this height still cause a potential problem?

 

Thanks again!

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Posted by jjdamnit on Monday, January 15, 2024 11:40 AM

Hello All,

Andrew268
I tested the flatness of the plastic frogs compared to the surrounding rails. It seemed like they were pretty even.

Another thing to check, especially with the Atlas Plastic frogs on the Snap Switches is to inspect them for foreign matter.

The black plastic can hide built-up track gunk or other debris.

I "discovered" one frog that had a fair amount of track gunk. I used the smallest, flat blade, jeweler's screwdriver to clean out the frog.

Given your situation with only derailing in one direction, I doubt this is the issue but it's worth a try.

Thank you for the updates!

Keep 'em coming...

Hope this helps.

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

  • Member since
    September 2004
  • From: Dearborn Station
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Posted by richhotrain on Monday, January 15, 2024 5:41 PM

Andrew268
 
richhotrain 
Andrew268

I am running into an issue that when I drive it forwards through the diverging branch of a turnout either direction (leaving or joining the main line), 99% of the time the front axle of the front truck will lift up and fall over the rail. There are a couple turnouts on my layout that if I take *extremely* slowly it makes it through sometimes. It will go through turnouts backswards all day with no issues. 

Let me ask you for some clarification. When you say "either direction", do you mean that you are physically turning the loco around so that the rear truck becomes the front truck as it runs through the turnout? 

Rich

Sorry that is a bit confusing. If the locomotive is going in reverse (Rear truck first) It will always make it through fine. By either direction, I mean that when the locomotive goes fowards through a turn out it will derail wether it is traveling from the main route to the branching path or from the branching path to the main route. 

Andrew268

When I say it will derail going either direction, I mean that when it is going forwards (front truck first) it will derail both going from the main route to the branch and going from the branch onto the main route. It will not derail if it goes reverse through the turnout (rear truck first)

OK, thanks for those replies. What I am trying to do is to isolate the problem to one truck, the front truck. So, if you were to physically pick up the locomotive and turn it around and run it forward so that the rear truck reaches the turnout first, does the loco derail on that rear truck?

Rich

Alton Junction

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    January 2024
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Posted by Andrew268 on Monday, January 15, 2024 9:50 PM

richhotrain

 

 
Andrew268
 
richhotrain 
Andrew268

I am running into an issue that when I drive it forwards through the diverging branch of a turnout either direction (leaving or joining the main line), 99% of the time the front axle of the front truck will lift up and fall over the rail. There are a couple turnouts on my layout that if I take *extremely* slowly it makes it through sometimes. It will go through turnouts backswards all day with no issues. 

Let me ask you for some clarification. When you say "either direction", do you mean that you are physically turning the loco around so that the rear truck becomes the front truck as it runs through the turnout? 

Rich

Sorry that is a bit confusing. If the locomotive is going in reverse (Rear truck first) It will always make it through fine. By either direction, I mean that when the locomotive goes fowards through a turn out it will derail wether it is traveling from the main route to the branching path or from the branching path to the main route. 

 

 

 

 
Andrew268

When I say it will derail going either direction, I mean that when it is going forwards (front truck first) it will derail both going from the main route to the branch and going from the branch onto the main route. It will not derail if it goes reverse through the turnout (rear truck first)

 

 

OK, thanks for those replies. What I am trying to do is to isolate the problem to one truck, the front truck. So, if you were to physically pick up the locomotive and turn it around and run it forward so that the rear truck reaches the turnout first, does the loco derail on that rear truck?

 

Rich

 

 

Hi Rich,

 

As long as the rear truck goes through the turnout first, no wheels will derail.

 

That is why I think the problem must have something to do with the front axle benig prone to lifting when pushed against the rail. When the front axle is pulled through by the locomotive moving in reverse, it is not being pushed against the curve of the rail and so it stays in place.

 

Andrew Moore

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Posted by rrebell on Tuesday, January 16, 2024 7:05 AM

Had trouble with another model of theirs, found out that their connection point for the body to the truck was off by a smidge and that was enough to vere it off some turnouts like Shinohara.

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Posted by zstripe on Tuesday, January 16, 2024 10:05 AM

Andrew268
I put the locomotive on a flat surface and ran paper under the wheels. I assume when you say it shouldn't slide under, you mean it should go in freely with no force? I could get it under all the wheels if I pushed a little bit. No wheel would let it slide in freely, but the front axel wheels would give with less force than the others.

Let Me say this one more time......You should NOT, be able to stick the paper under ANY wheels. If You can, that is the wheel or truck that is floating on the track and barely touching the track with any weight on it making it easy to follow any dips or kinks in the track leading to derail.......


Good Luck!Smile, Wink & Grin

Frank

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Posted by Andrew268 on Friday, January 19, 2024 7:09 PM

rrebell

Had trouble with another model of theirs, found out that their connection point for the body to the truck was off by a smidge and that was enough to vere it off some turnouts like Shinohara.

 

 

How did you go about figuring that out, and how do you repair such a thing?

 

Thanks!

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Posted by rrebell on Saturday, January 20, 2024 7:24 AM

Andrew268

 

 
rrebell

Had trouble with another model of theirs, found out that their connection point for the body to the truck was off by a smidge and that was enough to vere it off some turnouts like Shinohara.

 

 

 

 

How did you go about figuring that out, and how do you repair such a thing?

 

Thanks!

 

It has been awhile but I tested it alot and found a lot of others online that had the same issue. I ended up selling it rather than messing with it and maybe failing at repair. 

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Posted by jacon12 on Sunday, January 21, 2024 6:22 PM

I had a similar problem, a couple of locomotives derailing at a Peco turnout, code 100.  The initial trouble started on a turnout on the backside of my layout (naturally) in a spot that was hard to check.  I finally leaned across braced my phone and took a photo from ground level.  I then saw that about 2 inches BEFORE the turnout the track was not level, right at the joint between the sections probably due to track expansion.  I used a dremel and my thinnest blade and put a gap in the track, problem solved.  The lead truck was hitting the raised spot and was lifted just enough that it caused a problem when it came back down.  Thing is it only did this on two of my locos out of about 20 that go through there.  Sometimes all it takes is a millimeter or two to cause trouble.

Jarrell

 HO Scale DCC Modeler of 1950, give or take 30 years.
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Posted by rrebell on Wednesday, January 24, 2024 7:33 AM

On mine the proublem was up front and not the track.

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Posted by Andrew268 on Sunday, February 4, 2024 11:06 AM

Hi guys, update on my issue. I have tried some of the less invasive fixes and have not been able to fix the issue. My locomotive is still under warranty, so I think I am going to send it into BLI to take a look at before I start taking any drastic measures. If they are unable to find a problem, I may have to start taking a closer look at specific track joints and plastic frogs.

 

Thanks for all your suggestions!

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Posted by Andrew268 on Sunday, February 4, 2024 11:10 AM

jjdamnit

Hello All,

Welcome to the forums!

The moderators will review your first few posts, this will cause a delay in seeing your posts.

 

 
Andrew268
I am using atlas code 100 remote snap switch turnouts.

 

The snap switches have plastic frogs that can be taller than the surrounding rails.

A way to check this is to take a straight edge place it on the frog and see if there is a gap between it and the rail head. (If you are using a metal straight edge remember to turn off the power.)

If you find a frog that is taller than the surrounding rails you can use a fine grit sharpening stone to file down the plastic, without damaging the rails.

Other suggestions about the truck swing is also a possibility- -definitely something to check.

You did not mention if the locomotive is pulling or shoving cars through the diverging track of the turnout.

Hope this helps.

 

 

When you say that a fine grit sharpening stone can file down the plastic without damaging the rails, do you mean that it is okay if the stone rubs against the rails as I file the plastic because it won't file the rails? Or do you mean that I need to be careful not to damag the rails by sanding on them as I attempt to file the plastic?

 

This is something I think I might want to try, but I am afraid to damage the rails and have to do a lot of work to replace them. Also when you say fine grit, do you have a number in mind, or should any sharpening stone labeled as "fine grit" suffice?

 

Thanks!

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