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Proto 2000 PA/PB - Brake Cylinder

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Proto 2000 PA/PB - Brake Cylinder
Posted by richhotrain on Thursday, March 25, 2021 8:27 AM

What follows is nothing more than a rant about the brake cylinders on the Proto PA trucks.

I have four Proto 2000 locomotives, two PA and two PB. Each loco has two trucks, and each truck has two sideframes, left and right, with two brake cylinders on each sidefram. So, there is a total of 8 dynamic brake parts on each locomotive.

I have attached a couple of photos. The first photo shows the truck with both brake cylinders in place. The second photo shows the truck with one brake cylinder missing.

Those brake cylinders are very large and pronounced, sticking out from the sideframes. From the factory, the brake cylinders are press fit into the sideframes, not glued. If you are not extremely careful when positioning the trucks on the rails, it is easy to knock off those cylinders, and there are very tiny pegs on the brake cylinders on which glue can be applied.

So, you have to grab the trucks with your fingers in the center of the trucks between the brake cylinders. I have lost count of how many brake cylinders have fallen off those trucks, mostly on the PA units.

Unfortunately, I have lost a couple which are capable of bouncing off the basement concrete floor 4 to 6 feet or more. I have even gone so far as to buy a pair of trucks on eBay to scavenge a total of 8 brake cylinders. I couldn't find any PA trucks, but the Proto 2000 Erie-Built trucks have the same brake cylinders.

ahh, I feel much better now. Rant over.

Rich

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Posted by Mister Mikado on Thursday, March 25, 2021 12:00 PM

A guy can't catch a brake, huh?

Couldn't resist, Rich, but I sure do identify.  I've lost many a teeny part to the mysterious ether of the workshop floor, never to be seen again even after searching on hands and knees with a magnifier and flashlight.  -Rob

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Posted by doctorwayne on Thursday, March 25, 2021 2:55 PM

richhotrain
...So, there is a total of 8 dynamic brake parts on each locomotive....

Sorry Rich, but those are simply castings representing air-operated brake cylinders.  If the PAs had dynamic brakes, they would be basically resistor banks inside the locomotive, with fans, likely on the roof, to dissipate the heat.

If the cylinders are so fragile, simply remove them from the locomotive, cut off the mounting pins, and drill the spot from where the pins were removed to accept piano wire of a diameter similar to (or slightly larger) than the plastic ones.  Use ca to secure the wire in the cylinders, and into the loco's sideframes, too.

There's a chance that the sideframes may be cast in engineering plastic - if so, use a ca designed for use with such plastic... LePage offers a"super glue for all plastics".  It consists of a tube of ca, and a marker-like applicator to "prep" the plastic.
The "prep" will outlast the ca that's included, but will work with any ordinary ca that you might have on-hand.

Wayne

 

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Posted by richhotrain on Thursday, March 25, 2021 3:49 PM

doctorwayne
 
richhotrain
...So, there is a total of 8 dynamic brake parts on each locomotive.... 

Sorry Rich, but those are simply castings representing air-operated brake cylinders.  If the PAs had dynamic brakes, they would be basically resistor banks inside the locomotive, with fans, likely on the roof, to dissipate the heat.

Thanks for the correction, Wayne. I do appreciate it. I wasn't at all sure what that part was called so I just threw the term "dynamic brake cylinder" out there to see if it would stick. So, is the correct term simply "brake cylinders"?

I like your suggestion about using piano wire in place of the plastic pins. I need to take a closer look at that.

Rich

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Posted by richhotrain on Thursday, March 25, 2021 3:50 PM

Mister Mikado

A guy can't catch a brake, huh?

Couldn't resist, Rich, but I sure do identify.  I've lost many a teeny part to the mysterious ether of the workshop floor, never to be seen again even after searching on hands and knees with a magnifier and flashlight.  -Rob

 

LOL. And, yes, that would be me on the concrete floor on hands and knees with flashlight in hand.

Rich

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Posted by rrinker on Thursday, March 25, 2021 4:01 PM

 A trick that seems to help is to lay the flashlight on the floor - even a small part lit side on like that will cast a fairly large shadow. But so will crumbs...

 Stewart F units have the same problem. The cylinders and the trucks are all slippery engineering plastic, so it's not even easy to glue the parts in place. 

                                                --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by doctorwayne on Thursday, March 25, 2021 4:21 PM

rrinker
Stewart F units have the same problem. The cylinders and the trucks are all slippery engineering plastic, so it's not even easy to glue the parts in place.

Randy, that Lepage ca for engineering plastic does work as advertised, and there are similar products from others, including Loctite, who , I think, first developed it.

Wayne

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Posted by rrinker on Thursday, March 25, 2021 4:34 PM

 I'll have to find some of that. Regular CA doesn't work very well. I was using white glue - it doesn't actually adhere but it more or less jams the mounting stem in the hole so it won't fall out and if you care careful not to dislodge it, the cylinders stay put. Plus it dries clear so you don't know it's there.

                                   --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by ATLANTIC CENTRAL on Thursday, March 25, 2021 7:22 PM

Rich, Pretty sure I have a spare, let me know if you need it.

Sheldon

    

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Posted by richhotrain on Thursday, March 25, 2021 7:28 PM

ATLANTIC CENTRAL

Rich, Pretty sure I have a spare, let me know if you need it.

Sheldon 

Thanks, Sheldon, but I am good for now. I found a pair of Proto 2000 Erie-Built trucks on eBay for cheap, so I bought them to scavenge 8 brake cylinders.

Rich

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Posted by Mister Mikado on Thursday, March 25, 2021 9:36 PM

Rich you made me check all my erie built cylinders. They were all there and solidly attached, I couldnt pull them off.  Maybe the PAs were made different, or you got a bad run.  Good luck with the repair.

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Posted by richhotrain on Thursday, March 25, 2021 10:03 PM

Mister Mikado

Rich you made me check all my erie built cylinders. They were all there and solidly attached, I couldnt pull them off.  Maybe the PAs were made different, or you got a bad run.  Good luck with the repair. 

They can be pulled off. When I bought those two Erie-Built trucks on eBay, I pulled off all of the brake cylinders and put them in a small storage box. But if yours are securely in place, that is good because when one falls off it is very noticeable.

Rich

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Posted by richhotrain on Saturday, April 3, 2021 2:04 PM

doctorwayne

There's a chance that the sideframes may be cast in engineering plastic - if so, use a ca designed for use with such plastic... LePage offers a"super glue for all plastics".  It consists of a tube of ca, and a marker-like applicator to "prep" the plastic. The "prep" will outlast the ca that's included, but will work with any ordinary ca that you might have on-hand. 

Wayne, I bought LePage Super Glue along with the marker. I just glued on the first two of four brake cylinders. I will let them cure 12 hours, per instructions. If it holds, I will do the other two brake cylinders.

Stay tuned.

Rich

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Posted by doctorwayne on Saturday, April 3, 2021 9:01 PM

I haven't needed it all that much, but I did find that it worked as advertised.

Wayne

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Posted by Autonerd on Sunday, April 4, 2021 2:10 AM

I was working on an Athearn Genesis GP9 last week. Had two detail parts fall off, and for the life of me the locomotive doesn't look any different than when I started. :)

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Posted by Autonerd on Sunday, April 4, 2021 2:11 AM

richhotrain
Thanks for the correction, Wayne. I do appreciate it. I wasn't at all sure what that part was called so I just threw the term "dynamic brake cylinder" out there to see if it would stick. So, is the correct term simply "brake cylinders"?

Correct, those are brake cylinders.

Aaron

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Posted by richhotrain on Sunday, April 4, 2021 6:44 AM

Autonerd

I was working on an Athearn Genesis GP9 last week. Had two detail parts fall off, and for the life of me the locomotive doesn't look any different than when I started. :) 

In many instances, that is true. But, with those brake cylinders on the PA locomotive, a missing one is easily noticed because of their size and a second brake cylinder on the same truck. It might be less noticeable if both brake cylinders on the truck were missing.

Take a look at the first photo with a missing brake cylinder. Then, look at the second photo where both brake cylinders are in place.

Rich

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Posted by richhotrain on Sunday, April 4, 2021 8:28 AM

richhotrain
 
doctorwayne

There's a chance that the sideframes may be cast in engineering plastic - if so, use a ca designed for use with such plastic... LePage offers a"super glue for all plastics".  It consists of a tube of ca, and a marker-like applicator to "prep" the plastic. The "prep" will outlast the ca that's included, but will work with any ordinary ca that you might have on-hand.  

Wayne, I bought LePage Super Glue along with the marker. I just glued on the first two of four brake cylinders. I will let them cure 12 hours, per instructions. If it holds, I will do the other two brake cylinders. 

Stay tuned.

Rich 

I checked the two brake cylinders that I glued on with LePage Super Glue and they look and feel pretty secure. So, I did the other two brake cylinders that had fallen off.

Time will tell how well the bond holds. Meanwhile, I need to be extremely careful how I grip the trucks if they need to be rerailed for any reason.

Thanks for that recommendation, Wayne.

Rich

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Posted by Overmod on Sunday, April 4, 2021 10:42 AM

Autonerd
 
richhotrain
Thanks for the correction, Wayne. I do appreciate it. I wasn't at all sure what that part was called so I just threw the term "dynamic brake cylinder" out there to see if it would stick. So, is the correct term simply "brake cylinders 

Correct, those are brake cylinders...

Air brake cylinders.  Linkage on the 'business end' for slack adjustment without going under the locomotive, and that end 'ought' to connect to levers and rods (collectively called the 'foundation) that pull the brake shoes evenly against the wheel treads.  Ed can provide views of the prototype truck that clearly show the brake rigging and the air connections to the cylinders.

Dynamic braking doesn't use cylinders, or a linkage.  It uses the electrical traction motors, reconnected and excited to serve as generators, to brake the motored wheels.  On a PA that's only the two 'end' axles per truck.

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Posted by richhotrain on Monday, April 5, 2021 5:47 PM

Mister Mikado

I've lost many a teeny part to the mysterious ether of the workshop floor, never to be seen again even after searching on hands and knees with a magnifier and flashlight.  -Rob 

rrinker

 A trick that seems to help is to lay the flashlight on the floor - even a small part lit side on like that will cast a fairly large shadow.

Hey guys, that worked. Found one of my two missing brake cylinders. One down and one to go.

Thanks for the tip.

Rich

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Posted by richhotrain on Tuesday, April 6, 2021 10:12 AM

I just successfully used LePage Super Glue and the marker to re-attach the ladder that leads up to the cab.

If you look at the two photos below, the first photo shows the missing ladder which is actually tucked inside the shell due to my faulty replacing of the shell on the chassis a few weeks back.

The second photo shows the full ladder on my other PA. The super glue was nothing more than a small spot of glue on each side of the ladder, but it was enough to fully secure the ladder.

This LePage Super Glue is good stuff.

Rich

P1020509.jpg

 

P1020508.jpg

 

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Posted by Overmod on Tuesday, April 6, 2021 10:37 AM

richhotrain
Hey guys, that worked. Found one of my two missing brake cylinders. One down and one to go.

Try getting your 'sight line' down as close to the ground as possible (you can use angled mirrors if 'lying down' is inconvenient) and then get someone to move the low, raking light.  Human perception picks up changes much more readily than recognizing small objects.

We find comets that way, which is far more needle-in-a-haystack than a brake cylinder even in a very large room...

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Posted by richhotrain on Tuesday, April 6, 2021 10:47 AM

Overmod
 
richhotrain
Hey guys, that worked. Found one of my two missing brake cylinders. One down and one to go. 

Try getting your 'sight line' down as close to the ground as possible (you can use angled mirrors if 'lying down' is inconvenient) and then get someone to move the low, raking light.  Human perception picks up changes much more readily than recognizing small objects. 

Good idea.

Now, you would think with a bare concrete floor, an HO scale brake cylinder would be fairly easy to find. But, my basement floor, around and under the layout, is littered with tiny dust balls and various small pieces of debris. So, there is a lot of clutter to deal with when searching the floor for something like a brake cylinder.

Rich

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Posted by Overmod on Tuesday, April 6, 2021 11:36 AM

That's why the Lord invented the Micro-Vac with a few pieces of stocking stretched across a wand joint or two:  it pulls in everything without damage and then lets you pick through ... two birds with one stone; the floor is clean and you'll likely retrieve as many of those little Kadee springs as haven't entered another dimension, the dimension from Speed Racer entered only by speed, the incredible speed achieved only by fleas, tiny springy metal things, and brake cylinders propelled by the terrible gaze of Sauron...

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Posted by richhotrain on Tuesday, April 6, 2021 11:50 AM

Overmod

That's why the Lord invented the Micro-Vac with a few pieces of stocking stretched across a wand joint or two:  it pulls in everything without damage and then lets you pick through ... two birds with one stone; the floor is clean and you'll likely retrieve as many of those little Kadee springs as haven't entered another dimension, the dimension from Speed Racer entered only by speed, the incredible speed achieved only by fleas, tiny springy metal things, and brake cylinders propelled by the terrible gaze of Sauron... 

Perhaps a safer, cheaper, and more efficient method would simply be to use a broom to sweep segments of the floor. Sort of like an archeological team searching a site.

Rich

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Posted by Overmod on Tuesday, April 6, 2021 12:03 PM

richhotrain
Perhaps a safer, cheaper, and more efficient method would simply be to use a broom to sweep segments of the floor.

That usually turns out not to be the case with this stuff.  Little watch parts and subminiature components are the same.

From their perspective the concrete floor looks like no man's land at Passchendaele (this being an appropriately Eastery reference) and here comes the broom, thousands of springy fibers dragging the surface at hundreds of scale miles per hour, randomly accelerating whatever they strike in what might be a range of angles.  The situation is worse if the swept thing is inelastic, like a steel hairspring-stud screw, or springy like a Kadee coil.  Or if it can be deformed by being jammed against the floor or dragged in the sweep.

Better to use controlled wind (you can vary the 'suction' and hence the generated wind fairly easily) that gently pulls everything into a yielding embrace.  And it works for stuff around invisible corners or little crevices and crannies...

And if you need a little 'broom' encouragement, a little agitation with even soft brushes will get items up and into the moving airstream...

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Posted by richhotrain on Tuesday, April 6, 2021 12:41 PM

Well, no sense arguing this issue any further. I see this as a hands and knees operation with a trouble light.

Rich

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