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Locomotive cracked / broken gears

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Locomotive cracked / broken gears
Posted by willy6 on Sunday, February 21, 2021 7:55 AM

I have seen many posts throughout the years about cracked and broken locomotive gears. I never really read them with interest because I didn't feel it affected me. Now that I am getting more time to run trains I am beginning to have some occasional problems such as derailments, electrical problems and so on. My two part question is what are the symptoms of a cracked or broken gear and what locomotive brands are prone to this? 

Being old is when you didn't loose it, it's that you just can't remember where you put it.
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Posted by tstage on Sunday, February 21, 2021 8:13 AM
  1. You'll hear a "thump, thump, thump, thump" at regular intervals related to speed
  2. A few early (Pre-Walthers) Proto 2000 locomotives - e.g. GP7

Tom

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Posted by richhotrain on Sunday, February 21, 2021 8:16 AM

The main culprit has always been the blue box Proto locomotives, namely the Geeps (GP7, GP9, etc.) and the SD series (SD7 and SD9). The tell tale sign is a thumping as the locomotive rolls down the track.

I have read where others see crack gears on other brands and types, but the Proto Geeps and SDs are the main culprits.

Usually though this does not result in derailments or electrical problems, so you may have other issues as well.

Rich

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Posted by emdmike on Sunday, February 21, 2021 8:34 AM

I have seen the rare blue box Athearn do this as well. Not as common as the early Proto engines though.   Some of the Bachmann engines are prone to it as well, especially the 3 truck Shay logging engine and the 2 and 3 truck Climax.   NWSL makes/made a metal replacment gear to fix the Shay issues.  In On30, the Climax and Shay are also prone to geartrain/drive line issues.  Athearn also had issues with the USRA Pacific and Mikado having split axle gears and the coupler between the flywheel and motor splitting. NWSL has replacement gears for them.   In the brass world, many early models made by Samhongsa and Kumata have issues with gears splitting and NWSL has replacements for those as well.    Mike

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Posted by mbinsewi on Sunday, February 21, 2021 8:37 AM

There was also a run of blue box Athearns that had the gear problem  SD45, SDP40, and the SD40-2, I think it was the late 80's?

I have 2 of them, an SD45 and an SDP40.  The usual thumping sound, and a slight bouncing or jumping of the truck with the cracked gear.

No derail or electrical problems.

Mike.

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Posted by SeeYou190 on Sunday, February 21, 2021 2:11 PM

willy6
My two part question is what are the symptoms of a cracked or broken gear and what locomotive brands are prone to this? 

tstage

1: You'll hear a "thump, thump, thump, thump" at regular intervals related to speed

2: A few early (Pre-Walthers) Proto 2000 locomotives - e.g. GP7

This has been my experience with cracked gears.

On the Proto-2000 GPs it is an easy fix.

-Kevin

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Posted by nycmodel on Sunday, February 21, 2021 2:19 PM

It's more like a "click, click, click".

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Posted by dh28473 on Monday, February 22, 2021 7:17 PM

Have s gp 18 doing that . What athearn gears could i use since i have spare parts? Proto gp18

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Posted by willy6 on Monday, February 22, 2021 7:28 PM

I really appreciate the great answers I got, I know what to look for and am fixing my other problems. I figured out my derailment problems...turnouts because I haven't installed manual throw switches or electrical ones I am going to use for my mainlines.

Being old is when you didn't loose it, it's that you just can't remember where you put it.
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Posted by richhotrain on Monday, February 22, 2021 7:44 PM

dh28473

Have s gp 18 doing that . What athearn gears could i use since i have spare parts? Proto gp18 

Athearn #ATH 60024 is the part number. The gears are widely available.

Rich

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Posted by riogrande5761 on Tuesday, February 23, 2021 6:42 AM

This is one of those topics that should be stickied somewhere since it comes up every few months.

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Posted by wjstix on Tuesday, February 23, 2021 8:27 AM

If you want you can also buy new wheelsets with the proper gears attached. These new wheelsets are a bit better quality than the old 1980's-1990's ones. Walthers also sells larger wheels for the old LL Proto E-units.

https://www.walthers.com/replacement-geared-driver-assembly-diesel-wheelset-pkg-2-for-early-proto-2000-r-bl-fa-gp7-9-18-20-30-60-proto-1000-tm-f3

BTW in my LL GP-9 I didn't get a thump or click but more of a grinding sound that came and went. I suspect at times the wheels quit turning and the gears were grinding or something. 

Stix
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Posted by TheFlyingScotsman on Tuesday, February 23, 2021 8:39 AM

I have experienced this on a BLI N&W A class. I gather at some point around 15 years ago they used a type of plastic that contracted as it cured long term. It does manifest itself as a click click synchronized with the wheel rotation.

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