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Reasons for Derailments on "Bullet Proof" Track Work

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Posted by rrebell on Thursday, January 28, 2021 6:12 PM

I run a few Bachmann sound values and had two identical steam, first ran perfect, when the second one came it had issues, turned out to be the wires needed to be tucked up, a common Bachmann issue.

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Posted by richhotrain on Thursday, January 28, 2021 12:16 PM

Water Level Route

Glad to hear you found the issue Rich.  What a frustrating journey.  Bet you are glad it's over! 

Thanks, Mike.

Yes, I am ecstatic.

Rich

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Posted by Water Level Route on Thursday, January 28, 2021 11:48 AM

Glad to hear you found the issue Rich.  What a frustrating journey.  Bet you are glad it's over!

Mike

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Posted by richhotrain on Thursday, January 28, 2021 5:49 AM

There is a currently running thread titled, Will The Glitches Never End, which has prompted me to update this thread on my Proto 2000 PA problem with derailments.

In desperation, I finally broke down and swapped the front and back trucks of the problem PA. No easy task because I basically had rewire the locomotive in the process.

The problem PA now runs flawlessly without any derailments. But, in my opinion, that doesn't mean that the front truck was the problem. In fact, upon close observation, I could find no sign of warping or any other issue that might have caused the derailments.

What I have concluded is that the wiring was the cause of the derailments. When I began to remove the front truck, I noticed that the power wire connected to the truck was wedged between the part that holds the engineer's and the conductor's seat and the frame itself.

As a result, even the slightest dip in the track kept the front wheelset from holding down on the rails at the point of the dip. The dip itself was not noticeable to the naked eye, and a level failed to detect the dip. But, the wedged wire held the truck as if it were fixed in place, such that it could not follow the dip. Problem solved!

Rich

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Posted by fwright on Wednesday, December 30, 2020 6:08 PM

richhotrain

What I find most perplexing about this entire issue is that I have two identical Life Like Proto 2000 Pa locomotives. One PA successfully runs in both directions around both of the double mainlines. But the other PA fails the test.

At one point, the problem PA derailed in several spots on two semicircular curves. One by one, I wound up relaying track over those spots. That left one spot yesterday, so I wound up relaying track over that spot.

All of that relaid track would suggest that the track, not the PA, was the problem. But, recall, all 53 other locos including one other PA had no problems negotiating any part of the double mainlines before I ever relaid any track.

So, it has to be the one PA. To save my sanity, I should probably replace the front truck on the problem PA. Or, banish the problem PA to the Island of Broken Locomotives.

Rich

Way back in July 1963 Model Railroader, Linn Westcott was researching derailments, and how to prevent them.

Westcott ended up marking the track where more than one derailment occurred.  If it got a third derailment, it was "out of order" until repaired - which puts a lot of pressure on fixing track.

If the same car or locomotive derailed in more than one place on the layout, it was tagged and removed from the layout until repaired.  Puts a lot of pressure on fixing locmotives and rolling stock.

Usually the problem is a combination of "OK" track and "OK" wheels and couplers that mostly work but have a couple of deadly combinations.  Your one PA has problems, but it served the purpose of finding problems in the trackwork.  Three axle trucks are more likely to be problemmatic than 2 axle trucks.  All 3 sets of wheels have to ride correctly, with the middle axle also needing some axial play on sharper curves.

Good luck, and getting rid of (or replacing) your problem child is always an alternative.

Fred W

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Posted by richhotrain on Tuesday, December 29, 2020 7:42 PM

mvlandsw

I had a Proto E8 and a Proto SD9 that were derailing at two different switches. I could find nothing wrong with either the locos or the switches. I finally discovered that the trouble was with the track about 15 feet before the switches. The six axle trucks have enough side play in the axles that the lead axle could derail but the loco continued following the track guided by the other two axles in the truck until the switch was encountered and the loco went sideways. One location had tight gage and the other had a cross level problem where hand laid track joined flex track.

Mark Vinski

Yep, that is my situation with the PA. The derailments occur on curves, but they don't always show up until the loco reaches a turnout.

Rich

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Posted by mvlandsw on Tuesday, December 29, 2020 7:13 PM

I had a Proto E8 and a Proto SD9 that were derailing at two different switches. I could find nothing wrong with either the locos or the switches. I finally discovered that the trouble was with the track about 15 feet before the switches. The six axle trucks have enough side play in the axles that the lead axle could derail but the loco continued following the track guided by the other two axles in the truck until the switch was encountered and the loco went sideways. One location had tight gage and the other had a cross level problem where hand laid track joined flex track.

Mark Vinski

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Posted by maxman on Tuesday, December 29, 2020 7:12 PM

richhotrain
Seems to me to suggest the opposite. That center wheelset is not sitting on the countertop. It is sitting up too high compared to the leading and trailing wheelsets. So, the scrap of parchment paper slides under the wheel when it shouldn't.

Had a feeling that was going to cause confusion.  I meant "high" relative to a plane set to a line between the first and third wheelset.  Or said another way,... oh drat, that will still cause confusion.  You know what I mean...the truck will rock on the center axle.  Friend of mine had a bunch of Athearn SD70Ms (?) that all rocked across that center wheelset.

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Posted by Track fiddler on Tuesday, December 29, 2020 6:37 PM

N-Scale turnouts in PECO code 55 are 5/8 of an inch too short for yard ladders

A great help in bulletproof track workSad

I posted a longer hands on experience with this but got deletedCrying

 

 

TF

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Posted by richhotrain on Tuesday, December 29, 2020 6:36 PM

maxman
 
richhotrain

 maxman

Have you tried putting the loco on a flat surface, such as a scrap piece of plate glass?

Should be easy to check if one or the other truck rocks back and forth about the center axle.  

Oh yeah, I did that early on using a piece of thin parchment paper on a flat white countertop surface. The parchment paper slipped under the center wheelset of the front truck.  

Rich 

If the paper slipped under the center wheelset, sort of eliminates the possibility of that wheel set being high, does it not? 

Seems to me to suggest the opposite. That center wheelset is not sitting on the countertop. It is sitting up too high compared to the leading and trailing wheelsets. So, the scrap of parchment paper slides under the wheel when it shouldn't.

Rich

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Posted by maxman on Tuesday, December 29, 2020 5:10 PM

richhotrain

 maxman

Have you tried putting the loco on a flat surface, such as a scrap piece of plate glass?

Should be easy to check if one or the other truck rocks back and forth about the center axle. 

 

 

Oh yeah, I did that early on using a piece of thin parchment paper on a flat white countertop surface. The parchment paper slipped under the center wheelset of the front truck. 

 

Rich

 

If the paper slipped under the center wheelset, sort of eliminates the possibility of that wheel set being high, does it not?
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Posted by richhotrain on Tuesday, December 29, 2020 4:52 PM

rrebell

The gauge is tight, still in gauge but tight. There is a certain amount of slop in gauges (I use ribbin rail ones). It is not much but have learned that is the most likely cause of riding up. 

I do agree with you on that as a possible cause. I have measured and remeasures the track gauge and the wheelset gauge, and it all seems in gauge. If tolerances are tight, I could see the truck riding up on the rails.

Rich

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Posted by rrebell on Tuesday, December 29, 2020 4:47 PM

richhotrain

 

 
selector

On my most-imaged layout from back in 2006-2012, I had one section that wouldn't work for a new BLI Hybrid TTT-6 UP 2-10-2. All other locomotives were good on it, but not this one new locomotive.  I was careful to eliminate the locomotive, perhaps the obvious choice for the real problem, so that left the tracks.  I kept lifting the outer rail on a curve until the locomotive ran through it without derailing.  By then, the ballast was a mess.  So, I took up the rail after softening and scraping away the ballast, rejigged the roadbed at the bad spot to keep the outer rail at the correct height, and then reballasted.  No more problems, thankfully the other locomotives didn't start acting up due to the changes. 

 

 

This was a post by Selector on another thread, but it prompted me to go back and look at the performance of my other locomotives on the PA trouble spots.

 

This was actually a lesson that I learned long ago. Find your worst performing locomotive and use it to final test your track work. As the theory goes, if your worst performing locomotive can travel the mainlines without derailment, then all of your other locomotives should be able to make the run as well without derailment.

In my case, every other one of my locomotives runs flawlessly across my entire 165 foot double mainline. But, as of yesterday, the troublesome PA was still experiencing its front truck lifting off the rails in one final spot, a 32" radius curve with an easement on both ends of the curve. So, I relaid the entire curve, taking great care to keep it level and without kinks.

I am still not ready to call the problem solved, but the PA did make it through the curve, several times, without so much as a hiccup. No derailments! I still think that there is some type of problem with that front truck, warped, whatever. So, I will continue to keep an eye on it.

Rich

 

The gauge is tight, still in gauge but tight. There is a certain amount of slop in gauges (I use ribbin rail ones). It is not much but have learned that is the most likely cause of riding up.

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Posted by richhotrain on Tuesday, December 29, 2020 4:10 PM

maxman

Have you tried putting the loco on a flat surface, such as a scrap piece of plate glass?

Should be easy to check if one or the other truck rocks back and forth about the center axle. 

Oh yeah, I did that early on using a piece of thin parchment paper on a flat white countertop surface. The parchment paper slipped under the center wheelset of the front truck. 

Rich

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Posted by maxman on Tuesday, December 29, 2020 4:00 PM

Have you tried putting the loco on a flat surface, such as a scrap piece of plate glass?

Should be easy to check if one or the other truck rocks back and forth about the center axle.

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Posted by richhotrain on Tuesday, December 29, 2020 3:35 PM

What I find most perplexing about this entire issue is that I have two identical Life Like Proto 2000 Pa locomotives. One PA successfully runs in both directions around both of the double mainlines. But the other PA fails the test.

At one point, the problem PA derailed in several spots on two semicircular curves. One by one, I wound up relaying track over those spots. That left one spot yesterday, so I wound up relaying track over that spot.

All of that relaid track would suggest that the track, not the PA, was the problem. But, recall, all 53 other locos including one other PA had no problems negotiating any part of the double mainlines before I ever relaid any track.

So, it has to be the one PA. To save my sanity, I should probably replace the front truck on the problem PA. Or, banish the problem PA to the Island of Broken Locomotives.

Rich

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Posted by richhotrain on Tuesday, December 29, 2020 11:10 AM

snjroy

Maybe you can find a donor engine and swap the front truck. Unfortunately, these probably don't come by very often on Ebay... Maybe the problem is with the wheels/axles, which I think you could find a replacement at NWSL. Have you tried swaping the middle wheels between the front and back trucks?

I must say that your story makes me worry about my own trackwork. I would not not qualify it as bullet-proof, although I rarely get derailments. I have bought some engines in the past that have shown flaws in the trackwork that I had never noticed. I don't have any scenery or ballast done yet, so fixing it hasn't been a problem. I'm just worried that when I do get around to getting the scenery done, I may have problems with future engines that will require scenery surgery... Oh well, I guess it's part of the fun. 

I have been checking on eBay for a "donor" engine, but prices began around $60, so it becomes a costly exercise to test whether the truck is truly the problem. 

So far, I have not swapped any wheelsets. I could, but I am more inclined to think that the truck and/or sideframes are warped.

As for "bullet proof" track, I put those two words in the title to the thread with tongue in cheek. Of the 54 locos that I own, steamers, 4-axle diesels, and 6-axle diesels, only the one PA, a 6-axle diesel, derails.

So, is my track work "bullet proof"? Perhaps. If the PA truck is at fault, then I will conclude that my track work is, indeed, "bullet proof", since the truck is at fault. We shall see.

After nearly 3 years of building and detailing this layout, I am ready to fully operate it. But, I first need to decide on the future of this problem PA loco.

Rich

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Posted by snjroy on Tuesday, December 29, 2020 10:58 AM

richhotrain

 

 
(...)

I am still not ready to call the problem solved, but the PA did make it through the curve, several times, without so much as a hiccup. No derailments! I still think that there is some type of problem with that front truck, warped, whatever. So, I will continue to keep an eye on it.

Rich

 

Maybe you can find a donor engine and swap the front truck. Unfortunately, these probably don't come by very often on Ebay... Maybe the problem is with the wheels/axles, which I think you could find a replacement at NWSL. Have you tried swaping the middle wheels between the front and back trucks?

I must say that your story makes me worry about my own trackwork. I would not not qualify it as bullet-proof, although I rarely get derailments. I have bought some engines in the past that have shown flaws in the trackwork that I had never noticed. I don't have any scenery or ballast done yet, so fixing it hasn't been a problem. I'm just worried that when I do get around to getting the scenery done, I may have problems with future engines that will require scenery surgery... Oh well, I guess it's part of the fun.

Simon

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Posted by richhotrain on Tuesday, December 29, 2020 10:29 AM

ATLANTIC CENTRAL
I have never sold a piece of used model train track, turnout or otherwise, nor have I ever considered the idea. I have never salvaged a piece of track from a layout after that track was ballasted. It dawned on me this morning why I never considered selling used track! Because I have never considered buying used track! But then again, I buy very, very little of anything that is truely "used", like in a loco that actually spend measurable time operating on a layout. Sure, I have bought lots of NOS, or got test run and sat on a shelf for 10 years. But the obviously "used" stuff, I skip right over.

Yeah, but a lot of modelers operate on tight budgets, and I only sell used track that has been cleaned up and totally usable. And, I tell that to prospective buyers in my item description when listing on eBay.

Rich

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Posted by ATLANTIC CENTRAL on Tuesday, December 29, 2020 9:32 AM

richhotrain

 

 
ATLANTIC CENTRAL
 
richhotrain

I'm not opposed to soldering turnouts in place, but turnouts are expensive and soldered rails reduce their resale value unless you can completely clean off the solder.

Rich 

That is an interesting view?

I have never sold a piece of used model train track, turnout or otherwise, nor have I ever considered the idea.

I have never salvaged a piece of track from a layout after that track was ballasted.

 

 

When I demolished my old layout, I was able to salvage a lot of lightly ballasted flex track from my yards which I cleaned up and sold for $1.50 a stick on eBay. I also sold a bunch of Atlas Custom Line turnouts, both Code 83 and Code 100 for $5.00 to $7.50 per turnout depending upon condition. None of the turnouts had solder on the rails. The buyers were thrilled.

 

Rich

 

It dawned on me this morning why I never considered selling used track!

Because I have never considered buying used track!

But then again, I buy very, very little of anything that is truely "used", like in a loco that actually spend measurable time operating on a layout.

Sure, I have bought lots of NOS, or got test run and sat on a shelf for 10 years. But the obviously "used" stuff, I skip right over.

Sheldon

    

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Posted by richhotrain on Tuesday, December 29, 2020 7:37 AM

selector

On my most-imaged layout from back in 2006-2012, I had one section that wouldn't work for a new BLI Hybrid TTT-6 UP 2-10-2. All other locomotives were good on it, but not this one new locomotive.  I was careful to eliminate the locomotive, perhaps the obvious choice for the real problem, so that left the tracks.  I kept lifting the outer rail on a curve until the locomotive ran through it without derailing.  By then, the ballast was a mess.  So, I took up the rail after softening and scraping away the ballast, rejigged the roadbed at the bad spot to keep the outer rail at the correct height, and then reballasted.  No more problems, thankfully the other locomotives didn't start acting up due to the changes. 

This was a post by Selector on another thread, but it prompted me to go back and look at the performance of my other locomotives on the PA trouble spots.

This was actually a lesson that I learned long ago. Find your worst performing locomotive and use it to final test your track work. As the theory goes, if your worst performing locomotive can travel the mainlines without derailment, then all of your other locomotives should be able to make the run as well without derailment.

In my case, every other one of my locomotives runs flawlessly across my entire 165 foot double mainline. But, as of yesterday, the troublesome PA was still experiencing its front truck lifting off the rails in one final spot, a 32" radius curve with an easement on both ends of the curve. So, I relaid the entire curve, taking great care to keep it level and without kinks.

I am still not ready to call the problem solved, but the PA did make it through the curve, several times, without so much as a hiccup. No derailments! I still think that there is some type of problem with that front truck, warped, whatever. So, I will continue to keep an eye on it.

Rich

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Posted by richhotrain on Monday, December 28, 2020 4:36 PM

mvlandsw

I have seen some Athearn six axle trucks where the center axle is not in the same plane as the outer axles. The truck will rock on the center axle causing the lead axle to raise off the rail leading to derailments. The long wheel base of the PA truck can cause similiar problems on even a very slight hump in the track.

I've thought of but never tried using a slightly smaller diameter wheelset in the center axle position.

Maerk Vinski 

Maerk, I agree with you on the center axle not being in the same plane as the outer axles. I really need to buy a caliper and see if the wheel diameter is the problem.

Rich

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Posted by mvlandsw on Monday, December 28, 2020 4:17 PM

I have seen some Athearn six axle trucks where the center axle is not in the same plane as the outer axles. The truck will rock on the center axle causing the lead axle to raise off the rail leading to derailments. The long wheel base of the PA truck can cause similiar problems on even a very slight hump in the track.

I've thought of but never tried using a slightly smaller diameter wheelset in the center axle position.

Maerk Vinski

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Posted by Overmod on Monday, December 28, 2020 11:59 AM

I'm now waiting to see if the axle-cocking problem recurs in time, perhaps with some combination of track curvature and applied torque.

That should be the whole of the immediate derailing issue ... at least, the part that isn't due to some other PA-related issue we haven't analyzed or he hasn't solved.

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Posted by richhotrain on Monday, December 28, 2020 7:28 AM

rrebell

Back to original, how about pulling a train and a certain order of cars derails the engine but not another order, found no defects in the cars. 

In a few instances, I have done just that. Reverse a car and everything works just fine. But, not in this case. Nothing seems to help with this troublesome PA.

Rich

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Posted by rrebell on Monday, December 28, 2020 2:29 AM

Back to original, how about pulling a train and a certain order of cars derails the engine but not another order, found no defects in the cars.

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Posted by richhotrain on Sunday, December 27, 2020 11:24 PM

ATLANTIC CENTRAL
 
richhotrain

I'm not opposed to soldering turnouts in place, but turnouts are expensive and soldered rails reduce their resale value unless you can completely clean off the solder.

Rich 

That is an interesting view?

I have never sold a piece of used model train track, turnout or otherwise, nor have I ever considered the idea.

I have never salvaged a piece of track from a layout after that track was ballasted.

When I demolished my old layout, I was able to salvage a lot of lightly ballasted flex track from my yards which I cleaned up and sold for $1.50 a stick on eBay. I also sold a bunch of Atlas Custom Line turnouts, both Code 83 and Code 100 for $5.00 to $7.50 per turnout depending upon condition. None of the turnouts had solder on the rails. The buyers were thrilled.

Rich

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Posted by ATLANTIC CENTRAL on Sunday, December 27, 2020 10:51 PM

richhotrain

I'm not opposed to soldering turnouts in place, but turnouts are expensive and soldered rails reduce their resale value unless you can completely clean off the solder.

Rich

 

That is an interesting view?

I have never sold a piece of used model train track, turnout or otherwise, nor have I ever considered the idea.

I have never salvaged a piece of track from a layout after that track was ballasted.

I have salvaged raw rail, both from hand layed track and flex track.

I have salvaged turnouts from staging areas and areas not yet ballasted.

I glue my track down, with real adhesive, not painters caulk, but I don't glue the turnouts down. I do solder the rail joints to the turnouts, just like I solder all the rail joints within each signal/control block.

I have never even tried to salvage glued down track, unballasted or ballasted, with the stuff I use, it's not coming up in one piece.......

On the old layout, I did have some straight hidden staging yards that I nailed down rather than glued down, I did salvage that track, but clipped the soldered rail joints with cutters. I will clean them up as I reuse them. 

My years of experiance in this hobby has me very sold on the idea of rock solid trackwork, and my experiance on the layouts of friends who used foam, cork, and other soft/lightweight materials has done nothing to change my mind.

After hand laying track and/or using Tru-Scale wood roadbed track for many years, I was excited when Atlas introduced the code 83 line, and Homabed became available. But when I read my first article about gluing down flex track, that was the icing on the cake, rock solid track like hand layed track, but faster and with better detail.

Sheldon 

    

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Posted by richhotrain on Sunday, December 27, 2020 10:32 PM

I'm not opposed to soldering turnouts in place, but turnouts are expensive and soldered rails reduce their resale value unless you can completely clean off the solder.

Rich

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