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How to control hard to reach turnouts cheaply?

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How to control hard to reach turnouts cheaply?
Posted by Trainzman2435 on Saturday, November 7, 2020 6:22 AM

Hello everyone, can some of you guys recommend the best way to control hard to reach turnouts without having to add a slow mo machine etc? Right now financially i am not able to go the DCC route with my turnouts and need some way to be able to control several hard to reach turnouts on the back side of my layout. I have read various articles on using everything from piano wire to metal rods but i have never really understood how this works. If any of you have any links on how to best do this please post them here so i can see how to do this....Many thanks!

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Posted by riogrande5761 on Saturday, November 7, 2020 6:53 AM

Think bicycle cable brakes.  That should work.  Personally I'd save up a get a few switch machines for the hardest to reach.  Maybe search eBay for some bargains.  Would save a lot of trouble 

Rio Grande.  The Action Road  - Focus 1977-1983

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Posted by gregc on Saturday, November 7, 2020 7:05 AM

have you considered using a tortoise machine?   you will also need a 12VDC power supply and a DPDT switch

i would suggest a RC airplane style pushrod, but additional linkage is needed, as well as a way to hold it in on of two positions.

greg - Philadelphia & Reading / Reading

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Posted by rrebell on Saturday, November 7, 2020 7:53 AM

You can get older style switch machines for cheap on e-bay. Would have sent you a box of them but they have been e-bayed early this year. 

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Posted by BigDaddy on Saturday, November 7, 2020 8:03 AM

I could be mistaken, but I think the OP was born in this century and  "Cheap" means something different to him that to some of us with more substantial incomes.

Blue point switch machines really aren't any cheaper than tortoises but this video may help you see how RC cables could be used

Somewhere on this forum was a picture of turnout linked to a piece of piano wire, that ran through a brass tube, slightly below the surface of the layout.  The piano reemerged into a Caboose Hobbies ground throw.  

DIY servos would be cheap.  I use 2" foam and I haven't figured out how to use the with that thickness.

Henry

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Shenandoah Valley

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Posted by Southgate 2 on Saturday, November 7, 2020 8:07 AM

For years I have been using 1/8" copper coated welding rod from welder supply stores for almost all of my turnouts. I don't like the idea of reaching in, ALL turnouts are controlled from the edge of the layout. They're so cheap it's almost embarrassing, but super reliable. I have one that reaches from the panel to a switch about 7 feet (the layout is not that deep, this runs parallel along the benchwork).

They all include  a dpdt slide switch to keep tension on the switch points and power the frogs. 

If you want to see them, I'll post a how-to later. Dan

 

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Posted by RR_Mel on Saturday, November 7, 2020 8:30 AM

You might try a mini Tower Pro S90 Servo (eBay from China under $2 ea US under $4 ea).  

https://www.ebay.com/sch/i.html?_from=R40&_nkw=sg90+servo&_sacat=0&_fsrp=1&LH_BIN=1&_sop=12

I bought a bunch off eBay (China) that I figure were Clones and not the real Tower Pros.  The Clones heat up at a continuous 50ma.

The real Tower Pro servo motor will operate in stall mode without heating up using a resistor in series with the motor limiting the motor to a max of 50ma to 55ma.

The only turnout I have used with a servo is a Atlas Custom Line #6.

I have not done this as a permanent installation, only experimental on my workbench.  I do have one installed on my layout for testing and so far it has worked very good.

You have to open up the servo and remove the wires to the motor and reconnect two of the external wires direct to the motor.

This is the mount I made for a servo that seems to work very good on the workbench.






Mel


 
My Model Railroad   
http://melvineperry.blogspot.com/
 
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I'm beginning to realize that aging is not for wimps.

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Posted by Trainzman2435 on Saturday, November 7, 2020 8:40 AM

Thank you guys for all the suggestions, i apologize for not including the details of the turnouts i am using etc....I am using Peco #8 turnouts and my benchwork is 2" foam board.....Thanks again, i am looking into some of your suggestions.....:)

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Posted by PennCentral99 on Saturday, November 7, 2020 9:29 AM

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Posted by jjdamnit on Saturday, November 7, 2020 11:09 AM

Hello All,

As has been posted, PECO turnouts have a retention spring that will hold the points in place.

A length of metal or styrene tube imbedded in the 2-inch foam board with a piece of stiff wire, AKA "Piano Wire" bent at one end into the hole in the center of the throw bar will work. You might need to expand the hole in the throw bar to fit the wire.

The guide tube should be just slightly larger than the wire to avoid unnecessary play in the assembly.

You can fashion or finish the other end as you wish- -the most inexpensive would be to bend the end into an "L" or triangular shape for grip.

Some folks have used wooden knobs or small pieces of dowel as handles too.

You can color code the handles; paint the wooden knobs or use colored electrical tape, and use a matching color (fingernail polish works well) to color the ends of the throw bar(s).

Hope this helps.

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

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Posted by rrinker on Saturday, November 7, 2020 11:33 AM

BigDaddy

I could be mistaken, but I think the OP was born in this century and  "Cheap" means something different to him that to some of us with more substantial incomes.

Blue point switch machines really aren't any cheaper than tortoises but this video may help you see how RC cables could be used

 

Somewhere on this forum was a picture of turnout linked to a piece of piano wire, that ran through a brass tube, slightly below the surface of the layout.  The piano reemerged into a Caboose Hobbies ground throw.  

DIY servos would be cheap.  I use 2" foam and I haven't figured out how to use the with that thickness.

 

 My last layout has 4" of foam, servos worked just fine. Drill a hole under the throwbar, just like for a Tortoise. No different than with any other material or thickness, really. .039 wire was plenty sturdy enough to put plenty of force on an Atlas throwbar and move it and keep the points pressed against the stock rail.

 They even make drill bits long enough for that - they are often used for drilling holes through studs and wall headers for wiring.

                                            --Randy


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by selector on Saturday, November 7, 2020 12:43 PM

I have used unbent wire coat-hangers and am currently using 3/8" round wooden dowels at the bottom end of a pivoting length of lath or strapping.  I even use cut up wooden paint stirring paddles, the give-aways at the local hardware.

The wooden dowel's proximal end emerges from a hole in the fascia to be grasped by the operator.  To prevent it from being knocked about, I glue a small wooden block right beside the hole, and I paint the adjacent face of the block with some indication markings. The end of the dowel projecting from the fascia gets small bands of contrasting colours such that when the points are 'through' or diverging, the band's placement compared to the protection block's marks gives me an indication of where the points are.

I have a #6 double slip whose points need something a bit firmer, so my intent is to use a threaded metal rod to the bottom of a lever going up to the throwbars.  The operator's end of the rod will have a knurled knob, also threaded, and the knob will be retained inside some kind of a block to prevent it from moving back and forth.  The idea is to keep the knob in one place, but the threaded rod will move back and forth to actuate the lever rising up to the throwbars.

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Posted by Overmod on Sunday, November 8, 2020 5:44 AM

The Bowden cable I was going to use for switch activation in the early 1970s was then called 'choke cable' and was likely cheaper than bicycle brake cable.  I have no idea how easy or cheaply this can be found in a largely post-manual-carb-choke world.

That product used a long helical spring as the 'sheath' that guided the wire inside.  If lubrication and protection from environment is not needed, this 'spring' could be formed open, with fewer turns to the inch, and still guide better than a few sections of rigid tube guides with bellcranks between.

I'd rig the switch machines with a spring to 'snap' the points from one position to the other, and have the cable arrangement toggle that spring, instead of just moving the points with direct connection (and then relying on positive retention of the linkage to hold point position without damage, etc.)

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Posted by richhotrain on Sunday, November 8, 2020 6:38 AM

Trainzman2435

Hello everyone, can some of you guys recommend the best way to control hard to reach turnouts without having to add a slow mo machine etc? 

If you cannot easily reach the turnouts and you cannot afford switch machines, then the only option available to you seems to be push/pull rods accessible at the fascia.

Not that you want to hear this, but if you cannot easily reach the turnouts and you cannot afford switch machines, then why not just redesign the layout to avoid hard to reach turnouts. That makes the most sense to me.

Rich

Alton Junction

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Posted by MisterBeasley on Sunday, November 8, 2020 10:40 AM

How many of these do you have to do?  If it's only one or two, you will probably save time and aggravation by just biting the bullet and installing switch machines.  There's a learning curve to building linkages, and perhaps even some tools and materials you don't have.

Again, depending on the configuration, have you thought of replacing the Peco with something cheaper, like an Atlas Snap-switch?  Save the Peco for a later project.  This could work fine if the turnout isn't too visible, and the normal routing is on the straight path, with the divergent path used for a low-speed siding or something similar.

Can you easily get to this turnout now to work on it?  Is the track already paid and ballasted down?  This could be another complication.

It takes an iron man to play with a toy iron horse. 

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Posted by SeeYou190 on Sunday, November 8, 2020 11:12 AM

Trainzman2435
Hello everyone, can some of you guys recommend the best way to control hard to reach turnouts without having to add a slow mo machine etc?

This simple method using 0.047" steel music wire and a wooden knob on the fascia is tried and true for Peco turnouts and costs less than $1.00!

Long installations could require 20 cent eye screws to support the music wire.

-Kevin

Living the dream.

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Posted by wdcrvr on Sunday, November 8, 2020 4:16 PM

I am still building my HO layout.  I have 32 turnouts and counting.  I use a cheap 3-way light switch mounted beneath the turnout.  This allows you to wire the turnout so that the frog's polarity is switched when you flip the turnout.  You control this thru the use of dowel rods or metal rods that connect to a push/pull knob on the fascia.  (I have been using the dowel rods so far).  This method is shown in great detail in an article by Mike Evans in the November 2013 issue of Model Railroader.  I have been using this system for 9 years and have no complaints.  Buying the cheapest 110v 3-way switches, cheap blue boxes for mounting, dowel rods and some piano wire to connect the dowel rod to the switch and the switch to the turnout, my investment is less than $8.00 per turnout.  I think you might also be able to find this info on youtube or even in previous posts on this forum.  I woulld be happy to answer any questions you might have about this method.

wdcrvr

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Posted by BRVRR on Wednesday, November 11, 2020 3:05 PM

IRC Atlas turnouts usually come with a 'surface-type' switch machine and a control switch. I have converted these surface machines to under table machines and used them on my BRVRR layout for more than 15-years with only one failure.

There is a short how-to on my website on how to convert them. Here is the link:

http://www.brvrr.com/SWM.html

Good luck.

Tags: BRVRR

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Allan

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Posted by mlehman on Thursday, November 12, 2020 10:38 AM

wdcrvr
I use a cheap 3-way light switch mounted beneath the turnout. This allows you to wire the turnout so that the frog's polarity is switched when you flip the turnout. You control this thru the use of dowel rods or metal rods that connect to a push/pull knob on the fascia.

Yes, like this is a very easy and cheap way to go. Sometimes you don't even need the blue box to mount the 3-way switch. I use dowels, stiff wire or threaded rod depending on the situation and the distance, ending with a wood knob you can find at the big box art supply store.

Another handy item to know about with these methods is the bell crank. Model aiorcraft use them as part of their control system for the rudder, etc. Usually plastic, you can make them yourself also. This allows a sharp change in direction of the control rodding, as well as providing a way to reverse to make the control knob be in vs out for the normal position.

Mike Lehman

Urbana, IL

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Posted by railandsail on Monday, November 23, 2020 8:21 AM

Trainzman2435

Thank you guys for all the suggestions, i apologize for not including the details of the turnouts i am using etc....I am using Peco #8 turnouts and my benchwork is 2" foam board.....Thanks again, i am looking into some of your suggestions.....:)

 

How far away are you talking?

I'm using all Peco on my layout and some are a bit over 48" away. I've found a way to use .047' music wire (inside a plastic tube if wanted), and all on the top of the deck rather than underneath. I have pics but you need to contact me directly as I am not allowed to post them on this forum....railandsail     gmail.com

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Posted by railandsail on Monday, November 23, 2020 8:26 AM

SeeYou190

 

 
Trainzman2435
Hello everyone, can some of you guys recommend the best way to control hard to reach turnouts without having to add a slow mo machine etc?

 

This simple method using 0.047" steel music wire and a wooden knob on the fascia is tried and true for Peco turnouts and costs less than $1.00!

Long installations could require 20 cent eye screws to support the music wire.

-Kevin

 

This works, and the .047" music wire can be bent up under the throwbar's existing center hole and run under the cord ballast of the track, and or other tracks on the top of the deck.

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Posted by dbduck on Tuesday, November 24, 2020 4:54 PM

In places where you may not have a straight alignment betwwen turnout & facia i would recommend using  the flexible Push-Pull rod sets intended for RC planes etc 

basically flexible outer tube with another inside that slides quite easily  An example of what i use is Sullivan #503  

not promoting the big A but this gives a decent pic & description of the product

https://www.amazon.com/Sullivan-Products-Pushrods-Flex-Clevis/dp/B0006O8O12/ref=sr_1_2?dchild=1&keywords=sullivan+503&qid=1606258181&s=toys-and-games&sr=1-2

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Posted by steemtrayn on Saturday, November 28, 2020 7:35 PM

A small coil spring attached the throw-bar (on the far side) to hold the points in place. On the other side of the bar, a string going to the edge of the layout to change the routing. Can't get much cheaper than that.

 

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Posted by Jetrock on Monday, November 30, 2020 12:00 AM

After reading some of the responses, I feel like I overspent on manual turnout control, compared to welding rod and coat hangers! I used stainless steel rods intended for use as control armatures in remote control aircraft. The rods came with a length of plastic channel, like a looooooong coffee stirrer, and clevises that screw into either end of the rod.

Here you can see the layout section where I installed the remote control rods, about a foot from layout edge and necessitating a reach over buildings--perilous! A total of five control rods were installed.

 

I used Peco switches which have the built-in spring, but when I installed them I wasn't planning on remote control switches (I prefer manually controlled switches, but these ones were a little too far away from my hands) so I hadn't drilled a hole under the switch for a remote actuator. Instead I drilled 3/16" holes along the side of the turnout, close to the little handles on either side that connect to an above ground throw.

I drilled another hole at the layout edge, tangent to the hole I just drilled for the switch actuator.

In goes the looooooooong coffee stirrer, a channel for the control rod to travel in. Probably not necessary in retrospect.

Then I measure the distance from the edge of layout to the hole, add the correct length to run up to the layout surface and 1/2" for the control knob, and cut the control rod. Measure and bend up the end at the distance measured from the surface of the layout (about as high as the switch) to the layout edge hole. Insert the control rod into the coffee stirrer and up through the hole.

I made little linkages out of brass I-rail, to reach from the control rod to the switch, and glued them in place with green Loctite. The switches are all in-street trackage so I will end up covering them with styrene squares painted to match the concrete street surface.

Operating the switch just takes a gentle tug or push on the clevis (eventually I want to install those miniature control tower manual switches) but it's generally still necessary to peek over and check which way the switch is oriented. As you can see, the tracks by the wharf are kind of hard to reach over the city I put in the foreground, which was a deliberate choice to make the tracks feel really cramped and claustrophobic.

 

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Posted by markie97 on Monday, November 30, 2020 5:43 PM

I did something similar to RR_Mel except since I used Peco code 83 with the centering spring I was able to do it with momentary contact to the servo. I used the SG90 from China via ebay(about $2). My benchwork is 1" thick and I used .032 piano wire. At 2" thick you may need something slightly heavier. Stuck it to bottom of benchwork with the heavy duty two sided tape(red in color). Used a 9V power supply. See the short video linked below. By the way the servo does not turn 360 degrees so you may want to plan where you position the actuator arm.

https://www.youtube.com/watch?v=Tyxa3nqnbhY

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