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Recommendations for a rotary tool?

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Posted by maxman on Tuesday, March 26, 2019 12:06 PM

RR_Mel

This is my Dremel 4486 Keyless Chuck with and without a #80 bit.  It isn’t loose either easily tight enough that it would easily drill holes if you have the guts to attempt it at the high RPM of the Dremel.
 
I have drilled a couple of #78 holes in 1/16” styrene using my Dremel in my Dremel Drill Press and really lucked out, didn’t break a bit.
 
 
 
That gap at the center of the jaws is smaller than a #80 bit.
 

Well, I obviously can't argue with photographic evidence (like some can).  I was only going by what the Dremel information said, which was 1/32 inch.  Maybe there is some tolerance in the numbers so that purchasers can't complain if it won't tighten on a #80.  Only way for me to find out is to get one and try it out.

 

And I wasn't intending to use it in a high speed Dremel.  I was going to try it in a Dremel with Variac speed control.

If I get one of the chucks I'll report back if it actually closes down to #80.

Thanks

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Posted by RR_Mel on Tuesday, March 26, 2019 11:58 AM

My drill press is fairly new, about 4 years old.  I’m quite impressed with how well it works.  I dinked around and made an adapter to hold my Craftsman 4 volt drill and it works real good drilling itty bitty holes at 200 RPM.
 
 
Mel
 
 
My Model Railroad   
 
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I'm beginning to realize that aging is not for wimps.
 
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Posted by BATMAN on Tuesday, March 26, 2019 10:24 AM

RR_Mel
I have drilled a couple of #78 holes in 1/16” styrene using my Dremel in my Dremel Drill Press and really lucked out, didn’t break a bit.

I got my Dremel drill press around 1970 when I was building R/C planes. I could use the smallest drill bits and not break them in the drill press, I had no such luck holding the thing freehand. It was a good investment.

Image result for 1970 Dremel drill press

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

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Posted by RR_Mel on Tuesday, March 26, 2019 10:04 AM

maxman

 

 
RR_Mel
I just checked mine, it grips an #80 easily

 

If you say so.  Not sure how it does, however.  #80 is 0.0135 dia.  Information for the chuck says it will work down to 1/32 inch, which is 0.031 dia.

 

This is my Dremel 4486 Keyless Chuck with and without a #80 bit.  It isn’t loose either easily tight enough that it would easily drill holes if you have the guts to attempt it at the high RPM of the Dremel.
 
I have drilled a couple of #78 holes in 1/16” styrene using my Dremel in my Dremel Drill Press and really lucked out, didn’t break a bit.
 
 
 
That gap at the center of the jaws is smaller than a #80 bit.
 
 
Mel
 
 
My Model Railroad   
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.
 
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Posted by FRRYKid on Monday, March 25, 2019 11:35 PM

I will add to the Dremel recommendations. I have a very old two speed 285 that I bought when I was in high school when a local shop was bought out and they decided to clean out the backroom. (THe price I paid for it was so low that I won't mention it.) I also recently purchased a cordless one as well. (I should have purchased the slightly more powerful one butI solved the problem by buying another battery.) To the grumble about discs shattering, I have started putting two of the thinner discs together and that seems to solve that problem. As to the non-straight cuts. I usually set the track on top of where it needs to go, cut it, and then use the disc to grind the track to 90 degrees.

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Posted by BigDaddy on Monday, March 25, 2019 4:56 PM

IF a dremel chuck is concentric enough to hold a #80 drill with no run out, so that it could start and drill a hole, where you really wanted it, I really doubt that very many of us have the hand eye coordination to do that.   Don't forget the lever effect of holding the Dremel far from the bit.

I gave up on cheapo pin vises because the drill was either off center, or I needed a box wrench and a pair of pliers to adequately tighten the collet so it wouldn't slip.  Even then, it was an iffy thing.

  I bought a #1 and #3 Starrett off Ebay and it was money well spent.  I can tighten the collet with my fingers and it holds.

Henry

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Posted by maxman on Monday, March 25, 2019 4:44 PM

RR_Mel
I just checked mine, it grips an #80 easily

If you say so.  Not sure how it does, however.  #80 is 0.0135 dia.  Information for the chuck says it will work down to 1/32 inch, which is 0.031 dia.

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Posted by mbinsewi on Monday, March 25, 2019 3:30 PM

I have a mini chuck that fits in a cordless screw driver, it will close tight on a #80 bit.

I still use that size with a hand pin vise.  I break them fast enough, I don't need any power behind it.  It is a nice pin vise, with the ball that rest in the palm of your hand, very comfortable to use, and I have very little of the bit sticking out, seems to help.

But I digress.. off topic.  Not that I don't think it's been well covered already.

Mike.

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Posted by RR_Mel on Monday, March 25, 2019 3:25 PM

I just checked mine, it grips an #80 easily but I’d never try one at the Dremel speeds.  The smallest I’ve used is a #78 and that was scary.  I use my 200 RPM Craftsman 4 volt drill for most holes under 60.  I have a ¼” hex drive mini chuck that works very good in my battery powered tools, it looks like it really goes down to 0, even magnified I can’t see the hole with the jaws closed.
 
 
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Posted by maxman on Monday, March 25, 2019 2:30 PM

RR_Mel
anyone that doesn’t have a Dremel Chuck is really missing a good thing.

I wish it went down to zero so that I could use a #80 bit.

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Posted by RR_Mel on Monday, March 25, 2019 1:42 PM

Renegade1c

 

 

 

I use a product called Rubi Slitters. they can be found here. 

 https://www.dedeco.com/product/800/RUBI-SLITTERSbr-1-12-X-032-Br-100BX/5174/

They will cut through just about anything. They are also thinner than the dremel disks at .032" wide and they are 1-1/2" inches in diameter so making cuts in rail are perpendicular to the rail. 

They are not the cheapest but they work well. They will shatter if you flex them just like the dremel ones.

And as mentioned always wear the proper PPE when using Rotary tools. Its only a matter of time before something shoots off of it.  Safety glasses are a must. 

Anyway back to topic. I have 3 dremels, one is 25 years old and I had to replace a Shaft connector insided that rotted out, my bench top one is actually a DC model and has large power brick that controls the speed and I have a newer i use in my travel tool box. One thing I have also found super handy and it has already been mentioned is the 3-jaw chuck. They are worth every penny. No wrench to lose, no collets to deal with and can accept many different drill bits. 

 

Thanks for the link to the Rubi Slitters, I’m going to give them a try for sure.  The 1½” disk looks pretty good.  And I totally agree about the Keyless Chuck, anyone that doesn’t have a Dremel Chuck is really missing a good thing.
 
 
 
Mel
 
 
My Model Railroad   
 
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I'm beginning to realize that aging is not for wimps.
 
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Posted by mbinsewi on Monday, March 25, 2019 12:16 PM

It's turning into a "what is the best DCC system" thread, or DC vs DCC.

Normal.

Mike.

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Posted by Renegade1c on Monday, March 25, 2019 12:14 PM

ricktrains4824

I would stick with the Dremel branded cut-off disks. They are a bit pricier than the knock-offs, but they are worth it.

I've only ever shattered one cut-off disk from them, and that time I had slightly twisted it while cutting, so it was my fault. The knock-offs I have shattered many of, for seemingly zero reason at all. (Including one knock-off that shattered even before cutting anything! It was just spinning on the tool and blew apart before I even did anything with it.)

 

I disagree. I have nothing but issues with dremel brand cut-off wheels. They wear out way too quickly (diameter gets smaller and smaller). They are too small to start with.  

I use a product called Rubi Slitters. they can be found here. 

 https://www.dedeco.com/product/800/RUBI-SLITTERSbr-1-12-X-032-Br-100BX/5174/

They will cut through just about anything. They are also thinner than the dremel disks at .032" wide and they are 1-1/2" inches in diameter so making cuts in rail are perpendicular to the rail. 

They are not the cheapest but they work well. They will shatter if you flex them just like the dremel ones.

And as mentioned always wear the proper PPE when using Rotary tools. Its only a matter of time before something shoots off of it.  Safety glasses are a must. 

Anyway back to topic. I have 3 dremels, one is 25 years old and I had to replace a Shaft connector insided that rotted out, my bench top one is actually a DC model and has large power brick that controls the speed and I have a newer i use in my travel tool box. One thing I have also found super handy and it has already been mentioned is the 3-jaw chuck. They are worth every penny. No wrench to lose, no collets to deal with and can accept many different drill bits. 

I had two knock-offs at one point and they both died and ended up in the circular file. 


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http://www.coloradofrontrangerr.com/

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Posted by riogrande5761 on Monday, March 25, 2019 12:06 PM

steemtrayn
 

I, too, had a Craftsman drill with a dead battery. When I bought a new battery, got home and found thay changed the design slightly, but just enough that it would not fit the tool or the charger. Later, I decided to go with Porter Cable and bought an 18 volt set. Now they're selling 20 volt tools that are not compatible with what I have. I have a Ryobi wall mounted vacuum with a charger and they say that they will never change their system of battery attachment, so I think I'll stick with them.

SteamTrain,

 

I have a Craftsman drill I bought back in the early 1990's and was using it right up until last year, AND with one of the original batteries too!

I did find if you put the battery model number in searches, I've found what is supposedly equivelents and eventually I plan to buy one as it will be handy to have two cordless drills on hand for layout building 

As for 18V and 20V, seems the companies keep changing to get us to buy the newest model?  Battery merry go round.

Rio Grande.  The Action Road  - Focus 1977-1983

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Posted by riogrande5761 on Monday, March 25, 2019 12:02 PM

IDRick
I have found that I must ask questions on a MR forum to get reviews/opinions from MR'ers.  Just my experience...  Yours likely differs.

I don't know about differing, but I do noticed you get such a variety of answers it often seems there is often no clear winner.  I find that often the case here although it doesn't mean you can't gleen a little useful information now and then.

The one thing that stood out in this topic, which stands out from the "I've had good luck with this brand or that brand" is MikeFF who recommended finding older Dremel models.  As I mentioned there does seem to have been a trend over the past 10-15 years where many items are now being manufactured in China with cheap materials and they don't seem to last as well as those made before that trend.

Naturally it depends.  For battery powered items, battery technology has come a long way so those items may be better from newest models, but corded power tools ...  well, food for thought.

Rio Grande.  The Action Road  - Focus 1977-1983

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Posted by steemtrayn on Monday, March 25, 2019 11:46 AM

Mark B

I had a Sears Craftsman rechargeable drill. The battery died and would not take a charge. Took it back to Sears(before they closed our local store) and they weaseled out of their guarantee by saying  they only warranted hand tools such as wrenches, hammers etc. Anything that was electrical was not covered. This was on a drill that was about 3 years old. I vowed never to buy anything that said Craftsman on it again. I have a 30 year old corded Dremel and a cordless 5 year old Dremel. Both continue to give excellent service. Dremel is the only way to go.

My 2 cents worth. SHC-RIP

Mark B.

 

I, too, had a Craftsman drill with a dead battery. When I bought a new battery, got home and found thay changed the design slightly, but just enough that it would not fit the tool or the charger. Later, I decided to go with Porter Cable and bought an 18 volt set. Now they're selling 20 volt tools that are not compatible with what I have. I have a Ryobi wall mounted vacuum with a charger and they say that they will never change their system of battery attachment, so I think I'll stick with them.

Back to the main subject...If your looking for a low-priced rotary tool, Harbor Freight has one for about 20 bucks.Hmm

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Posted by RR_Mel on Monday, March 25, 2019 10:58 AM

Also buy the Dremel 4486 keyless chuck, having to constantly change collets drove me crazy.  With the chuck you can use any size standard drill bit.
  
 
Mel
 
 
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Posted by IDRick on Monday, March 25, 2019 10:54 AM

riogrande5761

I wonder how useful it is to ask in a forum as user experience is going to be pretty random and probably not that useful, just like the airbrush topic where there is a variety of them and everyone is happy.  It might be more useful to read product reviews on the web that ask in a forum?

 

 
As the OP, I thought I received significant and valuable feedback by posting this question in the forum.  I greatly appreciate the veterans that share their experiences and expertise with novices like me.  YMMV of course.  I spend lots of time researching purchases and reading reviews where available.  However, I have found that I must ask questions on a MR forum to get reviews/opinions from MR'ers.  Just my experience...  Yours likely differs.
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Posted by riogrande5761 on Monday, March 25, 2019 7:33 AM

MikeFF
 

Suggest that you look on auction site for an older Dremel.  My 280 lasted for 50 years and that is what I did to replace it.  Also get the the speed control.  I very rarely use these at high speed and the control get it down to reasonable.

Mikes may be the best advise here.  I like being able to vary the speed and the higher speeds can be useful as it's the strength of these tools vs. brute force.

 

ricktrains4824
I would stick with the Dremel branded cut-off disks. They are a bit pricier than the knock-offs, but they are worth it.

I've only ever shattered one cut-off disk from them, and that time I had slightly twisted it while cutting, so it was my fault.

I've used cut-off disks a lot over the past 30 years and always Dremel brand, and can't see I've had the same experience.  I've shattered many over that time and of course have learned how to minimize the chance of shattering over time but only one?  You've got the mad cut-off wheel skills!

Therefore, I do also recommend strongly proper PPE, in both hearing protection and impact resistant safety glasses. (Should go without saying, but sometimes we just don't think of these things when doing hobby stuff... I know I have failed to think of it before!)

I don't think there is hardly a post about power tools where there is the obligatory reminder for all the dafty's out there!

Word of advice on the Lowe's editions of the Craftsman line - Their line of Craftsman tools is exclusive to them, and on the power tools, the only ones who have replacement batteries for the Lowe's exclusive edition is Lowe's... So don't try to mix them with the ones you can get at Ace Hardware stores, or Sears/Sears Hometown/Sears Outlet stores. They will not fit each other. (I did try this at my former employer. This is the only reason I know this is indeed true.)

I can't tell you how many charity shops have battery power tools in them; cordless drills seem to have evolved a bit better in recent years but so many other cordless tools end up being useless due to battery issues; I've stuck with my trusty corded Demels and have that's probably why I'm still using the 40 year old one.  If it were battery powered, it's been tossed a long time ago.  I find for Demels, having a cord isn't terribly inconvenient.  Drills are another story.

And, as the Lowe's line is exclusive, they currently do not warranty older Craftsman tools purchased elsewhere, which is their rightful choice to make. (They will warranty their exclusive line, as that is mandated by B&D. However, the B&D warranty for Craftsman line on hand tools now says that you must return it "to the retailer of original purchase" for the warranty to be honored. Power tools have always required original receipt to verify warranty coverage.) 

And, Craftsman, nor any other tool brand, has never had a lifetime warranty on any power tool. They are, on average, 1 year, with most brands having only 1 year or less (sometimes none) on batteries. (DeWalt does 1-3 years, 1 year or less [several only 90 days] on batteries.) 

For the Milwaukee warranty, you must send the battery in to Milwaukee for them to test, and they decide if they will cover it, or if it was not a manufacturing issue and you must then purchase a new replacement battery pack. Even the Milwaukee power tool itself is limited in warranty coverage, so it's not just a certain retailer issue.

I bought a Dewalt cordless drill which came with 2 batteries.  One of them went bad pretty quickly and I called them actually probably more than 6 months after purchase; they sent me a replacement battery with no fuss.  Thanks for the heads up on Milwaukee - may be a reason to avoid them if they are that much hassle to get a replacement.

Harbor Frieght has some nice tools, for the price, but you do need to know the tools do have limitations, much like any other. (And, their one power tool line is just a different color DeWalt.... Even the battery packs fit each others tools!)

Interesting.

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Posted by riogrande5761 on Monday, March 25, 2019 7:20 AM

hon30critter
 
bearman
Dremel...period.  As for Craftsman, I believe the quality has fallen since Sears sold the brand 

If I was buying one new today, I would likely be following Bear's advice. My Craftsman is probably 35 years old.

Dave

 

I have a Dremel variable speed moto tool that is about 40 years old and still going.


That said, my impression is that the durability of moto tools made recently isn't as good as back when my 40 y-o Dremel was made.  I also have a Dremel made around 15 or so years ago and it stopped spinning after a few months use.  It's achilles heal is a plastic part that connects the motor shaft to the collet drive shaft.  You can order replacement plastic connector part but I suspect those will fail over time - I ordered 3 anticiapating this.  Basic concept here is most tools are made in China and are probably not the same as those made many moons ago.

I wonder how useful it is to ask in a forum as user experience is going to be pretty random and probably not that useful, just like the airbrush topic where there is a variety of them and everyone is happy.  It might be more useful to read product reviews on the web that ask in a forum?

Rio Grande.  The Action Road  - Focus 1977-1983

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Posted by ricktrains4824 on Sunday, March 24, 2019 10:58 PM

I would stick with the Dremel branded cut-off disks. They are a bit pricier than the knock-offs, but they are worth it.

I've only ever shattered one cut-off disk from them, and that time I had slightly twisted it while cutting, so it was my fault. The knock-offs I have shattered many of, for seemingly zero reason at all. (Including one knock-off that shattered even before cutting anything! It was just spinning on the tool and blew apart before I even did anything with it.)

Therefore, I do also recommend strongly proper PPE, in both hearing protection and impact resistant safety glasses. (Should go without saying, but sometimes we just don't think of these things when doing hobby stuff... I know I have failed to think of it before!)

Word of advice on the Lowe's editions of the Craftsman line - Their line of Craftsman tools is exclusive to them, and on the power tools, the only ones who have replacement batteries for the Lowe's exclusive edition is Lowe's... So don't try to mix them with the ones you can get at Ace Hardware stores, or Sears/Sears Hometown/Sears Outlet stores. They will not fit each other. (I did try this at my former employer. This is the only reason I know this is indeed true.)

And, as the Lowe's line is exclusive, they currently do not warranty older Craftsman tools purchased elsewhere, which is their rightful choice to make. (They will warranty their exclusive line, as that is mandated by B&D. However, the B&D warranty for Craftsman line on hand tools now says that you must return it "to the retailer of original purchase" for the warranty to be honored. Power tools have always required original receipt to verify warranty coverage.) 

And, Craftsman, nor any other tool brand, has never had a lifetime warranty on any power tool. They are, on average, 1 year, with most brands having only 1 year or less (sometimes none) on batteries. (DeWalt does 1-3 years, 1 year or less [several only 90 days] on batteries.) 

My new employer sells Milwaukee and SK tools. (Among others.) Power tools have a limited warranty, with Milwaukee Batteries warrantied only against manufacturer defects in workmanship for 1-3 years, depending on the battery. If the battery wore out, you must purchase a new one. For the Milwaukee warranty, you must send the battery in to Milwaukee for them to test, and they decide if they will cover it, or if it was not a manufacturing issue and you must then purchase a new replacement battery pack. Even the Milwaukee power tool itself is limited in warranty coverage, so it's not just a certain retailer issue. 

Harbor Frieght has some nice tools, for the price, but you do need to know the tools do have limitations, much like any other. (And, their one power tool line is just a different color DeWalt.... Even the battery packs fit each others tools!)

Ricky W.

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Posted by mbinsewi on Sunday, March 24, 2019 7:26 PM

As you said, there are so many.  I'd stick with the Dremel brand, mainly because I'm not sure what else is out there from other manufactuers.

But I don't use other brands, so I stick with Dremel, which makes the collet/shaft size work, not sure what other manufactuers use for shaft sizes.

Using a Dremel bit, means I have the correct collet.  No looking for odd sizes.

Pick one or two that you'll think you'll use the most, and start from there, and don't ask me which ones I use the most, as it varies with what I'm doing.  Probably cutt-off wheels are some where in the top choices, and then ginding bits.

You'll figure it out.

Mike.

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Posted by rrebell on Sunday, March 24, 2019 7:19 PM

bearman

 

 
Autonerd

I can advise you NOT to buy the cheap little one that Harbor Freight sells.  

 

 

I buy very little from Harbor Freight, especially the knock offs.

 

I love harbor freight, I find most of the time people have problems, they have no clue how to use the tool or its limitations. My cheap dremel knock off from Harbor freight works great, only bought it because I didn't want to rumage through crates after the move, so for $10 I had a temporay.

 

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Posted by IDRick on Sunday, March 24, 2019 7:05 PM

Interesting comments and helpful advice!  After doing some searching, I'm leaning toward purchasing a cordless Dremel 8220 1/28 ($79), a rotary flex shaft ($20) and some diamond cutting wheels.  There's many different diamond cutting wheels, can anyone give me a specific recommendation?  Thanks

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Posted by MikeFF on Sunday, March 24, 2019 6:01 PM

 

Suggest that you look on auction site for an older Dremel.  My 280 lasted for 50 years and that is what I did to replace it.  Also get the the speed control.  I very rarely use these at high speed and the control get it down to reasonable.

Mike

 

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Posted by BATMAN on Sunday, March 24, 2019 5:46 PM

I have some Dremels and bought the drill press in 1970. They run great still. I have a Kawasaki that is crap. We have some of these around the house for doing dog toenails. I think they are Dremels as the case is the same. We wait for the 70% off sales.

https://www.canadiantire.ca/en/pdp/mastercraft-1-4a-rotary-tool-with-accessory-kit-250-pc-0544892p.html#srp 

 

Brent

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Posted by dstarr on Sunday, March 24, 2019 4:21 PM

I received a Dremel kit as a Christmas gift from my father back in 6th grade.  That was 60 years ago.  It still works fine, and I use it frequently. 

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Posted by jjdamnit on Sunday, March 24, 2019 2:04 PM

Hello All,

I have had good luck with the Harbor Freight & Tool multi-speed rotary tool (Chicago Electric #68696)

This tool fits the Dremel Work Station.

I added the MicroMark Quick Jaw Vise to securely hold items I am working on with the Work Station.

To cut track I use a Xuron track cutters or a small miter box and saw.

My pike is based on a coal branch loop that uses vintage Tyco Operating Hopper Cars.

These cars have a metal frame and originally came with Hook and Horn (XF2) couplers. 

I have been upgrading my fleet of vintage cars to Kadee couplers. This requires the drilling of the frame to tap them for 2/56 screws.

To date I have upgraded over 30 of these vintage cars with the above setup.

I don't use the rotary tool for long periods of time, subjecting it to a lot of wear and tear.

For my purposes this tool has sufficed for my limited use.

Hope this helps.

 

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

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Posted by Lone Wolf and Santa Fe on Sunday, March 24, 2019 12:53 PM

    I have the Dremel model 200. I just used it yesterday. It works fine but I’ve only used it on plastic or acrylic so far. I also have the cordless Dremel Minimite 750. It doesn’t have a lot of power but it works ok for drilling very small holes in plastic locomotives.
    Lowes is now the place to buy Craftsmen tools. I've only had two Craftsmen tools ever break. One was a hacksaw which I used every day at work doing construction. They replaced it no problem back in the 1980s. The other is a rachet wrench which I've had since the 1980s which recently started to fail but I've been to lazy to return since I have others.

Modeling a fictional version of California set in the 1990s Lone Wolf and Santa Fe Railroad

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