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Wrapping Metal Axles for Electric Lighting

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  • Member since
    January 2008
  • From: Tampa, Florida
  • 1,481 posts
Wrapping Metal Axles for Electric Lighting
Posted by cedarwoodron on Wednesday, January 2, 2019 12:43 PM

Help! Years ago I wrapped solid 24 gauge wire around the metal axles of Intermountain semi-insulated wheels and by connecting the trucks (one insulated to the left and the other to the right) to a resistor+small LED managed to get a nice small lighting effect in a standard HO caboose. I looked thru all my saved and downloaded project notes and info- I just can't find an image of my own work anymore and the caboose is buried somewhere on my stored rolling stock.

Does anyone have an image or two of this electrical wire wrap of the metal wheel axle method I could use to refresh my poor memory? Note- I did not use a bridge rectifier in the simple circuit for constant lighting.

Cedarwoodron

  • Member since
    February 2004
  • From: Elyria, OH
  • 2,586 posts
Posted by BRVRR on Wednesday, January 2, 2019 12:53 PM

Ron,

I use the wire wrapping method on several types of cars. Here is an image from one of my caboose projects.

Here is a link to a short description of how it was done and an image where I used Kadee coupler springs. Just scroll down to the NYC cabooses.

http://www.brvrr.com/How'd%20You%20Do%20That.html

 

Tags: BRVRR , NYC

Remember its your railroad

Allan

  Track to the BRVRR Website:  http://www.brvrr.com/

  • Member since
    January 2004
  • From: Canada, eh?
  • 13,375 posts
Posted by doctorwayne on Wednesday, January 2, 2019 12:59 PM

I've heard of wrapping solder around the axles of rolling stock to add weight, and wrapping bare wire around them should energise the wire...however, connecting the wire to anything not rotating with the wrapped wire is not likely to end well.

Fastening a stiff-ish wire to the plastic trucks so that it rubs on the axle(s), and running a flexible wire from each of the trucks to the lighting circuit should work, though.

Wayne

  • Member since
    January 2004
  • From: Canada, eh?
  • 13,375 posts
Posted by doctorwayne on Wednesday, January 2, 2019 1:20 PM

I must've been composing my reply while you were posting Allen.  Your link shows the method, which is definitely more reasonable than the wire tightly-wrapped-around-the-rotating-axle that I pictured in my head....apparently, there was lots of room for such a picture. Embarrassed

Wayne

  • Member since
    April 2003
  • From: Clinton, MO, US
  • 4,261 posts
Posted by Medina1128 on Thursday, January 3, 2019 9:23 AM

I've considered using .005 brass strips. Cut the strips to length and drill a hole to slip over the bolster loosely. Strips this thin shouldn't affect coupler height. 30 ga. wire soldered to the strips should be flexible enough to allow free side to side movement of the trucks. Just make sure that the insulated wheels are on opposite sides of the car. I haven't tried it yet, but I have quite a few passenger cars that I'd like to light.

  • Member since
    January 2006
  • From: Northeast OH
  • 2,268 posts
Posted by NeO6874 on Thursday, January 3, 2019 9:37 AM

Medina1128

I've considered using .005 brass strips. Cut the strips to length and drill a hole to slip over the bolster loosely. Strips this thin shouldn't affect coupler height. 30 ga. wire soldered to the strips should be flexible enough to allow free side to side movement of the trucks. Just make sure that the insulated wheels are on opposite sides of the car. I haven't tried it yet, but I have quite a few passenger cars that I'd like to light.

 

 

Kadee coupler springs are great for that Smile

-Dan

Builder of Bowser steam! Railimages Site

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