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Abutment Help Requested

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Abutment Help Requested
Posted by Track fiddler on Sunday, October 7, 2018 12:14 PM

Last week I made some Thin brick slabs out of oven bake clay. This week I am trying to cut them and put them together forming abutments. I am having a hard time visualizing what I want to do here. All I have is two rectangles so far.

If you guys wouldn't mind posting some pictures of your own abutments or other images you have, that would be great. Anything you wish to say about them that you think may help would also be very much appreciated. Thanks for your help in advanceWink

                      Track Fiddler

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Posted by doctorwayne on Sunday, October 7, 2018 1:16 PM

I cast my "concrete" piers and abutments in Durabond 90 patching plaster.  The wing walls on the abutment are separate, glued-on, castings...

...and a closer view, with the bridge removed (this area will eventually be covered in trees and undergrowth)...

...and same for the one on the higher, unoccupied bridge in the background...

...and a closer look...

This one was done with .060" sheet styrene...

...as was the one at the other end of the same bridge....

Everything in the way of abutments or retaining walls here is also .060" sheet styrene...

This barely-visible one (apparently shot during the dry season) is Durabond, but both it and the one at the other end of the bridge aren't visible at all from normal viewing places...

For your situation, there doesn't appear to be room for a wing-wall to the left, so a retaining wall of some sort will be necessary if that area will be visible from the other side - I'd suggest .060" sheet styrene, with reinforcement pilasters, as shown in my photo, above, of the wye.

Depending on what you've got planned for the area to the right, a wing wall holding back a sloped hillside would work, or, if you need the area for more track or road, or structures, perhaps more retaining wall. 

Like some music often needs "more cowbell", our cramped-for-space layouts often need "more retaining walls".

Wayne

 

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Posted by 7j43k on Sunday, October 7, 2018 2:35 PM

Track fiddler

 

Bridge abutments do two things:  they hold up the bridge (much like the intermediate piers), and they hold back the soil.

 

The masonry in the above could arguably hold up the bridge, but it could not hold back the soil.  The pressure of the dirt behind it would blow it out.  However, it COULD be argued that it is a masonry-faced concrete form.  But it would be a rare railroad that would go to the added expense.

 

The reason concrete is so common is partly because it would form a monolithic "wall" in the above picture.  But even more important, a concrete structure can be built that ties that wall back into the "hillside".

A typical design for an abutment (leaving out the wing walls for now) is a vertical load bearing wall,  a horizontal "floor", and one or more tie-back walls that physically connect the wall with the floor.  The weight of the dirt holds down the floor.  Because the wall is tied to the floor, the wall cannot be tipped by the force of the dirt behind it.  Here's an illustrative picture:

 

 

Note that the bridge goes to the left, and the dirt to the right.  You can see the tie-backs in the plan view.

Sometimes the tie-backs are replaced by wing-walls.  To be effective, they have to go "backwards" enough, though.  In the photo, a retaining wall on the left side would do a good job of that.  A CONCRETE retaining wall, because there will be a lot of force transmitted at the corner.  And stacked masonry won't handle it.

 

The wing walls:  To the extent that they parallel the face of the abutment, they will need their own tie-backs to a floor.  If they parallel the track, as a retaining wall will, the need for tie-backs for the main abutment wall will lessen.  But, don't forget, the retaining wall will need its own tie-backs.  Down to its own floor.

 

You will sometimes see abutments where the volume defined by the tie-backs is all concrete, making it look as if there are no tie-backs.  What is happening is that the dirt that would have been backfilled into that area is replaced by concrete.  The forms will be simpler and cheaper, at the cost of using more concrete.  

Because concrete is not very strong in tension, and there's a good bit of tension in the connections of the elements of an abutment, rebar is used extensively.

 

Ed

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Posted by Heartland Division CB&Q on Sunday, October 7, 2018 3:37 PM

TF ..... In model railroading, we sometimes need to fit things together when we do not have a enough space. I think you ar doing a great job of fitting your bridge abutmnt where you have a tight location. 

Wayne.... Your bridges, abutments, and piers look great. 

Below is an abutment and retaining wall made of casted plaster which I fit into a space too small for it. 

Next is a "concrete" abutment and pier which I made of 1/4" plywood. 

 

 

GARRY

HEARTLAND DIVISION, CB&Q RR

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Posted by SeeYou190 on Sunday, October 7, 2018 5:18 PM

Fiddler,

.

My only comment is that the bridge should sit on top of the pier. There should also be a "shoe" beneath the bridge and on top the pier.

.

The shoes on oppsite ends of the bridge should be different designs, but since you can rarely photograph both ends of a bridge at the same time I don't bother.

.

-Kevin

.

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Posted by dragonriversteel on Sunday, October 7, 2018 8:41 PM

You could use RTV rubber to make a master of the clay bake you already have. That would give you multiple polyurethane resin castings to use as you wish. Resin castings are great for things like this. 

Easier that clay baking many others.

Just a thought.

 

Patrick

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Posted by hon30critter on Sunday, October 7, 2018 9:17 PM

Ed:

Thanks for the detailed information on abutments. Very interesting.

Dave

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Posted by Little Timmy on Sunday, October 7, 2018 9:48 PM

Track Fiddler, I think your abutmant's look fine. Now all you need are Wing wall's

 

Slightly off topic....

doctorwayne
Like some music often needs "more cowbell", our cramped-for-space layouts often need "more retaining walls".

I will never laugh as hard as I did, when Christopher Walken said that on Saturday Night Live !

Rust...... It's a good thing !

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Posted by doctorwayne on Sunday, October 7, 2018 11:46 PM

Little Timmy
...Slightly off topic.... doctorwayne Like some music often needs "more cowbell", our cramped-for-space layouts often need "more retaining walls". I will never laugh as hard as I did, when Christopher Walken said that on Saturday Night Live !

Yup, that was the inspiration for my remark, and it still makes me smile.

Wayne

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Posted by Track fiddler on Monday, October 8, 2018 8:33 AM

Thanks for all the help guys. A lot of good information here that really did help. I don't know why I could not visualize it but all the sudden I think I got it.

There is some nice custom looking work here. Your abutments look nice. I was working on it last night and this morning I think they look okay. I put the cowbell on the top of the side wingsLaugh

 I thought of a question after another look at things.  Should I have came out level a little bit on the side wings before I angled down or is it prototypical either way?  Thanks

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Posted by Track fiddler on Monday, October 8, 2018 10:00 AM

doctorwayne your molded piers and abutments look great. I would be very interested in seeing the molds you make.

Garry nice job. That was a good solution for a tight spot.

Ed you certainly handled the scientific end of things, interesting stuff, thanks.

Patrick that's a great idea, this clay bake stuff takes too long. I have Woodland scenic's rubber mold product. I am not familiar with this urethane product, can you tell me what I'm looking for and where I get it.          Thanks all

 

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Posted by 7j43k on Monday, October 8, 2018 10:45 AM

Track fiddler

 I thought of a question after another look at things.  Should I have came out level a little bit on the side wings before I angled down or is it prototypical either way? 

 

 

Note that the weight of the bridge is supported by the "wall" of the abutment.  But there's a kupla feet of dirt and ballast above the top of that wall.  To keep that off of the top of the wall (why?--just because?), they build a little mini-wall kind of behind the main wall.

I brought that up because the top of the wing walls are also there to retain the top of the dirt behind them.  There's no reason to go higher.  And you can't go lower.  

So, to answer your question:  The top of the wing walls should be at the height where the dirt behind them naturally falls--the "slope".

 

Ed

 

I mentioned the short wall behind the main wall because sometimes people forget them because they're kind of hard to see, what with a big old bridge obstructing the view.

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Posted by dknelson on Monday, October 8, 2018 11:18 AM

There are reasonably priced bridge shoe castings in metal from Durango Press and Micro Engineering, and both are very nice; Walthers just released a set in plastic which I have yet to inspect.  Greenway offers a gorgeous bag of bridge shoe castings in brass.  By the way Greenway is about to do its annual winter shut down so visit the site pronto if you've been holding back on getting their unique stuff that nobody else seems to offer.   Like a basic brass boiler for a 4-8-4 !

The idea with bridge shoes is that one end of a bridge is firmly attached to the abutment via bridge shoes; the other end can move with expansion and contraction and the bridge shoes either have two sliding plates of steel, or rollers.  

Dave Nelson

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Posted by riogrande5761 on Monday, October 8, 2018 11:22 AM

A lot of the commercial abutments appear to be brick type but for western seems concrete is often more common.  My plans are to go with concrete.  If I can't find any the right shape size I'll form them out of Evergreen sheet plastic.

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Posted by rrebell on Monday, October 8, 2018 11:28 AM

NOTE: Not all bridges use or used bridge shoes.

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Posted by BATMAN on Monday, October 8, 2018 12:48 PM

I'll add my creation to the Pile. The pier on the right is made out of pink foam while watching hockey. I used a styrene I-Beam to cut the stone.Laugh I then rubbed tile grout all over for the mortar look.

  

  

 

Brent

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Posted by doctorwayne on Monday, October 8, 2018 1:44 PM

Thanks to all for your kind comments.

Track fiddler
doctorwayne your molded piers and abutments look great. I would be very interested in seeing the molds you make.

Fiddler, I had to look-up the thread in Big Blue, and discovered that it, like all of my threads there with attached photos, the recent site "update" had reversed the order of the pictures, so they didn't match at all to the captions.

I've just now corrected that situation, and you can view the photos HERE.

Wayne

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Posted by Track fiddler on Monday, October 8, 2018 4:30 PM

Wayne that is quite the ingenuity on your molds. Very coolYes.

Brent looks great. I've made some things out of foam too

These tunnel portals were made out of half inch foam and separate foam rims put on after imprinting with a ballpoint pen. I never thought of your I beam styrene idea though, great idea. I will be using that one, thanksBig Smile

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Posted by doctorwayne on Tuesday, October 9, 2018 12:52 AM

Track fiddler
...These tunnel portals were made out of half inch foam and separate foam rims put on after imprinting with a ballpoint pen....

Not bad...not bad at all!  I would never have guessed them to be foam.

Wayne

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Posted by BATMAN on Tuesday, October 9, 2018 4:44 PM

TF, those portals look really good.

Brent

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Posted by Track fiddler on Tuesday, October 9, 2018 5:32 PM

Wayne a complement of not bad from you, is definitely goodWink.... Thanks.  Brent, Thanks for the compliment as well.

I always enjoy seeing other people's work here. That's what makes this Railroad Forum fun.

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