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Walthers 90 foot turntable kit - 2nd Update - Looking for pictures of finished TT scenes. Also more details about the modifications.

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Posted by selector on Friday, October 21, 2016 2:03 PM

Here is my version of the built-up indexed model from 2006. I figured that with a plugged drain and after some heavy rain, some oily water would accumulate at the bottom of the pit.

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Posted by jecorbett on Friday, October 21, 2016 2:45 PM

jrbernier

  The 'kit' turntable is also a problematic one.  The pit many times is warped, and the main bearing is plastic.

  I have the non-DCC 90' one and it is still working after 5 years.  Our club has a non-DCC 135' one, and the auto centering is shot - it can 'zero', but will not program tracks.  This one is 10 years old.  It works fine using the 'eyeball' alignment method

 

 

Ditto on the 90' kit. I motorized it and it worked OK for a while but now the motor won't turn. It didn't wear out from over use since it was on my branchline and only turns two locos per session.

I'm glad to hear about the problems with the DCC 90' TT. I was considering getting one to replace the kit built one. I think I'll just save my money  

My 130' prebuilt non-DCC TT works fine although I occassionally have to clean small pieces of debris out of the gear teeth. Programming the stops proved to be unreliable so I just line it up by eye.

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Posted by hon30critter on Friday, October 21, 2016 10:00 PM

selector:

Nice job on the TT. I think the oily water looks great. The various colours on the pit floor are well done too. I don't want to add tons of weeds and debris in the pit. I want it to look like it is reasonably well maintained.

Did you do the 'arch' (can't remember the proper term) or was it part of the kit?

Thanks for posting the photo.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by selector on Saturday, October 22, 2016 1:15 AM

Dave, the arch is part of the model.  This TT is the "built-up" version, the first sent out already assembled by Walthers with indexing.  It is not the "DCC" version recently released by them.  It has been a decade, but I seem to recall having to install the hand rails and perhaps the operator's shack.  The electrical arch is also an item to be installed by the owner.

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Posted by hon30critter on Saturday, October 22, 2016 1:30 AM

Thanks selector.

The arch that was supplied with my kit is a bit wimpy. I'm thinking about getting some Micro Engineering columns to build a heftier version just for looks. Micro Engineering apparently doesn't sell the columns seperately so I guess I'll have to use a bridge kit as a donor. I'm thinking of using an N scale kit so the arch doesn't look too heavy.

Dave

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Posted by rrebell on Saturday, October 22, 2016 11:00 AM

hon30critter

selector:

Nice job on the TT. I think the oily water looks great. The various colours on the pit floor are well done too. I don't want to add tons of weeds and debris in the pit. I want it to look like it is reasonably well maintained.

Did you do the 'arch' (can't remember the proper term) or was it part of the kit?

Thanks for posting the photo.

Dave

 

I was not implying not kept up, mine just looks like the type without a concrete bottom.

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Posted by hon30critter on Saturday, October 22, 2016 7:03 PM

rrebell:

rrebell
I was not implying not kept up, mine just looks like the type without a concrete bottom.

OK, now I understand what your reasoning was. Makes more sense.

Dave

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Posted by doctorwayne on Saturday, October 22, 2016 7:48 PM

Not much to see in this photo of my Walthers 90' turntable.  I've motorised it using the motor and gear train from an old VCR, but the turntable itself is too noisy (wheels, I suspect) and flops around too much to stay in position when a locomotive is moving on or off of it.  I think that a stronger spring against the driveshaft will fix that.

This is my sorta-scratchbuilt turntable, an 89'er due to limited space...

The pit was cut into the 3/4" plywood top of the layout, which was used here specifically for the installation of a turntable.  The pit walls are 1/8" Masonite, and the pit bottom is the cut-out piece from the 3/4" plywood.  I cut the concrete base for the ring rail from 1/4" plywood, and the ring rail itself was cut from a piece of Atlas code 83 flex track... 

The wheels, face-to-face metal wheels from an Athearn passenger car are mounted in plastic trucks from a freight car, and current for the table's track is via the ring rail and metal wipers, and a wiper on the turntable's shaft (from an old handmixer).
The table is a pine block, cut to size, with "steel" sides cut from a couple of Atlas through girder bridges off the "used" table of my LHS.  The track is Atlas code 83 flex - I cut the webs joining the ties, then, after spreading them out, added 10"x10" ties cut from basswood which I had on hand.  Using the plastic ties kept the rails in-gauge, while the longer wood ties allowed support for the walkway.  The deck is 3"x10" basswood (pretty-well using up almost all of my modelling wood - a good thing, since I prefer styrene nowadays).  The handrail uprights are from Athearn diesels, with bases made from styrene and brass tubing, while the handrail is .020" music wire.
I've not yet added an arch, as I first need to install an overhead steam line from a nearby power plant.  This will heat the locomotive shop and carshop, along with the sandhouse and coaling tower.  It will also provide steam for pipes under the turntable pit, which will obviate the need for labourers to shovel out the snow, which is generally quite heavy in the region modelled.  There are a couple of catchbasin gratings installed in the pit bottom, one of which is visible in the first photo.

Wayne

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Posted by gmpullman on Saturday, October 22, 2016 8:02 PM

hon30critter
Micro Engineering apparently doesn't sell the columns seperately so I guess I'll have to use a bridge kit as a donor.

What parts did you need, Dave? I have been kit-bashing quite a few M-E bridges, and some Central Valley ones, too. I can send you some girder parts I have left over. Many of the rivet plates from C-V and Tichy can be helpful for your arch, too. 

http://www.microengineering.com/products_br.htm

I have a Diamond Scale TT with a New York Railway Supply stepper motor indexing. I'm pretty happy with it. I only gave it a basic paint job and hope to get back to doing more details in the future. I want to letter a "WORK SAFELY" slogan on the bridge sometime soon...

I know they're grossly oversized but I wanted the lamp posts on the bridge, too (wired to the rail so they're lit when the DCC is on. The Diamond TT actually collects power for one rail through the arch and the other rail through the pit rails. This is nice because I can use all four brass pit wheels for pickup. I'll try to get a better photo soon. Diamond has a nice motor/gearbox casting at the bridge ends.

Regards, Ed

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Posted by hon30critter on Saturday, October 22, 2016 8:47 PM

Ed:

Thanks for the very generous offer. I'll send you a PM.

I like the lights on the bridge, and I plan on doing the same thing with scratch built lights. I assume I will have to include a rectifer in the circuit for the LEDs in order to run them off of track power.

The Walthers kit includes a bunch of decals but they are all in black. I doubt that I will use them.

Cheers!

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by hon30critter on Saturday, October 22, 2016 8:59 PM

I have the revamped bridge wheel assemblies roughly assembled to see if the new wheels lined up with the pit rail. I'm happy to say that they lined up perfectly! I have to raise the bridge truck assemblies just a tad so that they aren't lifting the bridge up. That should be fairly simple to do. Here are the modified trucks in rough form:

This is what the wheels supplied with the kit look like NoIck!:

I discovered that the bridge doesn't rotate freely through 360 degrees. I think I can solve that problem by sanding the ends of the bridge.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by gmpullman on Saturday, October 22, 2016 10:47 PM

hon30critter
This is what the wheels supplied with the kit look like

Ick!Thumbs Down

I agree! Walthers always seems to take shortcuts in their mechanical designs. I had to re-engineer the bascule bridge mechanics, their walking-beam oil pumps sound like a strangled cat and the concrete rotary-kiln needed much rework. Still, 'ya work with what 'ya got...

Here's some additional pics of my Diamond Scale 130 footer. I realize that I installed this "temporarily" back in 1997 so I'm ready to get back to "dialing-up" the details but we all may fall into that "now that it's running fine, I hate to mess with it" attitude. I'm guilty.

This shows the "arch" It actually carries current to one bridge rail. I never got around to making better wire connections to the "Slip-Ring" but, again, it works fine. I simply brush painted it and I see lots of bare metal. The near upright looks a little crooked but can be adjusted since it is on 1-72 brass screws to carry the power.

Operators cab. Someday, real glass will be installed Whistling

The motor and jack-shaft. Note the journal box on the pinion axle Yes. Note, too, the nasty insect webs. As often as I brush and vacuum them away, they come back hours later!

Back when I installed the klunky Walthers lamp posts, they were "as good as it gets". Now, with SMD LEDs there are better options. I didn't use a rectifier, simply a 1K (I think) resistor. Even powering LEDs you can run them off DCC track power without a rectifier, just the resistor. Experiment sometime with junk LEDs and find a value that works to your liking.

Recessed control panel. Since I have watched this thread I was prompted to visit the NYRS site and found that they will upgrade my control so that I can fine-tune the track alignment without re-programming the whole mess! I'll have to seriously look into that.

My turntable instructions.

And finally, a GTW Mike getting the spin-about. (Please don't kick me for not catching that cut-lever sticking up in the air! I always rag on photographers for not catching that in their photos and here I go and do it Embarrassed That poly-propylene coupler has to go, too!)

Regards, Ed

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Posted by hon30critter on Saturday, October 22, 2016 11:48 PM

Ed:

I just sent you a couple of PMs regarding your offer.

Thanks for the additional pictures! The visible drive system is really neat. I hadn't even thought about that sort of detail. All the Walthers kit gives you is two panels that supposedly cover the motor. They're going in the spare parts bin!

I learned, or rather, re-learned a simple lesson tonight. All the parts for the bridge trucks that I was testing were just sitting loose in place. That was fine until I turned the bridge over to look at something else. Yep, parts all over the floor! The lesson - when your are using gravity to hold things together, don't defy it! Fortunately I was able to find them all but bending over to pick them up was a bit painful. My back has been the pits for the last few days. Whine, whine, whine.....what I need is less whine and more wine!

Regards

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by hon30critter on Sunday, October 23, 2016 12:03 AM

Wayne:

Thanks for sharing your TT photos. Very creative construction methods!

I think I can solve the wobbly bridge problem if I can get the new bridge wheels at the right height so they will be in contact with the pit rail but not lifting the bridge up. That will require some repeated careful filing and test fitting but things are pretty close now. It looks like I only need to raise the bridge wheels buy about 1/16" to get everything to line up. If I can get it right, the bridge wheels will support the weight of the locomotive as it crosses on to the bridge.

Dave

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Posted by hon30critter on Thursday, October 27, 2016 8:48 PM

I managed to cobble together a semblance of a drive motor using some gears from a 35mm camera I recently took apart and a brake cylinder:

I have to do some filing and add the power cables.

The new wheels just touch the pit rail so the bridge shouldn't wobble.

Dave

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Posted by Anonymous on Friday, October 28, 2016 1:51 PM

 I don't know if these picuture files will help,  but here is my 130' Walters installed some two or three years back.  Never a problem.  No problems with installation either.  These are the units we all had to wait almost two years to arrive on backorder as the factory in China was low on production and fixing problems.

Unit runs beautifully.  I use the controller instead of programming cvs for TT track assignments.  This installation is much faster and far more foolproof than fiddling with cv on a throttle to use the TT.

 

Had left a bed of 2 in high density foam over 1/2" ply for the base.  For the longest time it simply resembled a big pink lake in the layout until the unit arrived.

 

Finally installed.

Used CN style bumpers.

Visiting valuable brass big loco.

Worth a small fortune for this full set of GN brass collected by a friend's father in the '60s

 

Who is more accurate....Brass loco or Walters round house.  The loco does not fit.

 

My programming/label chart for TT tracks.

Preferred operating config.

 

 

Laser was helpful in track alignment, shooting through TT deck to storage tracks.

In progress.

 

SSome screen shots from the install video available at

https://www.youtube.com/watch?v=P46EfnZsnas&index=11&list=PLKHAU0ooZbm15_bTsRrk5JHFwn1nFve2n

 

Later features installed are safety fencing, signage and single pole power line tofeed power to top of TT deck.

 

 

Our real 90 ft.TT at the West Coast Heritage Rail Park and Museum in Squamish, BC.  A former CN unit from back east.

 

 

 

 

 

 

 

 

 

 

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Posted by hon30critter on Friday, October 28, 2016 2:58 PM

Cisco Kid:

Thank you for sharing all of those photos and the video. I picked up lots of interesting details.

Did the turntable controller come with the turntable or was it purchased seperately?

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by Anonymous on Friday, October 28, 2016 5:58 PM

The controller came with it, along with all instructions and paper templates for construction/insertion and programming.  I had just one little piece out of place on the gearing of the TT motor when it arrived as I recall.....a cog that had bumped out of position, and it has been fine ever since.  Just once in a while a loose bit of my ground cover sand will sit on the ring gear in the pit, and just one little grain will stop the motion.  But as this cover is almost never loose, that has happened only once since installed.

I have even dumped a locomotive into the pit when the locos DC settings were left active and all is well.

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Posted by hon30critter on Sunday, October 30, 2016 1:42 AM

Tonight I did a test assembly of the bridge, pit and motor and the turntable turns almost perfectly. I say 'almost' because there was some very slight hesitation at one point. I think it was caused by some flash on the big gear because the bridge did not touch the pit at any point, other than the wheels of course, and they roll very smoothly. The most important part is that the bridge does not rock at all. I applied a fair amount of pressure but there was no deflection.Big Smile

The drive is noisy but I think once it is buried under the layout it should be fine. I'm sure the prototypes must have made some noise too.

I have given a lot of thought to indexing it but I think I will go with the simplest system possible. I think I have two choices actually. One is to use a center off momentary switch and the other is to use a rheostat with center off position. Jogging the bridge to get final alignment would seem to be easier with the switch, but I like the ability to start the bridge rotation slowly which the rheostat would provide. I hate jerky, toy like movement.

Any thoughts? Can anybody suggest a specific rheostat?

Dave

Edit:

I have to rant a bit. Sorry.

One of the screw sockets that is used to hold the lower bushing/motor assembly broke off when I was tightening the screw. Another one has split so that it required repair too. This is a device that by nature requires assembly/disassembly/reassembly to get things lined up properly. Why would the designers not make the screw sockets more substantial? It just doesn't make sense to me.AngryBang HeadGrumpy

Thanks for letting me get that off my chest!

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by hon30critter on Sunday, October 30, 2016 4:31 AM

I spent the better part of an hour adding bearing caps to the bridge bogies. I had a lot of trouble getting a square cut while removing them from the arch bar trucks until I finally smartened up and used my coping saw. Then two of them dissappeared into the ether when they popped out of my pliers. One looks a little rough but it will be fine once painted. Keep in mind that the bridge is upside down in the picture.

Whether or not anybody will ever see them under the deck remains to be determined.

Dave

By the way, regarding the motor housing screw sockets that I was ranting about, I surrounded them in epoxy so hopefully they will be a little more solid.

 

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by hon30critter on Monday, October 31, 2016 12:28 AM

I didn't like the unpainted colour of the pit so I primed it with automotive primer in anticipation of painting it with something a bit more grey. I actually kind of like the primer colour so I may stick with that as a base.

I also decided to scribe the normal stress relief seams in the concrete as well as add some cracks. I used a #11 blade to cut the lines and then used a chisel blade to remove the raised edges from the cut lines. I may have overdone it with the cracks but I can sand them down and fill them if it looks too busy. Otherwise I will just blame it on corrupt concrete suppliers! I will use a wash to bring out the lines in the concrete as well as adding some appropriate stains etc. I really like the idea of having a small pool of oily water in the bottom of the pit.

I also want to have a bit of vegetation growing in the cracks so I ordered a bunch of Woodland Scenics supplies today.

Here is the pit with the seams and cracks cut into the surface. Please tell me if you think it is overdone:

(Edit - after looking at the picture I do think that the cracks appear to be overdone but I'll add a bit more weathering to see if I can mute the effect somewhat. If not, out comes the sandpaper!).

Thanks,

Dave

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Posted by trainnut1250 on Tuesday, November 8, 2016 11:04 AM

Dave,

I think the weathering will mute the cracks. BTW: They look good. Here are a couple of shots of my scratchbuilt 70' turntable. Still haven't finsihed the ground cover, but it works well.

  

 

 

There is more info on the construction of this turntable on my website (see the link in my signature)

 

Guy

see stuff at: the Willoughby Line Site

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Posted by hon30critter on Tuesday, November 8, 2016 5:08 PM

Guy:

Thanks for the thumbs up on the concrete cracks. I have ordered some scenery materials to scenic it with including some self adhesive grass tufts. I'm hoping that I can cut the tufts into narrow strips so it will look like grass is growing out of the cracks in some places.

Right now I'm in the process of painting the ring rail and ties. What a tedious job!

I checked out your website. Nice job on the scratch built turntable! In fact, nice job on the whole layout!!

You have got me thinking about replacing the top of the bridge with real wood if I can't get the appearance I want with the plastic. Unfortunately I already have the rails glued to the bridge. I had to do that to check the bridge height after I changed the bridge wheels.

Regards,

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by trainnut1250 on Thursday, November 10, 2016 12:08 PM

Dave,

 

Thanks for the kind words on the layout. Send me a PM if you want the current updates.

On the wood deck: you can probably glue some scale 1X stock right over the plastic with no modifications. I have done this on flat cars and it looks great without raising the original surface height very much.

Here is the other scratchbuilt TT on the layout (yeah - the vertical alignment needs to be fixed):

 

 Have fun,

 

Guy

see stuff at: the Willoughby Line Site

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Posted by hon30critter on Thursday, November 10, 2016 4:05 PM

Guy

Nice job on the other turntable. I love the NBW castings.

trainnut1250
you can probably glue some scale 1X stock right over the plastic with no modifications.

I have some very thin mahogany which might work but it has two problems. One is that I'll have to see if I can split it half lengthwise because the strips are too wide to be reasonable in HO. The other is the naturally dark colour. I want a tone similar to your bridge boards so the mahogany would have to be painted anyhow. I'm also concerned that it would be hard to get the thin strips perfectly flat.

Before doing that however, I'm going to try some paint. I gave the bridge boards a coat of medium grey this morning and I think it is a good start. I will try to paint some individual 'boards' a slightly different colour. I'm going to make up a cardstock mask and use my airbrush.

Regards,

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by trainnut1250 on Thursday, November 10, 2016 4:41 PM

Dave,

I used scale 1" x 12"s (not sure width) basswood from Mt Albert. These were alcohol/shoe dyed to get the color you see. Eileen's tacky glue and some weights will keep things flat and snug while the glue dries.

The painting thing is a good idea as well. Check out Harold Huber's technique for making plastic look like wood here -

 http://www.pacificcoastairlinerr.com/weathered_plastic/

Love to see some pics when you get a chance.

 

Guy

see stuff at: the Willoughby Line Site

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Posted by georgev on Thursday, November 10, 2016 5:49 PM

I just finished a second Walther's 90' TT kit.  The first one I built about 10 years ago and it runs but stutters and jumps. 

I took more time with this one and it came out pretty good.  Here's what I learned:

 - The bogie wheels are not round.  It looked like the mold halves didn't quite line up. I filed the wheels into a better shape with a small file.  After assembling the bogies in their trucks, I ran the trucks at an angle on a sheet of 600 grit sandpaper.  This made the wheels turn but also scrubbed off the high spots.  I applaud the skills and patience of those who retrofitted metal wheels!

 - The big drive gear had some flash on it, particularly where it joined the sprue.

 - The benchwork support must be absolutely flat and the hole for the pit must not have any spots that make for a snug fit.  That causes the pit to warp slightly and causes binding. 

 - Take time to test things.  You can put the deck in the pit, attach the lower housing, and spin the turntable with your finger to see if there's any binding.   That's how I found an area in the pit opening that needed to be enlarged.  After it passes the "spin test" the motor should be the last thing installed. 

 - As far as noise, there is a grinding sound.  But the one prototype turntable I am familiar with, at the Steam Railroading Institute (operators of the Pere Marquette 1225), is not particularly quiet.  There's a good bit of noise from the drive unit.  There is also no such thing as indexing.  The control is a lever that obviously has contacts that give you a few speeds in each direction.  It's normal to "bump" the turntable to get it lined up - and often "bump" it back because you overshot the desired track.  

George V.

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Posted by hon30critter on Thursday, November 10, 2016 9:49 PM

Guy:

Thanks for the link. Great information.

I think I'm going to use a real wood overlay. I'm going to call Mount Albert Scale Lumber on Monday to order some scale 2 x 8s and 4 x 8s. One of the problems with the molded bridge planks is that whoever did the design put all of the end to end board seams on the same beam. Not a particularly strong way of doing thing, although I guess if the underlying structure was steel it wouldn't matter too much.

I'll post pictures once I have made some progress. The scale lumber will take a week or so to get here. In the mean time I will experiment with adding some stains to the pit and rust on the bridge.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by hon30critter on Thursday, November 10, 2016 10:08 PM

Hi George:

Thanks for all the advice.

I'm at the stage where I have the bridge turning smoothly under power. I went through most of the steps that you suggested. I took one look at the bogie wheels that came with the kit and immediately tossed them. The metal wheels seem to work very well although I had to make some modifications to the position of the bogies to get the wheels to sit on the ring rail properly.  There is no wobble in the bridge.

The motor/gear noise is quite noticable but I'm hoping that once the turntable is installed in the benchwork that things will quiet down. I think one of the problems with the noise is that the pit tends to act like a big speaker cone. I may add some spray foam insulation to the outside bottom of the pit to try to quiet it down but obviously the motor housing will have to be accessible.

Getting the fit in the benchwork right is definitely important.

I'm not going to index the turntable. I think it will be much more interesting to use a manual switch, including the 'bumping' that you mentioned. I am actually considering using an old train set power pack so I can vary the speed of rotation.

Thanks for your input.

Regards,

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by hon30critter on Tuesday, November 22, 2016 3:07 AM

Today I received the Mt. Albert Scale Lumber boards for the bridge deck:

End view. I think the real wood planks look much better than the molded ones, but I do recognize that the grain is way out of scale. I now have to add a ton of nbw castings to the safety beams outside of the rails. I'm not sure if I will leave the area between the rails as is or cut it out and put in real wood:

A couple of days ago I applied a first layer of weathering to the pit. I'm hoping that the brush strokes and puddle lines will be less obvious when more 'layers' of weathering are added:

Comments welcomed as always. This is my first major attempt at weathering so please share your advice.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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