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Upgrading a Tyco Plymouth CR-4 Switcher (plus off topic crane talk at end)

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Posted by Bernd on Monday, December 21, 2015 6:20 AM

hon30critter

Bernd:

The Athearn crane is simply amazing!

Here is the clickable link for the receiver supplier:

http://www.deltang.co.uk/

Dave

Thanks Dan. Spent some time last night reading your trials and tribulations on your crane project. Sounded very familar when applied to my Athearn crane build.

I fixed the link on my post. Thanks for catching that.

Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

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Posted by hon30critter on Sunday, December 20, 2015 10:37 PM

Bernd:

The Athearn crane is simply amazing!

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by Bernd on Sunday, December 20, 2015 4:30 PM

Southgate

Man, Bernd. That Athearn crane is amazing! Likewise, you definately have my respect as a scratchbuilder. I thought the spaces in my crane were cramped! HO?!!! I followed the build until I hit  "X"s. I'd like to see the receiver.

Great work on the exterior detailing too. Off topic? Change the topic name to include cranes too!

Nice Manitowoc too.

Dan

Thanks much Dan. Ya it is quite cramped in the crane.

You probably got "X's" because the page is picture intensive. Hit the refesh circle arrow and it should reload with all the pictures. One of these days I need to split the large page in several pages.

I use a reciever made in England. Here's the link.

http://www.deltang.co.uk/

He makes them small for all scales.

The Manitowoc is a 1:50 scale. Close O scale.

Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

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Posted by Southgate on Sunday, December 20, 2015 3:41 PM

Man, Bernd. That Athearn crane is amazing! Likewise, you definately have my respect as a scratchbuilder. I thought the spaces in my crane were cramped! HO?!!! I followed the build until I hit  "X"s. I'd like to see the receiver.

Great work on the exterior detailing too. Off topic? Change the topic name to include cranes too!

Nice Manitowoc too. Dan

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Posted by Bernd on Sunday, December 20, 2015 9:13 AM

Went through the thread of your crane build. Just looked a the pics. I'm flabbergasted by the work you did. I can understand your pain. All I can say is you've eraned my respect as a scratchbuilder. Also picked up a couple of tips on that build.

I know I'm going Off Topic here but it's the end of the project so a quick journey into the ding weeds.

Next to an O scale RS3.

I've been contemplating adding motors and radio control. Perhaps someday.Confused

Here's a link to my Athearn crane I modified with radio control.

http://kingstonemodelworks.com/crane.html

 

Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

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Posted by Bernd on Sunday, December 20, 2015 8:58 AM

7j43k
 You are quite welcome.  While you may, of course, expect a correction, I may miss something.  And, for that, I apologize.

All that said, I will say that I like the work you have done.

 Ed

No apologies necessary. Thanks for the kind comments.

Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

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Posted by Southgate on Sunday, December 20, 2015 4:31 AM

Bernd, I haven't tried super magnets, considdering I don't know what you mean by them. Rare earth? Anyway, I probably won't do any further developement on these, since I have a few spares, and that aspect of my layout is pretty much complete, thankfully!

Ah, The Crane... I could write a book. Just might. Thumbnail sketch: Wanted to build a crane in 1/25 since I was 20. At about 48 I jumped right on it. At around 6 years in*, it's 33 pounds of steel, brass, aluminum, styrene, small handful of kit part for detail, little wood, plus RC recievers, servos, gearheads, batteries, blood, sweat, tears, tantrums (some real whoppers), victories, failures, victories over those failures, evolutions, refinements, learning new skills, (bought the lathe and v-mill to build it) and POOF! A crane!

That IS the short version... Wanna know more?

Here's a blow by blow account on a forum that takes it  from the very beginning with commentary. You can jump around to see as much of the evolution as you wish.

http://s13.zetaboards.com/TheModelBuilders/topic/89997/22/

Or skip the blahblah, go just to the pics:

http://s343.photobucket.com/user/Southgate_08/library/Model%20Crane%20pix?sort=3&page=1

And a quick cheesily made video or 2:

http://s343.photobucket.com/user/Southgate_08/library/Model%20Crane%20Videos?sort=3&page=1

 

 

*I burned out on it about 2 years ago, got back into model RRing. I do operate it and keep the batteries up, but have slowed down considderably. It's not done, and I'm not dead on it, just taking a break.  But it works great, and will work better when I add a new digital radio and reciever to the upper unit. The carrier is upgraded already.

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Posted by 7j43k on Saturday, December 19, 2015 11:11 PM

Bernd

 

 
7j43k
Yes.  Good point.  

The next time I see you make a mistake, I will have to be more direct with you.

 Ed 

 

I have no problem when somebody tells me I'm wrong as long as they are 100% correct. So next time I mess up I expect you to correct me. Thanks

 

 

 

You are quite welcome.  While you may, of course, expect a correction, I may miss something.  And, for that, I apologize.

All that said, I will say that I like the work you have done.

 

 

Ed

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Posted by Bernd on Saturday, December 19, 2015 5:20 PM

7j43k
Yes.  Good point.  

The next time I see you make a mistake, I will have to be more direct with you.

 Ed 

I have no problem when somebody tells me I'm wrong as long as they are 100% correct. So next time I mess up I expect you to correct me. Thanks

I think I can finally call this project complete.

I wasn't happy with the speed of the engine. It just didn't seem fast enough at 12 volts. So I made two new pulleys, 1/2" dia. and .3" dia. I made plugs to plug the motor wire leads into. Makes it easier to disassemble and assemble the motor and frame. Plus I changed the pick up wipers to .015" phosphor bronze. I almost melted the .010" on the previous version when something jammed the in the gears. Here's a picture with the up-grades.

And a video showing just the chassis running a 2.5 volts and then with the shell on pushing 8 hopper cars at 12 volts. Speed looks about right for a wide open throttle.

That's it for now. Can't believe I started this project one week ago today and it's finished. It's a record for me. Ok, back to TT scale modeling.

 

Bernd

 

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

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Posted by 7j43k on Saturday, December 19, 2015 8:56 AM

Bernd
 

Ed,

Yes I see you did. Perhaps if you would have led with saying is was a CR-4 and skipped the other chatter I might have caught it.

Bernd

 

 

Yes.  Good point.  

The next time I see you make a mistake, I will have to be more direct with you.

 

 

Ed 

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Posted by Bernd on Saturday, December 19, 2015 7:46 AM

hon30critter

Sorry,   Off Topic

I wonder if there is a prototype for the rubber band motor mount!ClownLaugh

Dave

Well that kept it on topic. Cool  Yes

Bernd

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Posted by Bernd on Saturday, December 19, 2015 7:43 AM

Southgate,

I like you experimental drive. Looks very viable. Checked out the rest of your pictures and videos. Neat uncoupling system. Have you tried super magnets?

I saw a crane in there to. Something you're building? I did an Athearn crane a while back.

Nice to see some other modelers coming up with inovative ideas.

Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

protolancer(at)kingstonemodelworks(dot)com

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Posted by Bernd on Saturday, December 19, 2015 7:33 AM

7j43k

 It took this long to spot that error?

Heading changed.

Bernd

 Well, no.  I spotted it on the 15th and said so in my post of that day.  I was either too subtle, or my post went unread.

 Ed 

Ed,

Yes I see you did. Perhaps if you would have led with saying is was a CR-4 and skipped the other chatter I might have caught it.

Bernd

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Posted by hon30critter on Friday, December 18, 2015 11:47 PM

Southgate:

Yup, I'm from the Great White North!! Which, by the way hasn't seen anything that looks like winter at all yet this year, at least not in our area. I may have to cut the lawn again! Last year at this time we had a foot of snow. If it is any consolation, Parry Sound on Georgian Bay is getting hammered tonight. They are expecting 16" of snow. They can have it!!!

Sorry,   Off Topic

I wonder if there is a prototype for the rubber band motor mount!ClownLaugh

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by Southgate on Friday, December 18, 2015 11:25 PM

Dave, I hadn't noticed you were up north.

 

Bernd...

Would you believe it if I told ya I have an experience so similar to yours it's crazy?    I also happened upon an eBay "lot" of motors and such a little over a year ago. One of my best ebay scores ever. Gearheads, motors, some of which are coreless, and an oddball assortment of useful hardware.

AND! Among the findings was a gearhead setup with this pulley on it. Labeled 22/1, I think it's higher. So I got to wondering about it's possibilities. I turned a smaller pulley and mounted it on an MDC boxcab truck shaft. An O ring quietly transfers rotation to below. Please note no expense was spared in mounting the motor to the truck.  A rubber band was used to cob the motor on for testing purposes...

The slow speed at first is at 2 volts, then I jump it up to 12:

That was supposed to be a video. Try this:

http://s343.photobucket.com/user/Southgate_08/media/Model%20Railroad/PC183026_zpstuqnwjkb.mp4.html

 

As I said the rubber band, in fact the whole setup is for testing. But the idea looks an awful lot like that last one of yours, donut?  It's so slow, if I do anything with it, it will be just to move some cars to and fro on a specific siding, not as a yard switcher. Could do as a shop switcher. Any suggestions?

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Posted by hon30critter on Friday, December 18, 2015 8:32 PM

Southgate:

Thanks for the lead on the Harbor Freight drill presses.

Right now I'm a little hesitant to buy from the US because the exchange rate is terrible and shipping is getting ridiculous too. We have a couple of suppliers here in Canada that have reasonable prices for similar items so I'll have a look here.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

  • Member since
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Posted by 7j43k on Friday, December 18, 2015 8:22 PM

Bernd

 

 
7j43k

Please!  Guys!

 

The model under discussion is a Plymouth CR-4.  NOT a DR-4.

Repeat:  NOT a DR-4.

  

Ed

 

 It took this long to spot that error?

Heading changed.

Bernd

 

 

Well, no.  I spotted it on the 15th and said so in my post of that day.  I was either too subtle, or my post went unread.

 

 

Ed

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Posted by Bernd on Friday, December 18, 2015 8:10 PM

Here's the video of the chassis under power. Left to right at 2 volts. Right to left at 12 volts.

Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

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Posted by Bernd on Friday, December 18, 2015 4:23 PM

This is Version 2.0. A different motor and mounting method.

 

A while ago a fellow modeler alerted me to seller on E-bay that had motors I might be interest in. I took a look and sure enough it was something I could use. But for what I had no idea at the time. I ordered a lot of 10.

 

The output shaft revolves at 10rpm at 12 volts. A bit slow. Here's what they look like.

Taking the gearbox apart you get an idea of how a reduction gear drive works. It's almost like a standard transmission without the clutch. I think there are 6 stages of reduction. I removed the first three, plus I had to shorten some of the components in the gearbox to get it back together and work properly.

 

 

Here's one with the three stages removed and reassembled. The one in the back is unmodified.

 

 

The final result of removing the first four stages. I didn't bother with shortening the gearbox cover. The motor is epoxied to a brass motor plate and bolted on with the motor assembly bolt. The rest of the components are from the first version of the mod.

 

 

The pulley on the motor is easier to make and change do to the output shaft being threaded for a 3 X 0.5 mm thread. With this setup I can get it down to a crawl from tie to tie. Top speed probably is in the range or 5 to 10 scale miles per hour. I'm going to have to have a bigger pulley on the motor and a smaller one on the driven shaft. I'll post a vidoe of it running when I get a chance.

Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

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Posted by Bernd on Friday, December 18, 2015 8:38 AM

Southgate

Thanks, Bernd. 

Oh, I forgot to mention, I got a kick out of your movie credits!

A freind of mine did that for me. He has one I can't show in public, not that it's not viewable, it's just what he copied from the internet and applied it to me.

Yes. It's nice having the machines. Sherline 4400 lathe, and 2000 mill. The 2000 allows for far larger pieces than model RRing might ever call for.

I have run out of room several times doing HO scale and even on a few TT projects I wished I had a bigger machine. As they always say, You can machine little parts on a big machine, but you can't machine big parts on a little machine. Huh?

Bernd

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Posted by Bernd on Friday, December 18, 2015 8:31 AM

hon30critter

Bernd:

Nice set-up! I can only dream of owning such luxuries. For now, I am stuck with my Dremel, cordless drill, files and a hack saw ('hack' being a very appropriate description given the lack of accuracy of the cuts it makes!).

I have said to myself several times that I should at least buy a small drill press.

Thanks

Dave

 
Thanks Dave. I saved my pennies up. I was very interested in Home Shop Machining. The tools have been collected over the years. I almost got into live steam. Have the castings to build a three truck Shay. Not going to happen. I've pared down my hobbies to just model railroading and specific scales. Not enough time to do it all.
 
Bernd

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Posted by Southgate on Friday, December 18, 2015 2:20 AM

Thanks, Bernd. 

Oh, I forgot to mention, I got a kick out of your movie credits!

Yes. It's nice having the machines. Sherline 4400 lathe, and 2000 mill. The 2000 allows for far larger pieces than model RRing might ever call for.

Dave, Harbor freight has chunky little drill presses for less than a moderate priced locomotive. I got mine for about $40 a few years ago on one of their regular sales and it gets used a great deal. And it doubles for a small arbor press when needed. Check it out.

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Posted by hon30critter on Thursday, December 17, 2015 9:24 PM

Bernd:

Nice set-up! I can only dream of owning such luxuries. For now, I am stuck with my Dremel, cordless drill, files and a hack saw ('hack' being a very appropriate description given the lack of accuracy of the cuts it makes!).

I have said to myself several times that I should at least buy a small drill press.

Thanks

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

  • Member since
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Posted by Bernd on Thursday, December 17, 2015 9:07 PM

7j43k

Please!  Guys!

 

The model under discussion is a Plymouth CR-4.  NOT a DR-4.

Repeat:  NOT a DR-4.

  

Ed

 It took this long to spot that error?

Heading changed.

Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

protolancer(at)kingstonemodelworks(dot)com

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Posted by Bernd on Thursday, December 17, 2015 9:04 PM

hon30critter

Bernd:

The DR-4 switcher runs very nicely. Quiet too!

I'm curious to know what sort of machine equipment you used to make the pulley?

Dave

 

Thanks Dave. I have a Sherline 4400 long bed lathe. Nice machine for work like this. Also have a CNC Sherline mill and a Grizzly mini-mill.

 

Here's the set up for the pulleys. The belts are square so a 90° groove needs to be cut. I ground an 1/8" HSS tool to 90°. I plunge cut so the belt is even with OD.

 

 

Then I use an 1/8" HSS tool bit ground for cutoff. The cutting end is about 1/32" wide.

 

Nice to have small tools like this to make custom parts.

Bernd

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Posted by 7j43k on Thursday, December 17, 2015 8:57 PM

Please!  Guys!

 

The model under discussion is a Plymouth CR-4.  NOT a DR-4.

Repeat:  NOT a DR-4.

 

 

Ed

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Posted by hon30critter on Thursday, December 17, 2015 7:48 PM

Bernd:

The DR-4  CR-4 switcher runs very nicely. Quiet too!

I'm curious to know what sort of machine equipment you used to make the pulley?

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

  • Member since
    July 2014
  • 175 posts
Posted by Bernd on Thursday, December 17, 2015 6:37 PM

Southgate

That's cool. You're not gonna sneak up on anyone with it, but it's better than the rubber band version.

I took a different approach to the Hustler, but since I posted it here a while back I'll link ya to my Photobucket on it.

http://s343.photobucket.com/user/Southgate_08/library/Taming%20the%20HUSTLER?sort=3&page=1

 
That runs pretty darn good. Nice job.
 
I see you have machine tools also. Yes
 
Bernd

New York, Vermont & Northern Rwy. - Route of the Black Diamonds

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Posted by Southgate on Thursday, December 17, 2015 3:54 PM

That's cool. You're not gonna sneak up on anyone with it, but it's better than the rubber band version.

I took a different approach to the Hustler, but since I posted it here a while back I'll link ya to my Photobucket on it.

http://s343.photobucket.com/user/Southgate_08/library/Taming%20the%20HUSTLER?sort=3&page=1

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