It's now time to continue my tale of woe. To recapitulate, I sent the 2-6-6-2T back to Model Power for evaluation and repair. During its sojourn there, I sent them one unanswered email and then spoke to them twice on the phone. During the first conversation, after reminding the technician of the reason the locomotive was there (not very confidence-inspiring), he said that he would replace the blind drivers with flanged ones which, I believed, would cure the problem of shorting across the wing rails of the frogs. After another week with no news I called again and was told the locomotive was ready and would ship to me the following day. By now, it had been over a month since Model Power had the locomotive at there repair facility. This they did, however, since I received the locomotive back three days later.
With great expectations and high hopes I eagerly opened the box and removed the model. When I noticed that the blind drivers were still in place, my heart sank and a flicker of apprehension passed through me that, after all this time, nothing had been done to resolve the problem. Quickly placing the model on my layout, I ran it through turnout after turnout watching the blind drivers sparking their way merrily over the frogs' wing rails as they shorted the two opposite polarity rails together. Needless to say, I will never, ever, buy a product from Model Power again. I figured there was no point in contacting them again (I know when I've been hustled) and that it was up to me to resolve the problem on my own, if it was resolvable. I do believe that if I had never contacted them they would never even have sent the locomotive back to me. Maybe they figured that I would just forget about it. Ultimately, I think there is a serious design flaw in the locomotive and I don't think they'd ever admit to that.
I decided to carry out a step-by-step approach to see if I could ameliorate the situation. Noting that the blind drivers had an inordinate amount of side play, I cut wedge-shaped openings in four Kadee no. 208 insulating washers (.015" thickness) and forced them down behind each blind driver with a pair of precision needle nose pliers. They stayed in place and eliminated virtually all of the excess slop. Unfortunately, that did not resolve the problem as the sparking continued. I also noted that the tread width of the blind drivers exceeded that of the flanged ones which I guess is contributing to the problem.
It was also obvious that the front engine had much more side-to-side movement than seemed necessary to me, at least for my track radii. Running the locomotive on tangent or curved track and observing it from the front, the front engine constantly hunted R/L when it should have been tracking more-or-less straight, particularly on tangent track. It occurred to me that if I could limit that movement it might prevent the blind drivers from shorting. The front and rear engines are connected by a drawbar, part no.MO185, that pivots at both ends. With this arrangement, there is so much play that not only can the front engine pivot but it can also move from side-to-side on tangent track. I decided to lock it up at the rear engine end so that the front engine could only pivot for articulation purposes but have any other motion constrained. I accomplished this by cutting two lengths of Evergreen .100 x .100 x 3/4" and affixing them to the rear engine retainer plate at both sides of the drawbar with ACC. Additionally, the lead driver pair of the front engine also had extensive side play so while I was at it I also fitted Kadee washers there which removed virtually all excess motion. Back on the layout, the locomotive now ran straight and true, no more hunting, and it looked much more prototypical. Did it resolve the shorting problem with the blind drivers? No it did not, it didn't even minimize it! BTW, my minimum mainline radius is 27" and my minimum radius is 24" so this procedure may not be suitable for those with very sharp curves.
At this point, I observed that the locomotive didn't seem balanced across all the drivers of both engines. Specifically, it seemed a little light over the rear pair of drivers on the rear engine. Whereas the front engine drivers pressed solidly against the rails due to the spring and pin boiler support between the bottom of the boiler and the front engine frame, provided by the factory, only very little force was required to lift the rear drivers from the rails. It seemed to me that additional spring tension was needed to press the rear of the engine and its drivers more firmly against the rails. Fortunately, by moving the front engine as far to the side as possible I was able to slip Mantua's conical spring around the pin, providing additional spring tension - just enough to balance the superstructure correctly. The conical spring is the same one Mantua uses for the pilot trucks on the 2-6-6-2T but I happened to have some spare ones on hand from past projects (part no. 7008R1). And no, this modification didn't do a thing to eliminate the shorting problem either.
Well, now the locomotive runs beautifully and looks good while doing it provided I just run it on tangent track, or curves, and keep it off the turnouts. In my next continuing tale of woe I'll discuss some possible solutions to the shorting problem and look at their feasibility.