Trains.com

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

I need a bunch of 0402 Warm White LEDs - Finally, SUCCESS!

12728 views
62 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    February 2001
  • From: Wyoming, where men are men, and sheep are nervous!
  • 3,385 posts
I need a bunch of 0402 Warm White LEDs - Finally, SUCCESS!
Posted by Pruitt on Wednesday, April 21, 2021 9:52 AM

I need discrete units so I can make a string of incandescent bulbs for my icing platform and tank car loading rack.

I tried Digi-Key and couldn't find any in stock.

Any suggestions on where I can buy these? Or alternatives?

  • Member since
    July 2006
  • From: 4610 Metre's North of the Fortyninth on the left coast of Canada
  • 9,238 posts
Posted by BATMAN on Wednesday, April 21, 2021 9:57 AM

I bought 500-0602s from China for about $2.50 CA and got them in eleven days. I just did a search on Ebay and that brought up a long list of places that sold them. You should be able to find 0402s just as easy as any other.

 

 

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

  • Member since
    February 2003
  • From: Morristown, NJ
  • 800 posts
Posted by nealknows on Wednesday, April 21, 2021 10:10 AM

Send an email to eastcoastcircuits@gmail.com They stock them even though they're not on the site..

https://eastcoastcircuits.com/LEDs

 

  • Member since
    February 2001
  • From: Wyoming, where men are men, and sheep are nervous!
  • 3,385 posts
Posted by Pruitt on Wednesday, April 21, 2021 10:33 AM

Thanks, guys!

I just ordered a batch off ebay (should have thought of that before posting here).

I'll keep the East Coast Circuits info as a backup.

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Wednesday, April 21, 2021 10:55 AM

I also buy my LEDs off eBay from China and have had very good luck with fast shipping.  

I might add that soldering wires to the 0402 LEDs can be very tedious, old Shaky Mel normally screws up at least one 0402 every time.

If you don’t have tiny wire I would order that too.  I use #36 Litz wire, very flexible.

https://www.ebay.com/itm/T028BL-10m-BLACK-0-28mm-Solder-Micro-Litz-PTFE-Stranded-Wire-Electronic-Weld/193112745563?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m2749.l2649




Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
    July 2006
  • From: 4610 Metre's North of the Fortyninth on the left coast of Canada
  • 9,238 posts
Posted by BATMAN on Wednesday, April 21, 2021 11:10 AM

RR_Mel
I might add that soldering wires to the 0402 LEDs can be very tedious, old Shaky Mel normally screws up at least one 0402 every time.

I came up with this holder for doing the soldering. I screwed a paint edger to a scrap piece of hardwood flooring. Just slide the LED under the edge to hold it while you solder and then turn them around to do the other side.

I got my wire at Ngineering.

https://www.ngineering.com/ 

 

 

 

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Wednesday, April 21, 2021 11:44 AM

Old Shaky Mel uses Surgical Hemostat Clamps.





I had to put a bend in the arms of the clamps to prevent them from crushing the LEDs.  I have three clamps bent to fit the three tiny LEDs with color coded tape on the arms.  My problem is shaky hands and what seems like a baseball bat size soldering iron.  The clamps work great once adjusted to the proper size but nothing works very good for my shaky hands.



Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
    October 2007
  • From: Fullerton, California
  • 1,364 posts
Posted by hornblower on Wednesday, April 21, 2021 1:42 PM

I added lighting to an oil loading dock made from two Walthers kits. Since I already had a bunch I removed from strings of Christmas tree lights, I used 3 mm diffused light warm white LED's. I used the wire leads of the LEDs to create the mounting brackets and painted the back and sides of the LEDs to simulate a simple can light.  1000 ohm resistors give the LEDs the warm incandescent look I need for my 1950's era layout.

Hornblower

  • Member since
    April 2012
  • From: Huron, SD
  • 1,016 posts
Posted by Bayfield Transfer Railway on Wednesday, April 21, 2021 1:59 PM

I'm lazy and bought the prewired LEDs.  More expensive, yes, but a lot less pain in my old caboose.

 

Disclaimer:  This post may contain humor, sarcasm, and/or flatulence.

Michael Mornard

Bringing the North Woods to South Dakota!

  • Member since
    July 2006
  • From: Bradford, Ontario
  • 15,594 posts
Posted by hon30critter on Thursday, April 22, 2021 3:38 AM

I used to solder leads to my 0603 and 0402 LEDs but I have gotten lazy (and more shakey) so now I just buy prewired LEDs.

However, if you want to solder your own leads to the tiny LEDs, Ngineering has the perfect tool. Scroll down to the LED/wire holding tool:

https://www.ngineering.com/other_cool_tools.htm

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Thursday, April 22, 2021 1:57 PM

hon30critter

Ngineering has the perfect tool. Scroll down to the LED/wire holding tool:

https://www.ngineering.com/other_cool_tools.htm

Dave

 

Thanks for the link Dave, that looks very good and will probably work very good.  I ordered some of the toothless clips to give that idea a shot.

Managing the tiny wires are more trouble than soldering.
 

Mel



 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
    July 2006
  • From: 4610 Metre's North of the Fortyninth on the left coast of Canada
  • 9,238 posts
Posted by BATMAN on Thursday, April 22, 2021 2:10 PM

I like the toothless holder idea. You can get a bag full at the electronics store and epoxy them to a board and set up a whole bunch in a row and solder them all at once.

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Thursday, April 22, 2021 2:25 PM

Until I get one going I’m a little unsure how easy a 0402 will be, the 0603 and 1206 look easy.  I’m not interested in their process with wires leaving the LEDs from the center, I’ve been quite happy with the leads out the ends.  I’m going to try three clips, one in the center to hold the LED and one on each side to hold the wires.

I use red and black wires, #36 Stranded Litz Wire, seven strands .05mm, the insulation measures .28mm.
 
EDIT:

The holder should work with SMT doides, resistors and capacitors too. I'm using more and more of the tiny parts on new projects.


Mel



 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
    February 2001
  • From: Wyoming, where men are men, and sheep are nervous!
  • 3,385 posts
Posted by Pruitt on Friday, April 23, 2021 11:08 AM

Lots of good info here to help me wire the LEDs when they arrive. Thanks everybody!

I'll be wiring the LEDs in parallel onto a pair of parallel wires so it's similar to the string of lights on this prototype icing platform.

I'm not sure about adding the shades - that's another level of complication in the installation that may be just too much to contend with.

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Friday, April 23, 2021 11:43 AM

I couldn’t find a picture of the construction of my lamps but I made the lamp shades from 2mm washers (.264" HO to 23" full size). 

I placed the washer on a nut and pressed it in the center with a rounded metal rod (10 penny nail .134"D) to form the shade.


I use incandescent bulbs for all my structures but it should work with tiny LEDs too.
 

Mel



 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
    August 2003
  • From: Collinwood, Ohio, USA
  • 16,245 posts
Posted by gmpullman on Friday, April 23, 2021 5:04 PM

I made my duck-bill "helping hands" some years ago:

 SMD-clip1 by Edmund, on Flickr

 SMD-clip by Edmund, on Flickr

I soldered them to a couple lengths of #12 copper wire so I can flex them as needed.

 

Still, I buy 90% of my SMD LEDs prewired. One less task I have to be bothered with.

Cheers, Ed

  • Member since
    July 2006
  • From: Bradford, Ontario
  • 15,594 posts
Posted by hon30critter on Saturday, April 24, 2021 12:35 AM

Pruitt
I'm not sure about adding the shades - that's another level of complication in the installation that may be just too much to contend with.

Hi Mark,

The lamp shades are certainly optional. You can alter the appearance of the bare LEDs to look more like light bulbs simply by dipping them into epoxy. I would use 0402 LEDs for this purpose, and maybe paint the base of the 'bulb' and the wires black.

If you do want to do shades, Ngineering makes lamp shades that would suit your purpose:

https://www.ngineering.com/stamped.htm

Personally I don't think that adding shades would be complicated. All I have done is add a little epoxy to the LED to insulate the leads and then slip the shades over the wires.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

  • Member since
    August 2003
  • From: Collinwood, Ohio, USA
  • 16,245 posts
Posted by gmpullman on Saturday, April 24, 2021 5:24 AM

I get the shades with the SMDs already in them. Like Dave, I use a tiny dab of clear (I use several applications of canopy cement, it dries with a nice translucent effect) at the base of the wires which gives them a bit of strength.

 Light_pole1 by Edmund, on Flickr

 PRR_Tower1 by Edmund, on Flickr

These need to be straightened a bit but they are the direct from China lamps with shades:

 Tank-Dock by Edmund, on Flickr

 

https://www.ebay.com/itm/402379521859?hash=item5dafb03f43:g:z34AAOSwFV9XysH0

I've ordered dozens over the years. Sometimes they are nicer than others as far as paint quality and such.

I put a bunch under my Huletts:

 IMG_0389_fix by Edmund, on Flickr

Good Luck, Ed

  • Member since
    July 2006
  • From: 4610 Metre's North of the Fortyninth on the left coast of Canada
  • 9,238 posts
Posted by BATMAN on Saturday, April 24, 2021 10:07 AM

This was a mock-up I did for my RH project. I found the pre-wired LEDs wire much too thick and went with the stuff from Ngineering. The shades are also from Ngineering. 

I think stringing the lights on the wire with the shades is very doable and will be easier than you think.

 

 

 

 

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

  • Member since
    February 2001
  • From: Wyoming, where men are men, and sheep are nervous!
  • 3,385 posts
Posted by Pruitt on Saturday, April 24, 2021 3:40 PM

I'm mostly concerned with the metal shade shorting the leads to the LED. The other concern is how to solder the continuous wires to the LEDs with a lampshade in the way. Attaching leads to the LEDs and then the wires would be problematic because the leads are so short that soldering one end would unsolder the other, wouldn't it?

I have used lampshades like the ngineering ones in the past, as you can see above the coal chutes on this coaling tower.

This thread has been worth it just to see the work you guys have done! Very nice - all of you!

  • Member since
    July 2006
  • From: 4610 Metre's North of the Fortyninth on the left coast of Canada
  • 9,238 posts
Posted by BATMAN on Saturday, April 24, 2021 4:12 PM

I have been lucky and have had no shorts. I painted the shades first and I guess that was enough to insulate them.

 

 

That ngineering wire is insulated and reasonably tough. I think a little experimenting will show if it is doable.

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

  • Member since
    February 2001
  • From: Wyoming, where men are men, and sheep are nervous!
  • 3,385 posts
Posted by Pruitt on Saturday, May 8, 2021 8:33 AM

Well, the LED's showed up a couple days ago. These things sure are tiny!

I should have put more thought into this before I ordered these. Since I have to install lampshades, I'm thinking I might order 50 pre-wired LEDs and feed the leads through the shade. Then I'll cut the leads short and solder them to the transmission wires just above the shades, so they look kinda like the lights here:

Maybe I'll save these for discrete lights over doorways, inside structures and so forth, where I only have to solder leads to one or two at a time. 

One thing's for sure - I'll need a soldering iron with a very fine tip!

Moderator
  • Member since
    June 2003
  • From: Northeast OH
  • 17,201 posts
Posted by tstage on Saturday, May 8, 2021 9:57 AM

Pruitt
One thing's for sure - I'll need a soldering iron with a very fine tip!

Mark,

Even for 0402s: I would use the same 1/16" chisel tip I normally use in my soldering iron to solder the wires along the long side of the SMD LED pad.  As long as the tip is nice & shiny it will transfer the heat evenly and well.  And, with the 1/16" surface area, it will do it quickly.  A slight touch @ 650-700oF and it's soldered.

Tom

https://tstage9.wixsite.com/nyc-modeling

Time...It marches on...without ever turning around to see if anyone is even keeping in step.

  • Member since
    July 2006
  • From: 4610 Metre's North of the Fortyninth on the left coast of Canada
  • 9,238 posts
Posted by BATMAN on Saturday, May 8, 2021 12:49 PM

I remember every time I needed a light or two, I would get out all the stuff to get going on the production and there was always a learning curve to get through again. I then decided to just sit and do a ton of them all at once and banged them off quickly with a much lower fatality rate.Laugh  I now have a margarine container full of them with 10cm leads on them ready to go.

The pre-wired ones I have looked at always had wire that was much too thick to look good. Of course, it doesn't matter if it is hidden. Also, remember with these low-power LEDs you can get creative in certain situations and use copper tape and that paint on stuff that will carry enough current.

This was an early experiment where I soldered the wire to copper tape. Once done I painted the copper tape white and it was invisible.

  

I also ordered many different width rolls of copper tape from China for a fraction of the cost.

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

  • Member since
    July 2006
  • From: Bradford, Ontario
  • 15,594 posts
Posted by hon30critter on Saturday, May 8, 2021 6:19 PM

Pruitt
Since I have to install lampshades, I'm thinking I might order 50 pre-wired LEDs and feed the leads through the shade.

Hi Mark,

I have soldered wires to a fair number of 0402 LEDs but ultimately I decided to go with the prewired ones. Doing the soldering wasn't too difficult but it sure was tedious. I decided that, for the price, the pre-wired LEDs were well worth it.

Having said that, someone mentioned that quite often the wires on the prewired LEDs are too large to fit in many applications. When that happens, soldering your own would seem to be the only way to go.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Saturday, May 8, 2021 6:56 PM

I tried my Mel SMD holder and It worked great!



I soldered two 0402 warm white LEDs and didn’t screw up ether one doing it.  That’s a first.

They weren’t easy for Shaky Hands Mel but I did it.  The 0603s and 1206s should be much easier.

 EDIT:

Better picture, higher LED current, 1ma



Mel



 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
    February 2001
  • From: Wyoming, where men are men, and sheep are nervous!
  • 3,385 posts
Posted by Pruitt on Sunday, May 9, 2021 11:55 AM

You guys are putting me to shame! Crying

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Sunday, May 9, 2021 12:43 PM

Those little toothless clips work super great!!!  I have been soldering wires to some 0402 LEDs this morning and have done 6 successfully only dinging one out of the seven.  Actually I didn’t ding one I dropped it and it will never be seen again.
 
The tiny clips work great for holding the Litz wire, holding the wire is more important for me than the LEDs.

It is very important to tin the LED first, a tiny blob of solder attached to the 0402 LEDs makes tacking the wires simple.


Mel



 
My Model Railroad   http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

Moderator
  • Member since
    June 2003
  • From: Northeast OH
  • 17,201 posts
Posted by tstage on Sunday, May 9, 2021 1:05 PM

RR_Mel
Actually I didn’t ding one I dropped it and it will never be seen again.

Mel,

Wrap some packing tape - sticky-side out - around your four "non-thumb" fingers.  Dab the area lightly where you think the LED might be and you should be able to find it in no time...

Tom

https://tstage9.wixsite.com/nyc-modeling

Time...It marches on...without ever turning around to see if anyone is even keeping in step.

  • Member since
    July 2006
  • From: 4610 Metre's North of the Fortyninth on the left coast of Canada
  • 9,238 posts
Posted by BATMAN on Sunday, May 9, 2021 1:11 PM

tstage

 

 
RR_Mel
Actually I didn’t ding one I dropped it and it will never be seen again.

 

Mel,

Wrap some packing tape - sticky-side out - around your four "non-thumb" fingers.  Dab the area lightly where you think the LED might be and you should be able to find it in no time...

Tom

 

I use a lint roller.WhistlingLaugh

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

Users Online

There are no community member online

Search the Community

ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT
Model Railroader Newsletter See all
Sign up for our FREE e-newsletter and get model railroad news in your inbox!