EMDSD40 I looked at the control box and the cover needs to be removed and the board pulled out. According to Walthers instruction sheet this is possible to change the position of the directional arrow buttons. Once the board is out I suggest using a solder sucker on the broken pins and remove that terminal block. At that point I would solder pigtails to the board. Be careful with the heat so you don't lift the trace from the printed circuit board. From there you could make a 4 wire male/female plug assembly or simply solder the wires to the turntable control cable. After looking at my box, prying that cover loose to get access to the board could be challenging to avoid breakage. Good luck and let us know how you make out.
I looked at the control box and the cover needs to be removed and the board pulled out. According to Walthers instruction sheet this is possible to change the position of the directional arrow buttons. Once the board is out I suggest using a solder sucker on the broken pins and remove that terminal block. At that point I would solder pigtails to the board. Be careful with the heat so you don't lift the trace from the printed circuit board. From there you could make a 4 wire male/female plug assembly or simply solder the wires to the turntable control cable. After looking at my box, prying that cover loose to get access to the board could be challenging to avoid breakage. Good luck and let us know how you make out.
I don't need to remove the terminal block because it broke completely off. The plan is to solder those input wires to the appropriate connectors on the circuit board. I've already opened the plastic case up and unscrewed the circuit board. There's no question this is going to be a challenging soldering job because there is just no room for error. I can see the printed circuits and it is going to be a delicate job. I hope my skills are up to the task.
UPDATE: My attempt to solder the input wires to the control box failed. At first I was encouraged when I reassembled it and plugged in the power source and got the power light to come on but the bridge would not rotate at all. After a few minutes the power light went out. I suspect I created a short with the solder even though it looked to me that I kept each contact point seperate from the rest.
At this point the control box is dead. The next thing I am going to try is splicing in to the phone jack cord. I have nothing to lose at this point. I think the outside two lines are the track power and the interior four control bridge rotation. All I have to do is figure out how to pair them to get both clockwise and counterclockwise bridge rotation. I'm thinking a DPDT switch will be what I need to rotate in either direction.
I haven't looked insode a Walthers one, but with a little finagling it should be possible to hook two of the wires going to the board to the pit motor, so then you'd use for of the wires int he cable - 2 for power to the bridge track, and two for the bridge motor. The bridge motot would have to connect to a DPDT toggle wires for reversing (X between the outer 4 terminals - same as using for a Tortoise). To power it - possibly an old power pack, with the speed set pretyt low. If you figure out a reasonable rotation speed, you can measure the voltage and use a fixed power supply of that voltage. I doubt a really old basic rheostat type power pack would work though, the motor likely draws very little current.
--Randy
Modeling the Reading Railroad in the 1950's
Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.
rrinker John-NYBW rrinker They are not compatible. You need to repalce the electronics underneath to work with the newer controller. There are 3 versions by the way, the original one which apparently failed a lot, a second gen which was much better, and the DCC one (which is just a fancy controller that can take DCC commands) If the turntable is not at the rear of your layout, it is fairly simple to just hook up power to spin the bridge, and just aling it by eye like the real ones did. We have one on the club layout and it never works, neither does the transfer table. So I am skipping all that and just making my turntable manually controlled - we have another non-Walthers one on the club layout that is driven by an old handheld DC controller which always works, and is easy to line because it sits near the edge where the user controls it. Google a bit and there is someone who adapted an Arduino to control the Walthers table and replace their failed controller. It's in a thread on a different forum so i can't post it here. --Randy I never was able to get the indexing to work so even when it was in good shape, I was aligning it by eye. When you say you are making yours manually controlled, does that mean you are using a hand crank or other device to rotate the bridge? I'm wondering if that might not be my best solution. Although I would have to figure out how to wire it and reverse the polarity. On my branchline I have the old Walthers TT that you had to buy the motor as an add on part. It worked well for about a year before it quit. Since I only use it twice during an operating session, it's not a big deal to just reach under the benchwork and spin it by hand. I don't have a Walthers turntable, and I will probably be getting someone else's, the Walthers kit one that comes with no drive system is way too finicky to build and get working smoothly.
John-NYBW rrinker They are not compatible. You need to repalce the electronics underneath to work with the newer controller. There are 3 versions by the way, the original one which apparently failed a lot, a second gen which was much better, and the DCC one (which is just a fancy controller that can take DCC commands) If the turntable is not at the rear of your layout, it is fairly simple to just hook up power to spin the bridge, and just aling it by eye like the real ones did. We have one on the club layout and it never works, neither does the transfer table. So I am skipping all that and just making my turntable manually controlled - we have another non-Walthers one on the club layout that is driven by an old handheld DC controller which always works, and is easy to line because it sits near the edge where the user controls it. Google a bit and there is someone who adapted an Arduino to control the Walthers table and replace their failed controller. It's in a thread on a different forum so i can't post it here. --Randy I never was able to get the indexing to work so even when it was in good shape, I was aligning it by eye. When you say you are making yours manually controlled, does that mean you are using a hand crank or other device to rotate the bridge? I'm wondering if that might not be my best solution. Although I would have to figure out how to wire it and reverse the polarity. On my branchline I have the old Walthers TT that you had to buy the motor as an add on part. It worked well for about a year before it quit. Since I only use it twice during an operating session, it's not a big deal to just reach under the benchwork and spin it by hand.
rrinker They are not compatible. You need to repalce the electronics underneath to work with the newer controller. There are 3 versions by the way, the original one which apparently failed a lot, a second gen which was much better, and the DCC one (which is just a fancy controller that can take DCC commands) If the turntable is not at the rear of your layout, it is fairly simple to just hook up power to spin the bridge, and just aling it by eye like the real ones did. We have one on the club layout and it never works, neither does the transfer table. So I am skipping all that and just making my turntable manually controlled - we have another non-Walthers one on the club layout that is driven by an old handheld DC controller which always works, and is easy to line because it sits near the edge where the user controls it. Google a bit and there is someone who adapted an Arduino to control the Walthers table and replace their failed controller. It's in a thread on a different forum so i can't post it here. --Randy
They are not compatible. You need to repalce the electronics underneath to work with the newer controller. There are 3 versions by the way, the original one which apparently failed a lot, a second gen which was much better, and the DCC one (which is just a fancy controller that can take DCC commands)
If the turntable is not at the rear of your layout, it is fairly simple to just hook up power to spin the bridge, and just aling it by eye like the real ones did. We have one on the club layout and it never works, neither does the transfer table. So I am skipping all that and just making my turntable manually controlled - we have another non-Walthers one on the club layout that is driven by an old handheld DC controller which always works, and is easy to line because it sits near the edge where the user controls it.
Google a bit and there is someone who adapted an Arduino to control the Walthers table and replace their failed controller. It's in a thread on a different forum so i can't post it here.
I never was able to get the indexing to work so even when it was in good shape, I was aligning it by eye. When you say you are making yours manually controlled, does that mean you are using a hand crank or other device to rotate the bridge? I'm wondering if that might not be my best solution. Although I would have to figure out how to wire it and reverse the polarity. On my branchline I have the old Walthers TT that you had to buy the motor as an add on part. It worked well for about a year before it quit. Since I only use it twice during an operating session, it's not a big deal to just reach under the benchwork and spin it by hand.
I don't have a Walthers turntable, and I will probably be getting someone else's, the Walthers kit one that comes with no drive system is way too finicky to build and get working smoothly.
That's the one I have on my branchline and actually had it working well for a short time but then the motor died on me.
rrinker By 'manual' I mean no indexing system - it will be turned by a motor, but the motor will be started and stopped by me, moving a switch, to line up the tracks by eye. I haven't figured it all out because I'm not even sure which turntable I am goign to buy yet, but I am sort of leaning towards having a 2 speed system and a direction control - travel speed, which isn't all that fast, but too fast to precisely line tracks up, and a jog setting that is slower to do the final positioning. This is more or less how a real electrically driven turntable works. The the one at the club, with the DC power supply set to the mark usually used for a prototypical rotation speed, is actually easy to line up with just the one speed of movement. So maybe I am overthinking it. Especially if I drive it via more than just straight DC - more liek through an Arduino with an H bridge driver. These will have a 'brake' position as well as the forward and reverse - so the motor will stop right away and not keep spinning on momentum after the direction toggle is centered. Should be plenty good for alignment. The Walters autoamtic turntable can be converted for this type of operation, int he control cable going from the controller to the turntable, there are power leads for the bridge track, and power leads to the motor. Just have to figure out which are which, and I'm willing to bet if I searched for that, I'd find someone has already figured it out and shows which wires do what. --Randy
By 'manual' I mean no indexing system - it will be turned by a motor, but the motor will be started and stopped by me, moving a switch, to line up the tracks by eye. I haven't figured it all out because I'm not even sure which turntable I am goign to buy yet, but I am sort of leaning towards having a 2 speed system and a direction control - travel speed, which isn't all that fast, but too fast to precisely line tracks up, and a jog setting that is slower to do the final positioning. This is more or less how a real electrically driven turntable works. The the one at the club, with the DC power supply set to the mark usually used for a prototypical rotation speed, is actually easy to line up with just the one speed of movement. So maybe I am overthinking it. Especially if I drive it via more than just straight DC - more liek through an Arduino with an H bridge driver. These will have a 'brake' position as well as the forward and reverse - so the motor will stop right away and not keep spinning on momentum after the direction toggle is centered. Should be plenty good for alignment.
The Walters autoamtic turntable can be converted for this type of operation, int he control cable going from the controller to the turntable, there are power leads for the bridge track, and power leads to the motor. Just have to figure out which are which, and I'm willing to bet if I searched for that, I'd find someone has already figured it out and shows which wires do what.
What you have described above might be what I end doing if I am unable to salvage the control box by soldering the input wires to the circuit board. I have always lined mine up by eye. I never got the indexing to work properly. Retrofitting it as you have described is an option I am considering. Sounds like you have already looked inside it and determined that is possible. That's good to know. Replacing my turntable would be the last resort. Would you use a DPDT switch to control the bridge rotation?
They're not THAT small - just put away the big soldering gun. Or the 100 watt iron that could double as a woodburning tool. You also need some appropriate size wire.
If the broken off connector pulled off the traces on the circuit board, you'll have to find a palce to attach wires, but if it just popped off, you probably can just heatit up and put it back on. If it broke off but the copper is still there, tape your new wiers and tin the ends by applying some solder. Then when you go to attach the wire to the board, you don't need any additional solder.
EMDSD40 Let me unpack the TT I have and examine the box and compare your problem description. I have accumulated many electronic parts and peices through the years. Perhaps I have something or could make a suggestion to help you.
Let me unpack the TT I have and examine the box and compare your problem description. I have accumulated many electronic parts and peices through the years. Perhaps I have something or could make a suggestion to help you.
One way or another, to save the control box I will have to do some soldering. The broken part can't be salvaged. Instead of attaching the input wires into the terminal posts, I'll have to solder them directly to the circuit board. Even if I had a replacement for the broken part, that was soldered to the circuit board too.
The challenge is going to be to get enough solder on each connection to create a strong joint without it spreading to the adjacent connection. There isn't much room for error.
Deane JohnsonDifferent strokes for different folks, as they say. I use the CRC in the green can which is labeled Contact Cleaner and Protectant. Works great on my track.
I have also had excellent results with CRC contact cleaner in the green can.
-Kevin
Living the dream.
There's that soldering thing again John. Your just going to have to get this skill down!
Good luck with the turntable!
Mike.
My You Tube
EMDSD40 Is this the model number 933-2850 . I had very bad experience with mine and removed it after 2 years of screwing around. Do you have a picture of what exactly broke? I have the whole thing sitting in the original container. I doubt it will ever see service.
Is this the model number 933-2850 . I had very bad experience with mine and removed it after 2 years of screwing around. Do you have a picture of what exactly broke? I have the whole thing sitting in the original container. I doubt it will ever see service.
I don't have a picture but I think I can describe it. It is a simple piece with four small terminal posts. Two were for rail power and two control the bridge motor. Each post had a screw that faced the aisle that you would loosen and then drop the tip of the wire into a hole on top, then the screw is tightened to hold the wire in place. Each post has an L shaped tab that is soldered to what I'm guessing is a circuit board. I'd have to open up the case to see for sure. What happened was that piece somehow got hit and it hinged downward so the screw terminals were facing the floor and the wire connections were facing the aisle. It wasn't made to hinge so when that happened the L shaped tabs got straightened and evidently just broke off. Apparently when it first happened it broke the connection to the TT motor but only weakened the connection to the rails. Yesterday it broke off completely. It should be possible just to solder the input wires to the connection but it will test my soldering skills which are not very good and I might end up destroying the control box but at this point what do I have to lose.
richhotrainNo way is Walthers going to have replace parts for something that old.
There have been lots of Walthers TT threads but the search engine is kaput and since I never owned one, I can't swear what I am about to say is absolute, but I don't think the current controllers are backwards compatible.
If the turntable motor, itself, works, you can power it with an old MRC powerpack. The control and speed is good enough to precisely stop the table at the correct point.
Henry
COB Potomac & Northern
Shenandoah Valley
Deane Johnson Don't be surprised if you don't hear back from Walthers. It's my understanding that department if badly understaffed. You might have to take several shots at it to finally get someone.
Don't be surprised if you don't hear back from Walthers. It's my understanding that department if badly understaffed. You might have to take several shots at it to finally get someone.
In this case, we are talking about the original non-DCC 130' turntable. No way is Walthers going to have replace parts for something that old.
Rich
Alton Junction
I think I discovered the problem and unfortunately it is not going to be an easy fix. I was double checking the power supplies to the control box and the little green piece that the power supplies are attached to broke off. It had probably been weakened and finally gave way. At first I thought it had just come unplugged because the main controller on my Lenz system has similar type connections and they plug in but on closer examination, it looks like the tabs have actually broken off. It's not going to be an easy fix. I might try to solder the input wires to the appropriate posts but if I can't manage that with my limited soldering skills, the box will probably have to be replaced.
It's after hours at Walthers so I shot them an email explaining the problem. I doubt the non-DCC control box is still carried but I am hoping the new DCC control box is compatible with the old turntable pit.
Different strokes for different folks, as they say. I use the CRC in the green can which is labeled Contact Cleaner and Protectant. Works great on my track.
The loss of voltage has to be only about one thing. The path from the source to your meter has some oxidation or other crude that's providing a resistance to the voltage and causing the drop. Not much else it can be.
One place you could have oxidation is where there are connections of the wires. Terminal strips, etc. Given the oxidation you've already found, there certainly could be some hidden in the pathway.
The unknowns in an electrical contact situation would scare me away from Tarn-X.
If I were doing it, I would avoid getting off on any other possibility until I had made sure there were only clean contacts everywhere from beginning to end of the feed.
I suspect some locations might be hard to get to, but if it were mine, I'd want to be able to measure the voltage in each segment of the feed starting at the source. If it's starting out correct, and ending up as low as you're reporting, there are some serious issues from either oxidation or loose connect somewhere.
Sometimes your meter leads can have trouble getting a firm contact with the feed. Sometimes the point has to penetrate a film of some sort that has formed on the measured device. Might even be Tarn-X, I don't know what that stuff might leave to help prevent crude formation on silverware, etc.
Believe me, I know from experience that it can be tough trouble shooting a turntable that's hard to get to. You can ask me how I know that.
John-NYBWIs there any reason to think that the Tarn-X would cause a permenent loss of conductivity?
I was reading about the "Sulfamic" acid contained in the Tarn-X. This seems to be the same stuff used for Lime-Away, too. A slightly safer version of sulfuric acid.
Tarn-X is supposed to be a quick dip for silver cleaning. Any longer exposure begins to etch the metal. I'm sure this is the same reaction that acid-based solder flux will attack electrical components and thin traces on P-C boards.
According to the label on the consumer product, the liquid silver cleaning product TarnX contains thiourea, a detergent, and sulfamic acid. A lixiviant for gold and silver leaching can be created by selectively oxidizing thiourea, bypassing the steps of cyanide use and smelting.[15]
Thiourea? Isn't urea also the acid found in urine?
I believe if the acid isn't neutralized and rinsed off it will continue to etch into the copper/tin/brass alloy and destroy the thin strips of brass which are the contact wipers.
Another point about contact cleaners: Be sure it is safe to use on plastics
Good Luck, Ed
I use what Ed uses, the CRC2-26 It works on locomotive contact points, turnouts, everything.
selector A John, I’m at a loss over the power indications/apparent deficit, but have you opened up the mechanism at the end of the bridge? If you do, I’m pretty sure there’ll be some crud in there that you’ll have to clean out. Happened to me, even though I was quite fastidious about keeping mine clean. For the contacts, I’d use some spray can contact cleaner. They say to let the residue evaporate, so don’t try the drive and rails for about an hour.
A John, I’m at a loss over the power indications/apparent deficit, but have you opened up the mechanism at the end of the bridge? If you do, I’m pretty sure there’ll be some crud in there that you’ll have to clean out. Happened to me, even though I was quite fastidious about keeping mine clean.
For the contacts, I’d use some spray can contact cleaner. They say to let the residue evaporate, so don’t try the drive and rails for about an hour.
Before I began my maintenance project, I was having trouble with the TT stalling and I did find a small piece of ballast in the gear but was unable to extract it on my first effort, its wedged in there pretty tight. It wouldn't stop the TT from rotating. It would just quit when it hit that piece of debris but I could reverse it. I was expecting to have to deal with that problem but now I'm getting no response at all.
Do you have a brand name for a spray cleaner. That's the kind of thing I would expect to find at Radio Shack but some many of them have closed in recent years that I'm not sure where to find one. I'll bet Amazon will have it and if so, I could have it within a couple of days. Being an Amazon Prime member saves me shipping costs and I can get it within a day or two. I'm trying to get into the mindset of looking on Amazon first for the things I need. I haven't shopped for model railroading supplies yet so I'm not sure what all they have. I still like going to my LHS for those.
gmpullman John-NYBW I used some Tarn-X last night and waited until this morning to clean them with the rail cleaner. Tarn-X — not a good choice there, I fear. https://clrbrands.com/Products/CLR-Household/Tarn-X-Tarnish-Remover IMPORTANT: Do Not Use on stainless steel, chrome, pewter, aluminum, brass, zinc, marble, artificially oxidized silver, knife blades, lacquered surfaces, pearls, opals or any porous stones, Avoid spilling on laminates, countertops or any synthetic surfaces which may be affected; clean spills immediately. Use in well-ventilated area. There are two "contact cleaner" products I use. CRC 2-26 and for even more critical areas DeOxIT D100L: https://caig.com/product/deoxit-d100l-25c/ I don't think Tarn-X was a good choice for electrical contact cleaning. Good Luck, Ed
John-NYBW I used some Tarn-X last night and waited until this morning to clean them with the rail cleaner.
Tarn-X — not a good choice there, I fear.
https://clrbrands.com/Products/CLR-Household/Tarn-X-Tarnish-Remover
IMPORTANT: Do Not Use on stainless steel, chrome, pewter, aluminum, brass, zinc, marble, artificially oxidized silver, knife blades, lacquered surfaces, pearls, opals or any porous stones, Avoid spilling on laminates, countertops or any synthetic surfaces which may be affected; clean spills immediately. Use in well-ventilated area.
There are two "contact cleaner" products I use. CRC 2-26 and for even more critical areas DeOxIT D100L:
https://caig.com/product/deoxit-d100l-25c/
I don't think Tarn-X was a good choice for electrical contact cleaning.
Normally I wouldn't have used the Tarn-X but I figured with visible green tarnish I would need to cut through that before using my rail cleaner. Now that it's been done, I'll have to deal with it.
Is there any reason to think that the Tarn-X would cause a permenent loss of conductivity? In the past, I have used Rail-Zip on the TT and gotten good results but I've read on these forums that Rail-Zip is not a good choice as a rail cleaner although I can't remember the reasons why? At this point, I don't know that I have much to lose by giving it a try. I think I still have a few drops left in my bottle.
John-NYBWI used some Tarn-X last night and waited until this morning to clean them with the rail cleaner.
Pulling the TT out is a last resort because of the 22 lead tracks that would have to come up in order to do that. I have good light into the hole although I have to lean way in and there is a repair shop that I have to lean over to look into the hole that makes it a little difficult. That would go before I would consider pulling the TT out. There are 6 electrical contacts and the outer 2 are for the rail power. When I first looked inside both of those had green tarnish on them. I used some Tarn-X last night and waited until this morning to clean them with the rail cleaner. They seem to be shiny so I don't think there is any gunk or tarnish left on them.
I am trying understand why I am losing power from the bus leads that supply the track power to the control box to those contacts in the pit and then I lose even more power from there to the rails. There is a 6 line phone jack running from the control box to the center of the turntable and that supplies both the track power and the TT motor power. I would have to see if I could remove the cover from the bottom of the TT to see if there are any bad connections. Even if I can remove that cover it would mean working under the benchwork which at my age is not one of my favorite things to do but would still be preferable to pulling the TT out to work on it.
I don't have one of these so I'm just guessing, but is it possible that there's some residual cleaning fluid or some gunk or lint that got pushed back into the center hole that could be disrupting proper electrical contact? I'd pull it back out and look with a flashlight to see if there's anything in the center hole.
I have the original (non-DCC) Walthers 130 ft TT powered by a Miniatronics transformer with an output of 12VDC / 1 amp. This was the power source recommended to me by Walthers technical support. My layout is DCC.
I am completing a months long layout maintenance project to take care of numerous problems, both operational and cosmetic. I am currently working on the engine terminal area. After cleaning the TT pit and fixing some damaged railings on the bridge, I cleaned the electrical contact points, both in the center hole of the pit and the bottom of the bridge. I also cleaned the bridge rails. I used my track cleaning fluid for all of this. When I put the bridge back into the pit, I discovered the TT would not rotate either clockwise or counterclockwise. The power light on the control box is on but none of the other lights come on when I press the buttons that are supposed to turn the bridge. I lined up the bridge by hand with one of the leads and tried to move a diesel loco onto the bridge. As soon as all four axles were on the bridge it stopped dead.
I got out the multimeter and the first thing I tested was the power leads from the bus line to the TT control box. It showed I was getting full power at those contact points. The next thing I checked were the electrical prongs that sit in the hole in the center of the pit and which make contact with the bridge. The ones which power the track are only getting about 80% of what the tracks leading to the pit are showing. When I put the bridge back in and tested the bridge rails, it was only getting about 50% of the juice the lead tracks get.
As for the contacts that are supposed to control the bridge rotation, I am showing it is getting some juice but the needle moves only about 20% of the maximum on the multimeter. I don't know what normal would be since this is the power that comes from the transformer and not the DCC bus lines.
Obviously, this is not a good situation. I have a 130 foot armstrong turntable and am using a five fingered hostler to move locos on and off the turntable bridge. Does anyone have any suggestions for things I could try or check. I have 22 tracks leading to the TT pit and they all overlap the lip of the pit and would have to be pulled up if I have to take out the TT for repair or replacement.