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Power pole connectors

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5 replies
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  • Member since
    December 2015
  • From: Shenandoah Valley
  • 9,094 posts
Posted by BigDaddy on Tuesday, April 2, 2019 12:08 PM

The tool looks a lot like the wood carving tool I used. 4 out of 4 -- I could not insert it with finger pressure.  It was 14 ga wire and it was not the insulation either.  Once they are together they work well.

Henry

COB Potomac & Northern

Shenandoah Valley

  • Member since
    July 2008
  • 1,206 posts
Posted by mfm37 on Monday, April 1, 2019 8:54 PM

I have crimped thousands of these and have found the insulation is usually what is holding up the insertion of the contact into the housing. Stripping a little further back helps but I am not fond of that because of corrosion that develops on the bare conductor behind the contact.

When we developed the RP for NTRAK, we found that the 12 ga landscape cable's insulation was thicker than normal. We tapered it down with an exacto knife so that the contact would slide into the housings. It is a PITA, but works quite qell. Anderson also makes removal/insertion tool that helps push the contact in. I have used a small jewelers screwdriver to push them in.

Martin Myers

  • Member since
    February 2008
  • From: Potomac Yard
  • 2,767 posts
Posted by NittanyLion on Sunday, March 31, 2019 7:53 PM

Honestly, I just keep mixing and matching metal parts and plastic parts until I find a pair that works.  No rhyme or reason, I guess.

  • Member since
    December 2015
  • From: Shenandoah Valley
  • 9,094 posts
Posted by BigDaddy on Saturday, March 30, 2019 11:35 AM

That vertical plastic bar on the bottom and the curve of the contact is where things stopped moving.

A woodworking tool and an hammer solved it, but I would have thought it should require the bigger hammer theory of assembly.

I like they way you can gang them together

It is possible I suppose to crimp the wire so it is too wide to fit in the plastic, but that was not my problem

Henry

COB Potomac & Northern

Shenandoah Valley

  • Member since
    May 2010
  • From: SE. WI.
  • 8,253 posts
Posted by mbinsewi on Saturday, March 30, 2019 10:37 AM

Not exactly sure what your talking about, but does this cross section show anything like what you have?

Mike.

  • Member since
    December 2015
  • From: Shenandoah Valley
  • 9,094 posts
Power pole connectors
Posted by BigDaddy on Saturday, March 30, 2019 10:27 AM

There is a metal connector with a hook.  The wire is crimped into the connector.  That is inserted into the large end of the plastic piece with the curved part of the metal connector pointed down toward the solid plastic bar on the mouth of the connector.

What is the secret to inserting the metal connector until it seats?  Mine goes in about 1/2 way and stops not engaging the metal bar in the plastic piece

 

 

Henry

COB Potomac & Northern

Shenandoah Valley

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