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Layout lighting destroying transformers - what am I missing?

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Posted by DigitalGriffin on Monday, November 30, 2015 8:52 AM

This is why I wire mine into a breakout box.  Inside the breakout box I take the PC board connector and 2 PCIe connectors and wire the +12V together inside the box and crimp then together with a spade and then solder that to be double sure.  I then use a single ground of 12 gauge which are spaded to each terminal.

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Posted by tbdanny on Friday, November 27, 2015 3:57 PM

Well, I tried googling in a more general sense, and found this: http://www.playtool.com/pages/psumultirail/multirails.html

Seems that one rail goes to a 4-pin connector, which can take 8A across each pin - 16A in total.  I'll use this to drive the 6A circuit and one of the 4A, then the other 12A from the other rail.

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Posted by rrinker on Friday, November 27, 2015 12:52 PM

 On the dual rail, you'll probably have to crack it open and trace the wires to see what connects to what rail. You cna also google the exact model number to see if any PC site has done a review which might have the details. 

 With one rail, you can parallel however many connectors you want, or at least wires - the 20 pin has multiple wires for 12V so you can parallel all those for higher current. You can either prallel everything, then divide this up by fuses to individual runs, or parallel 2-4 wires for each 5-6 amp run - again with a fuse or breaker on each one. Either way is electrically equivalent.

                         --Randy

 


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Posted by tbdanny on Friday, November 27, 2015 11:37 AM

Randy,

Below is the label of the power supply.  It is literally all the information I've been able to find on the PSU:

These are the connectors coming off it:

My main concern is that the connectors won't be able to take the 12A current I'll be pulling down them.

EDIT:

I have actually got a second PSU, which is used (as opposed to the unused one in the photo above).  This is a Tauro XTK-TB-0600B, which has a single 12V rail capable of putting out up to 36A.

I'm guessing that this 36A output can't be put over just the one connector, otherwise it'd melt the plugs.  Given that this is the one rail, would connecting multiple plugs from it help to distribute the load?

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Posted by rrinker on Friday, November 27, 2015 11:28 AM

 No, do not connect the rails in parallel. If there is no documentation on which connections go to which rails, you might be able to glean this insformation from the label. It should at lease indicate total capacity for each rail. If it's a modular power supply, the 12V connection on the 20+4 motherboard connector will almost always be a different rail fromt he PCIE6/8 connections.

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Posted by tbdanny on Thursday, November 26, 2015 11:05 PM
I've been looking at the power supply unit I've got (Thermaltake W0394), and I haven't been able to find details on which power rails go to which outputs. I figure I have two options:

- Put various 4A and the 6A feed on certain connectors, and hope that's not overloading one of the 12v rails too much.

- Take all of the +12v and ground connectors from the PSU and connect them up to two thick sections of wire, each of which is capable of carrying 25A. From these two wires, the feeds to the various lighting buses will be broken out. By connecting all the 12v and ground connectors in parallel like this, it would help distribute the total load. Would this work?

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Posted by rrinker on Tuesday, November 24, 2015 9:29 PM

The fact that it is a switching power supply does not mean it requires a load to work. It's the design of said switching power supply. Most of the ones I've tried in realtively modern times (beyond Pentium III days) have turned on just fine under no load. The 12V side is usually a bit low, 11.5V or so, until a load is applied, and the 5V lines run about 5.03V, which drops under load (but that part is likely due to the nature of the supply which typically produces just 12V and the rest is all DC-DC converters making the lower voltages). Despite the voltages not being dead on (and even WITH load - they seldom are, just read any of the decent sites that review power supplies and actually chart the outputs under various loads, like HardOCP), they turned on just fine then connecting the proper lines, with nothing else attached to any of the connectors. Non-computer ones, if you look up the specs of ones solder by Mouser or Digi-Key, you will see some specify a minimum load and some say they do not need a load - all switching power supplies.

 Old transformer supplies mostly went away by the PC-AT era. Those AST computers I was talking about that actually had a load resistor attached to the top of the power supply, or in the hard drive cage area, were definitely switching power supplies. The last computer I had that used a transformer and not a switching supply, hmm, I was thinking my TRS-80 Model 4P but I'm not so sure, I think it would have been a lot heavier with a big solid transformer in it. My DCC power supply is a simple transformer. My first computer has a BIG transformer supply with a physically huge main capacitor in it, and a row of TO-3 case voltage regulators arranged on a thick aluminum plate for a heat sink. It's meant to allow the computer to be expanded, the basic system plus the expansion board I have draws maybe 2-3 amps total.

 As for design - most 500 watt and under supplies are signle rail, only a few oddballs did multiple 12V rails in such a low power supply. ANd these days, the bigger ones are going back to single rail, because it's just easier for people to figure out, especially when hooking up multiple video cards. There are plenty of supplies that have a combined output plenty high enough to support dual video cards, except that the arranagment of the rails is such that you can't evenly divide things up, especially if you have multiple hard drives. It's almost insane some of the ones you can get now, 1200 watts total, with more than 90 amps on one 12V rail. The label is the place to start to determine the layout of the outputs, although there have been plenty of cases where the label says one thing and an analysis of the internals says another/ It's easy to tell a single 12V rail design if you open it up - if all the +12V wires end up bundled together in one giant solder point, it's a single rail supply.

                            --Randy

 


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Posted by BroadwayLion on Tuesday, November 24, 2015 4:37 PM

rrinker
I've tried a whole bunch and adding that load resistors have been pretty much unecessary. Maybe mine were better quality power supplies. Back in the 286 days, AST computers came with a load resistors in the case that you had to hook up unless you added a hard drive. Talk about low quality power supply...well, the whole things were low quality but that's beside the point. And especially if there is any sort of load on the power supply - the load resistor definitely is not needed.

 

LION not so sure. Modern computer power supplies are switching supplies, which do require a load or they will not work. Put the load back and they should work.

OLDER supplies may have been regular transformer supplies that may not have required a load, or may have had a built in load on the assumption that a simple thing like a computer (sans all of those drives) did not draw wll that much power anyway.

Computer supplies are the same for USA and for Astralia-Europa,etc. since they have a little switch to select between one and the other, and the newer ones have not even that, they will take whatever you put into is and upt out the right stuff.

ROAR

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Posted by tbdanny on Tuesday, November 24, 2015 3:04 PM
That should have been in 3 paragraphs. The forum seems to delete line breaks when I post from a mobile device :-(

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Posted by tbdanny on Tuesday, November 24, 2015 2:59 PM
I've got the power supplies now, and it turns out that the 500W is actually the smaller of the two, the other being 600W. Both use the standard 20+4 ATX connector (with 2 12vDC rails), and both have an extra 4-pin plug with 12v DC output.

I figure that if I build to the specifications of the 500W one, then I should be able to use both. The label for this one states that both 12v rails can handle up to 14A, although the combined total shouldn't exceed 23A. With the figures rounded up (for a safety margin), section 1 of the layout will draw 6A, and the others all 4A.

I will use the 4 pin 12vDC output to power the lighting for section 1, as this will put 3A over each wire in that plug. The other 4 sections (4A each) will come off the two power rails from the 20+4 pin connector - these will be carrying 8A each. This does mean that the 12v rail into which the 4-pin connector is attached will be running at 14A, but it can handle that. I'll have to check how this connector is tied in to the 12v rails.

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Posted by DigitalGriffin on Tuesday, November 24, 2015 9:08 AM

tbdanny
Power is volts x amps, is it not?

The desktop power supply I've got is 500W, and the mains AC voltage here in Australia is 240v.

So, on the input side, from the power socket;
500/240 = 2.08A draw

On the output side:
500/12 = 41.66A available.

Is this correct?

Will my approach of upgrading the wiring also work?

Depending on how bright the lighting is, I may drop the middle strings.
 



This is a bit complicated but yes and no.

 

INPUT SIDE:

First off power conversion isn't 100% efficient.  So you lose some of that conversion of 240VAC->12VDC to heat.  So figure 85% efficiency conservatively (depending on how well the power supply is built and load).  So you're actually drawing closer to 2.08A / .85 = 2.44 Amps (If it's a true 240 outlet and the power supply can handle 240V....most in the states are rated for 120/220 operation)

Now on the OUTPUT side:


Just because a power supply is rated at 500 Watts doesn't mean it can deliver all 500 watts on a single 12V rail.  That's the combined power of all the rails.  (3.3, 5, +12, -12 etc...)  And a 12V rail pigtail (the cord that comes out of the box is a pig tail because it's attached on) might be actually only rated to handle as low at 3 amps on a single rail.  

The real telling clue is to look at the label slapped on the side of 99% of quality power supplies which tells you the amp rating of each rail.

Didn't know it was so complicated did ya?

The good news is even a mediocre quality 500Watt power supply should be enough lighting and power for accessories for a good size layout.

As a rule of thumb White LEDs are about 6x more efficient then a standard incandecent.  So let's say your power supply label says the combined 12V rails can put out 300 Watts.  Well that's only about 5 60 Watt incandecent bulbs...but with leds, that's about 5x6 or 30 incandecent bulbs equivalent lighting for the same power.  And as a perk they last about 20,000 hours.  Now you see why the government, power companies, and manufacturers push these things so hard.

 

Here's a good tutorial...

http://makezine.com/projects/computer-power-supply-to-bench-power-supply-adapter/

The only thing I don't like about the above tutorial is that the 12V and 5V pins might be on multiple rails.  So I like to wire together the 12V wires together, and the 5V supply wires together from the accessory wires as well.

Don - Specializing in layout DC->DCC conversions

Modeling C&O transition era and steel industries There's Nothing Like Big Steam!

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Posted by tbdanny on Monday, November 23, 2015 8:01 PM
Taking into account the last few posts, on the input side have:
500w/220v = 2.27A current draw from power socket.

On the output, we have 400w (80% of 500w) at 12v:
400w/12v = 33.34A available.

Logging in total is 19.5A (approx), so this should be covered.

I'm also thinking of breaking out another pair of connections with a 3A breaker, to power my accessory bus.

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Posted by rrinker on Monday, November 23, 2015 7:21 PM

tbdanny
Power is volts x amps, is it not?

The desktop power supply I've got is 500W, and the mains AC voltage here in Australia is 240v.

So, on the input side, from the power socket;
500/240 = 2.08A draw

On the output side:
500/12 = 41.66A available.

Is this correct?

Will my approach of upgrading the wiring also work?

Depending on how bright the lighting is, I may drop the middle strings.
 

 The wiring is correct - you definitely want more than #28 wire for this! I'd run seperate bus runs to each section and fuse them off at something around the expected draw. If it's 5 amps for 15 meters, that's roughly 1 amp for every 3 meters. So just add up the length of all the strings you have connected to a given set of feeders and divide by 3 to figure how many amps you need to that group.

 The breakout box is a good idea, that's what I was going to do - so if the power supply went out, all I have to do is plug in another one. Beats cracking them open and making the mods - plus no worries about the high power caps inside which can give you quite a jolt even if the supply has been unplugged for hours. You're a little optimistic on the draw from the wall, figure on basic computer power supplies running at about 80% efficiency, on a good day. So if you need 40 amps at 12V, 480 watts out, it will be more realistic to say it draws 600 watts from the wall, at 240VAC that's 2.5 amps.

 Based on what I've seen others do with similar widths, I figure I will need 3 strands on most of my layout, but I plan to make one of them an RGB strand so I can do daybreak/sunset/night effects as well as have it on full white with the other two for broad daylight.

                         --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by rrinker on Monday, November 23, 2015 7:10 PM

rrebell

Seems like a lot of amps for so little space, my entire layout uses less power, including the lights of which I have around 60 cfl's

 

Yes but that's at 120 volts, 10x the voltage - so if all else were equal, 1/10th the amps. Even accounting for less than perfect power supplies, I'll bet the draw at the wall is far less than your CFLs. 5 meters, 15+ feet, of LEDs drawing 5 amps, that would need to be just half an amp at 120V with CFLs - pretty sure enough CFLs to light up 15 feet of layout would draw more than 1/2 amp.

                       --Randy

 


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Posted by rrebell on Monday, November 23, 2015 7:05 PM

Don't use 240 to fiqure things use 220. Here in the states the real available power is closer to 109 vs. 120 rated. I have very little knowlege of low voltage so will bow out of the rest of the discusion.

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Posted by tbdanny on Monday, November 23, 2015 5:23 PM
Power is volts x amps, is it not?

The desktop power supply I've got is 500W, and the mains AC voltage here in Australia is 240v.

So, on the input side, from the power socket;
500/240 = 2.08A draw

On the output side:
500/12 = 41.66A available.

Is this correct?

Will my approach of upgrading the wiring also work?

Depending on how bright the lighting is, I may drop the middle strings.

The Location: Forests of the Pacific Northwest, Oregon
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Posted by DigitalGriffin on Monday, November 23, 2015 5:11 PM

*shaking my head*

Don - Specializing in layout DC->DCC conversions

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Posted by CSX Robert on Monday, November 23, 2015 4:54 PM

rrebell

Seems like a lot of amps for so little space, my entire layout uses less power, including the lights of which I have around 60 cfl's

 

 

chutton01

How many independant circuits does the OP have within his layout room, anyway?
Normally in North America outlets (well, actually the circuit is) are rated for 15A, with heavier duty 20A outlets (normally having a 'T' shaped neutral) - again, this is 20A per circuit.  This lighting scheme is some serious power draw, approaching stage lighting levels...

 

You guys are confusing current and power.  Power is watts, not amps.  20 amps at 12 volts is the same power as 2 amps at 120 volts.

 

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Posted by Mark R. on Monday, November 23, 2015 4:49 PM

chutton01

How many independant circuits does the OP have within his layout room, anyway?
Normally in North America outlets (well, actually the circuit is) are rated for 15A, with heavier duty 20A outlets (normally having a 'T' shaped neutral) - again, this is 20A per circuit.  This lighting scheme is some serious power draw, approaching stage lighting levels...

 

20 amps from a 12 volt source draws considerably less amperage from the 110 volt main in the conversion. 

Mark.

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Posted by middleman on Monday, November 23, 2015 3:54 PM

Think of each 300 LED 5 meter strip as 100 groups of 3 leds.All the groups are wired in parallel,but the 3 LEDs in each group are wired in series. If 100 groups = 6 amps,then each group draws .06 amps. You can simply count the groups of three you have in your cut-to-length sections,and multiply by .06 to give you the amperage of that section.Do this with each section you have connected to the same power supply,and add those numbers together. That will give you the total amperage needed from that power supply. I like to size my power supplies above the amps needed by at least 25%. A power supply operating at less than maximum rated load runs cooler,and will likely last longer.

Mike

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Posted by tbdanny on Monday, November 23, 2015 3:23 PM
I'm getting a bit confused here. It is 72 watts or less per 5m strip, but as installed, these aren't 5m strips. They're cut to fit the layout section lengths, and the longest are 1.74m. Each power supply I've used has been 12v. There are three strips on each layout section, connected in parallel. I used 3 to eliminate shadows, especially against the backdrop.

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Posted by middleman on Monday, November 23, 2015 3:13 PM

The 5050 LED strings draw 5 or 6 amps per 5 meters from a 12 volt source,so you're looking at a load of 72 watts(plus a fraction for transformer loss) or less per strip.  Roughly .6 amp(per strip)from your 120 volt outlet.

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Posted by chutton01 on Monday, November 23, 2015 3:02 PM

How many independant circuits does the OP have within his layout room, anyway?
Normally in North America outlets (well, actually the circuit is) are rated for 15A, with heavier duty 20A outlets (normally having a 'T' shaped neutral) - again, this is 20A per circuit.  This lighting scheme is some serious power draw, approaching stage lighting levels...

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Posted by rrebell on Monday, November 23, 2015 2:48 PM

Seems like a lot of amps for so little space, my entire layout uses less power, including the lights of which I have around 60 cfl's

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Posted by tbdanny on Monday, November 23, 2015 2:02 PM

maxman


I didn't see the current requirement in the link.  Did you have to ask them the questions and they responded?



In the table in the eBay listing, it states that the 5050 LEDs (which I used) have a draw of 5A/5m.

rrinker


There are also limits on how many strings you cna run end to end, because even if you supply the proper power, the printed circuit strips in each section will only be able to handle so much current - you can;t just keep stringing them end to end around your entire room and just have one power feed at the end. You need to have dedicated feeders for every couple of sections at least (I think I would just feed each section directly and never use the end to end connections). This also allows seperate sections limited with fuses or breakers - 20+ amps at 12V is 240+ watts which is plenty of heat to melt things or even start a fire. Rather than trying to make one 20 amp power bus, which would need somewhere in the neighborhood of #10 wire to not have excessive voltage drop, run seperate lines to each 3M section of LEDs, limited at 5 amps each.

                     --Randy


This is the first time I've worked with a system that involves more than 4 or 5 amps, so I want to make sure I have my approach correct this time.

At the moment, none of the LED strips are connected end-to-end.  My layout is divided into 5 sections, the longest of which is 1.74m, and the rest are all around 1.2m.  Each section has 3 strips, all of which are connected with their own feeders, in parallel.  On each section, these feeders (on the top of the shadow box) go to a single pair of wires, which runs down behind the backdrop and joins the lighting bus.

Now this is where I think I'm going to have to redo the wiring, as the feeders, the wires behind the backdrop and the lighting bus itself are multi-core, 28AWG.  I've used this for feeders on my track & accessory bus without any issues.

I think what I need to do for the lighting is as follows:

1) Adapt the power supply from a desktop PC to drive the lighting.  This will be done by constructing a 'breakout box' with a matching connector for the standard plug on the power supply (similar to this: http://makezine.com/projects/computer-power-supply-to-bench-power-supply-adapter/).  This will have the load resistor (if needed), power switch and a bank of 5 circuit breakers.  One will be 7A (local electronics shop doesn't do 6A), and the rest will be 5A.  These will run to 5 pairs of connectors on the outside of the box; 1 pair for each section.  I'm also thinking of using an aluminum case, so it could act as a heatsink if needed.

2) Replace the feeders on the 1.74m section with heavier wire.

3) Redo the bus & backdrop wiring, with wires that are capable of carrying at least 7.5A - 13AWG or larger.  Each section of the layout will also have its own feed, directly from the power supply.

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Posted by rrinker on Sunday, November 22, 2015 11:59 AM

 I've tried a whole bunch and adding that load resistors have been pretty much unecessary. Maybe mine were better quality power supplies. Back in the 286 days, AST computers came with a load resistors in the case that you had to hook up unless you added a hard drive. Talk about low quality power supply...well, the whole things were low quality but that's beside the point.

 And especially if there is any sort of load on the power supply - the load resistor definitely is not needed.

As for the LEDs - the reel of RGB LEDs I bought, 3M worth, came with a 5A power supply. That's about standard for the 5050 strips and maybe for the ones that use more but smaller LEDs. So 15 meters worth will ned 3x the power, and so forth. Individual LEDs are low current but string together a few hundred and it adds up. There are also limits on how many strings you cna run end to end, because even if you supply the proper power, the printed circuit strips in each section will only be able to handle so much current - you can;t just keep stringing them end to end around your entire room and just have one power feed at the end. You need to have dedicated feeders for every couple of sections at least (I think I would just feed each section directly and never use the end to end connections). This also allows seperate sections limited with fuses or breakers - 20+ amps at 12V is 240+ watts which is plenty of heat to melt things or even start a fire. Rather than trying to make one 20 amp power bus, which would need somewhere in the neighborhood of #10 wire to not have excessive voltage drop, run seperate lines to each 3M section of LEDs, limited at 5 amps each.

                     --Randy

 


Modeling the Reading Railroad in the 1950's

 

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Posted by tbdanny on Saturday, November 21, 2015 10:12 AM

Mark R.

Keep in mind you just can't pull a power supply out of a desk-top computer and use it without modification ....

http://web2.murraystate.edu/andy.batts/ps/POWERSUPPLY.HTM

Mark.

 

Mark,

Thanks for the link.

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Posted by BroadwayLion on Saturday, November 21, 2015 9:31 AM

Mark R.

Keep in mind you just can't pull a power supply out of a desk-top computer and use it without modification ....

http://web2.murraystate.edu/andy.batts/ps/POWERSUPPLY.HTM

Mark.

 

 

Thanks. I was going to mention this, but I did not have the solution that you have so kindly provided.

I'll keep that page, because I have a whole box of dead power supplies and should like to be able to use them

ROAR

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Posted by Mark R. on Friday, November 20, 2015 11:49 PM

Keep in mind you just can't pull a power supply out of a desk-top computer and use it without modification ....

http://web2.murraystate.edu/andy.batts/ps/POWERSUPPLY.HTM

Mark.

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