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Kadee couplers causing consist problems?

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Posted by riogrande5761 on Friday, June 13, 2014 8:00 AM

wjstix

Athearn Ready to Run and Genesis are basically two very different product lines. As noted, RTR are based on the old "blue box" Athearn engines, which had trouble just as the OP described.

While that is an important distinction, some of the blue box line such as the SD45T-2's and SD40T-2's are very nearly Genesis level in detail and a great bang for the buck.

Rio Grande.  The Action Road  - Focus 1977-1983

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Posted by richhotrain on Saturday, June 7, 2014 5:33 PM

maxman

 

 
rrinker

 Same way the regular ones are made, there are two pieces (3 if you count the 'air hose') that get assembled in the manufacturing process. Assembling the components would be no different with a metal or plastic head.

                        --Randy

 

 

I wasn't asking how the parts are assembled.  I was asking if the head and shank are a one piece plastic thing to which the movable parts are added.

 

Yep, that's exactly what Kadee is saying. The head and shank are one piece of plastic.

Rich

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Posted by zstripe on Saturday, June 7, 2014 4:12 PM

Think of your left hand, your four fingers being connected to your hand in turn connected to your wrist (shank) all one piece (plastic) the large knuckle being your thumb attached to your wrist with a pin, the pin the moving knuckle and air hose, also spring are Metal...the rest one piece plastic:

 

 

Frank

 

 

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Posted by maxman on Saturday, June 7, 2014 3:49 PM

rrinker

 Same way the regular ones are made, there are two pieces (3 if you count the 'air hose') that get assembled in the manufacturing process. Assembling the components would be no different with a metal or plastic head.

                        --Randy

 

I wasn't asking how the parts are assembled.  I was asking if the head and shank are a one piece plastic thing to which the movable parts are added.

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Posted by rrinker on Saturday, June 7, 2014 3:00 PM

 Same way the regular ones are made, there are two pieces (3 if you count the 'air hose') that get assembled in the manufacturing process. Assembling the components would be no different with a metal or plastic head.

                        --Randy

 


Modeling the Reading Railroad in the 1950's

 

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Posted by maxman on Saturday, June 7, 2014 10:27 AM

richhotrain
 
zstripe

It appears that some do not know that Kadee makes a plastic shank coupler, the knuckle is metal, the shank is plastic. The whole coupler is not plastic. #28, is the same as #5 and #148.

Big Smile

Frank

 

 

 

I didn't realize that.  I had no reason to doubt it, but I had a look at one of my Kadee plastic couplers and I couldn't tell if the knuckle was metal or not  So I wrote to Sam at Kadee.   Here is his response:

 

Our 20 and 30 series couplers have plastic shanks and heads with a metal knuckle (moving part of the head).

Rich 
 

Well, you guys have managed to totally confuse me.  I always thought that just the shank was plastic, and wondered how they attached that to the head.  If I understand the Kadee answer correctly, only the moving part of the coupler is metal and the head is plastic.  This actually makes more sense to me, but is that how the item is really made?

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Posted by Ron High on Saturday, June 7, 2014 9:33 AM

There seems to be 2 different issues discussed here by different posters. Are we talking about a momentary short or loss of power due to a momentary open circuit. I am not running DCC so I admit that detecting a problem with lots of decoder equipped units may complicate detecting what the problem is. With DC power and a voltmeter and ammeter it is very easy to determine either a short or open even if it is momentary. I guess with DCC to do the same would require removing or isolating all units except the ones in question. Is this a practical means of finding such a problem?

Ron High

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Posted by richhotrain on Saturday, June 7, 2014 8:20 AM

zstripe

Rich,

That's what I said in the very beginning...the shank is plastic, the knuckle is metal. The shank looks exactly like a #5 and #148, that's for the #28. I have been using them for quite awhile now. I also use them with the flat copper spring, that a lot of people don't care for.

Take Care!

Frank

 

Yeah, I know, Frank.  I acknowledged that.  Someone else on this thread admitted surprise as well.   Thanks for pointing that out.  It is sure not obvious to look at it.  Now we have the final word from Sam the Answer Man at Kadee.

Rich

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Posted by zstripe on Saturday, June 7, 2014 7:58 AM

Rich,

That's what I said in the very beginning...the shank is plastic, the knuckle is metal. The shank looks exactly like a #5 and #148, that's for the #28. I have been using them for quite awhile now. I also use them with the flat copper spring, that a lot of people don't care for.

Take Care!

Frank

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Posted by richhotrain on Friday, June 6, 2014 6:33 PM

zstripe

It appears that some do not know that Kadee makes a plastic shank coupler, the knuckle is metal, the shank is plastic. The whole coupler is not plastic. #28, is the same as #5 and #148.

Big Smile

Frank

 

I didn't realize that.  I had no reason to doubt it, but I had a look at one of my Kadee plastic couplers and I couldn't tell if the knuckle was metal or not  So I wrote to Sam at Kadee.   Here is his response:

Our 20 and 30 series couplers have plastic shanks and heads with a metal knuckle (moving part of the head).

Rich 

Alton Junction

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Posted by Mark R. on Friday, June 6, 2014 1:43 PM

You could add wheel wipers probably easier than soldering to the bronze journals. Solder short lengths of bronze wire to the metal plates on both sides of the trucks, bend them out with a curved end on them so they press against the back of the wheel face.

I still can't help feeling you're missing something. I've had many of these engines through my shop, and with a good cleaning to remove any errant lubrication and paint, I've never experienced any power drop-outs. Even my Atlas engines from the factory exhibited similar problems due to a light film of lubrication on the axle tips. A good cleaning fixes them every time.

Mark.

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Posted by rrinker on Friday, June 6, 2014 1:16 PM

 If this is an Athearn RTR loco, it probably has the same problem my RS-3 has. Best option seems to be using some fine flexible wire and solder wires directly from the pickup bushings to the truck feeds of the decoder. Bypass the bolster and frame path with known good wiring. This requires care, the bushings are small and much of a blob of solder will interfere with either the hole for the axle or the ability of the bushing to slide up and down in the truck frame. I guess another option would be to rig wheel wipers as an alternative power pickup path, attaching that while not interfering with the truck rotation might be even more tricky.

 

               --Randy

 


Modeling the Reading Railroad in the 1950's

 

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Posted by Mark R. on Friday, June 6, 2014 12:26 PM

Sounds like you covered most all the bases ! There's no lubrication on the axles is there ? Some lubricants make an excellent insulator .... although with that many axles, I wouldn't think that would be a problem. I've had a few engines where lubrication has leached out onto the axles and caused what you are experiencing. Giving the axles and bushings a good cleaning in solvent usually cures it.

Adding more capacitance to the factory installed capacitor won't do anything as that capacitor is strictly a "stay alive" for the sound circuit - it does not tie in to the motor circuit. It's there to prevent the sound from constantly restarting during small power outages.

Have you checked continuity between front and rear trucks ? No internally broken wires ? There's something you are missing - with that many wheels and additional weight added, you really should not be having any issues.

Mark. 

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Posted by Victor on Friday, June 6, 2014 12:03 PM

No, there's no such thing as too many locos! This post has taken a turn of events. I have determined that some units act this way (erratic current pickup) all by themselves. The worst one stops and restarts several times in one long lap all by itself. I tried adding two additional capacitors in parallel with the original one, and that made no difference. Pressing down lightly on the loco after it stalls causes a restart. Of course the track and wheels are freshly cleaned, to rule that out. I don't have room for the new Soundtraxx "Keep Alive" unit, as these eight locos are already crammed with a large speaker enclosure in the rear, and added weights shoe-horned into any available spaces. I've decided that pickup problems between the metal truck frames and the axle bearing blocks are the next likely area to attack. The black coating had already been removed from the U-slots, and hard wiring soldered to the metal frames, but there's a lot of slop in the axle bearing fit into the plates. I figure I'll solder jumper wires directly to each bronze block, then connect that to the main truck feeder wires. Don't know how I'll get a soldering tip in there yet.

Thanks for all the good responses and suggestions. Too bad somebody doesn't offer a better, aftermarket truck design, if this turns out to be the solution. 

Victor
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Posted by ba&prr on Friday, June 6, 2014 8:11 AM

Is there such a thing as too many loco's?????   Joe

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Posted by zstripe on Friday, June 6, 2014 4:50 AM

I have them on five Athearn DC BB SD40-2's going on 8 yrs now.

Pulling a 50ft long Intermodal train. Don't really need all five...but I like the way it looks. Big Smile

Just can't beat those ''growler's''.

http://www.kadee.com/htmbord/page28.htm

 

Take Care!

Frank

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Posted by PATRICK GROFT on Friday, June 6, 2014 3:16 AM

if you think the Kadee couplers are causing the problem and they are mounted with metal 2-56 screws, try replacing the metal screws with plastic 2-56 screws. this should isolate the coulpers from the frame, removing any polarity issues. 

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Posted by ba&prr on Thursday, June 5, 2014 4:03 PM

I didn't know that either. I wonder how strong they are?  Joe

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Posted by zstripe on Thursday, June 5, 2014 3:53 PM

It appears that some do not know that Kadee makes a plastic shank coupler, the knuckle is metal, the shank is plastic. The whole coupler is not plastic. #28, is the same as #5 and #148.

Big Smile

Frank

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Posted by ba&prr on Thursday, June 5, 2014 3:21 PM

What if you trimmed the glad hands back a bit?  Joe

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Posted by Ron High on Thursday, June 5, 2014 2:05 PM

I have seen an occasion where the short was through the metal glad hands touching each other and the frames at the same time.This was on a couple of metal Hobbytown units.The only solution I came up with is a unit in between with out a hot frame issue. I run DC so it was an occasional minor issue

Ron High

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Posted by Renegade1c on Thursday, June 5, 2014 8:58 AM

as BA&prr explained there is a plastic ring in the coupler box that isolates the couple from the mounting screw (in the RTR versions). This is true of most of Kadee's couple boxes in addition to the RTR boxes used by Athearn. if it is a older blue box model then there can be hot frame issues.  The blue box models used a plastic clip to hold the coupler in place and the couplers could directly contact the frame.

The other option rather than using a plastic couple (which I do not allow on my layout, too many break) is to use a plastic screw and Kadee couple box. This will prevent pretty much all hot frame issues from creating shorts with other locomotives. 

The majority of my fleet is Athearn (super detailed RTR and blue box) locomotives and I have zero issues. THe only time i have intermittent issues with my locos is dirty track/dirty wheels. 

I have been in the construction phase of the new layout so the track is filty at the moment. The sound decoders really don't like that at all. 


Colorado Front Range Railroad: 
http://www.coloradofrontrangerr.com/

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Posted by rrinker on Thursday, June 5, 2014 8:51 AM

 The RS-3's are pretty much hit or miss. I had to get 2 before I had one that actually ran - but this was just singly. The first one had almost no pickup from the one truck, despite adding hard wiring from the truck frames right to the board (no longer relying on the bolster and frame, or the one wire sandwiched between the frame and the board). I've come to the conclusion that the problem is between the brass bushings and the metal truck frame - the plastic now used to hide the shiny metal that used to be visible in the old Blue Box locos seems to be preventing the bushings from properly contacting the metal. I guess soldering pickup wires to each individual bushing would solve this. The second unit I got thankfully very cheap (about $20! - wonder why the value plummetted so fast...) and it ran fine, so I just swapped shells with the one I wanted. I have a whole stack of undec Atlas/Kato RS-3's, think I'll stick with those, they are much better runners.

                --Randy


Modeling the Reading Railroad in the 1950's

 

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Posted by ba&prr on Thursday, June 5, 2014 8:00 AM

I have 2 Athearn RTR RS3's with Kadee metal couplers I covsist with one facing forward and one reverse. I have Tsu's installed with a larger cap in each. No stall or intermitent problems with them. There is a plastic boss that the hole in the coupler shank goes over. The coupler box is plastic as well. With the boss, the coupler is isolated from the frame and screw.  It could also be a bad solder joint on the track pick up yabs or the motor tabs as well.  Joe

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Posted by rrinker on Thursday, June 5, 2014 7:21 AM

 If the coupler mounts tot he BODY - no problem. If it mounts to the frame - problem. Sure, it's in a pkastic box. But it's a METAL coupler with a METAL screw up the middle. That's why it's so intermittant - at rest, the couple likely does not touch the metal screw, at least not with enough force to lower the resistence enough to make much of a short.

 Kadee didn't come up with couplers with a plastic shank because they wanted to make plastic couplers or they were trying to save money over all-metal couplers.

 If a plastic shank coupler is being used, and/or it is body-mounted and not screwed in tot he frame in any way, then indeed the problem lies elsewhere. But if the locos run fine singly, then there is no issue with the power pickups or the wheels being dirty or any of that. All that really happens in consisting, when you get down to it, is that all locos in the consist get the same DCC command, so there should be no difference in operation. Easy to prove out the couplers, either run them all the same direction, or consist them but not have them coupled up, keep them a foot or so apart. If they work fine that way, it's not a decoder or consisting issue.

                                --Randy


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by Mark R. on Wednesday, June 4, 2014 4:25 PM

ba&prr

The CurrentKeeper (P.N. 810140) maintains power to the decoder for up to 10 seconds during electrical interruptions for hiccup-free operation of sound, lights and motor. It measures 40mm x 6mm x 11mm and has an MSRP of $24.95.

From Soundtraxx you tube demo.  Joe

 

The Current Keeper does not wire into the same place as the capacitor that comes on the board. The current keeper attaches to the same black wire, but not the red, but rather the blue so it will feed the motor circuit as well.

Mark.

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Posted by Mark R. on Wednesday, June 4, 2014 4:24 PM

ba&prr

Maybe, but I an AT in a diesel that had a similar problem. I added a second keep alive cap and the problem went away.  Joe

 

Purely coincidence then. Here's the layout and an explanation of the circuitry ....

http://wayback.archive.org/web/20120729061658/http:/www.members.optusnet.com.au/mainnorth/alive.htm

Mark.

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Posted by ba&prr on Wednesday, June 4, 2014 4:21 PM

The CurrentKeeper (P.N. 810140) maintains power to the decoder for up to 10 seconds during electrical interruptions for hiccup-free operation of sound, lights and motor. It measures 40mm x 6mm x 11mm and has an MSRP of $24.95.

From Soundtraxx you tube demo.  Joe

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Posted by ba&prr on Wednesday, June 4, 2014 4:11 PM

Maybe, but I an AT in a diesel that had a similar problem. I added a second keep alive cap and the problem went away.  Joe

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