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DC Tethered Walk-around

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DC Tethered Walk-around
Posted by Acela026 on Thursday, July 15, 2010 8:41 AM

In the "Layout&Layout Building" forum, I asked how much a simple DCC system would cost for a walk around system.  One user suggested that I use "A simple DC (Not DCC) controller with a tethered throttle on a longish cord by combining a 16V AC wall wart power supply, and a home built SCR throttle (A Silicone Controlled Rectifier to turn the AC into DC, with a center-off switch for "reverse-stop-forward" and a knob for resistance/voltage adjustment) for about $50 or so."SOO's red Wing Division in HO

Is this an accurate estimate on the cost, and since it is "home built" what materials might I need for a project like this.  I am not concerned about 2 train operation on this layout (a 4x8, same basic design as the Soo's Red Wing Divisoin, see photo), but since I am planning in a viewblock, tethered walk around sounds like the cheapest and simplest option. 

Thank You! Acela026

 The timbers beneath the rails are not the only ties that bind on the railroad.
           -
-Robert S. McGonigal

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Posted by Chessie Sys. 3022 on Thursday, July 15, 2010 9:48 AM

The only parts I can help you with are:

  • Plastic project enclosure
  • SPDT Center-Off Switch
  • Linear potentiometer (not sure what value)
  • Probably a power supply jack (they'd be called a DC jack, I believe)
  • Wire (I'd say 22ish gauge?)
  • Silicon Controlled Rectifier (I believe this is a part, but I don't have too much knowledge with it, so {I'm not sure)

Hopefully another member can help correct me and add in the values or parts I missed.

Modeling New Haven despite what his user name says...

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Posted by mokenarr on Thursday, July 15, 2010 10:57 AM

 If you are not into building your own , there are companys that make teathered DC throttles.   I use a GML Rover from GML Enterprise and it works great.  have had it for years.  I know there are others out there but do not have names..

Old Steam loco's never die, they just lose thier fire.
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Posted by Acela026 on Thursday, July 15, 2010 11:03 AM

mokenarr
I use a GML Rover from GML Enterprise and it works great.

 

How much do they cost? sounds like what I am looking for

 The timbers beneath the rails are not the only ties that bind on the railroad.
           -
-Robert S. McGonigal

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Posted by fwright on Thursday, July 15, 2010 11:10 AM

Acela026

In the "Layout&Layout Building" forum, I asked how much a simple DCC system would cost for a walk around system.  One user suggested that I use "A simple DC (Not DCC) controller with a tethered throttle on a longish cord by combining a 16V AC wall wart power supply, and a home built SCR throttle (A Silicone Controlled Rectifier to turn the AC into DC, with a center-off switch for "reverse-stop-forward" and a knob for resistance/voltage adjustment) for about $50 or so."SOO's red Wing Division in HO

Is this an accurate estimate on the cost, and since it is "home built" what materials might I need for a project like this.  I am not concerned about 2 train operation on this layout (a 4x8, same basic design as the Soo's Red Wing Divisoin, see photo), but since I am planning in a viewblock, tethered walk around sounds like the cheapest and simplest option. 

Thank You! Acela026

Since I'm not the one who wrote the suggestion, I'm not sure where the numbers came from.  They actually sound a little high to me.

There are a variety of circuits for DC throttles available on the Internet and in older issues of Model Railroader.  Some are explicity designed as tethered walk-around throttles; others can be turned into tethered walk-around throttles through judicious placement of control and power components.

Questions or goals you need to resolve:

  • Do you want the throttle to have memory?  In other words, when you unplug the tether do you wnat the train to stop, or continue at the last commanded speed and direction (memory).  The memory feature adds some cost and complexity, but is achieveable.  On a small, single operator layout I would recommend not using memory.
  • How many conductors are needed in the tether, and how much current do they have to carry.  The simplest design is to put AC in on 2 conductors and DC to the track on the other 2 conductors, for 4 conductors total.  The drawbacks of this design are heat producing components are in the handheld, full track current flows through the tether meaning thicker wires in the tether, and finding a convenient and durable 4 pole connector and jack plate.  There are throttles that can do with a 3 wire tether, but these usually use 2 buttons - one to increase speed in one direction, and the other to decrease speed or reverse.  If only control currents (not full track current) are in the tether, you can use coiled telephone handset cable or similar.
  • How many controls do you want on the handheld?  Just a knob for throttle and a toggle for direction?  Do you want momentum or voltage adjustments on the handheld?  I use an SPST toggle for direction on the handheld to toggle a relay under the layout for direction control.  This avoids track current in the tether, and requires one wire output for the relay and one for throttle setting as well as the the two input wires.
  • What sort of pulse circuitry do you want?  None?  Adjustable pulse frequency?  Pulse width modulation?  Pulse suppression at higher voltages?  Square wave, sawtooth, or rounded pulses?  Controllable or automatic pulses?  Do you need ultimate tie crawling performance, or is 3 scale MPH slow enough?  The better your locomotives run at slow speed, the less you need any form of pulses. 

Cost is going to vary considerably depending on where you get your components.  If you use Radio Shark you will pay top dollar - probably twice or more what you will pay from a mail order electronics store - if you can even find the necessary parts there.

Here is an example of a very simple DC handheld throttle I built for less than $20 even at today's Radio Shack prices.  It has no pulse or momentum circuitry, just a 2 transistor (1 Darlington) voltage follower setup.  The Darlington and direction relay and other power circuitry is under the layout.  A 4 wire telephone handset cable is used with a square 4 pole connector set.  The same thing might be done today with op amps.

Some circuits of interest are at:

http://www.awrr.com/throttle.html

http://home.cogeco.ca/~rpaisley4/Throttles.html

Hope this helps

Fred W

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Posted by chatanuga on Thursday, July 15, 2010 12:27 PM

In May, I bought two of these.  They're $40 each.  Very fast shipping.  This past weekend, I finished wiring the last of the three locations for them to plug into on my layout, and they work very nicely.

Kevin

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Posted by Acela026 on Thursday, July 15, 2010 12:47 PM

fwright
Do you want the throttle to have memory?

 

No, for what I will be doing, it won't be neccessary. 

fwright
How many conductors are needed in the tether, and how much current do they have to carry.

I am not too sure about this one, what would your suggestion be?

fwright
How many controls do you want on the handheld?  Just a knob for throttle and a toggle for direction?  Do you want momentum or voltage adjustments on the handheld?

Two, but momentum might be nice to have. 

fwright
What sort of pulse circuitry do you want?  None?  Adjustable pulse frequency?  Pulse width modulation?  Pulse suppression at higher voltages?  Square wave, sawtooth, or rounded pulses? 

 

3MPH is slow enough, but my locomotives do not run too smoothly at slower speeds without pulse, so, again, I would need some help with what kind of pulse...

 

Thank You! Aceka026

 The timbers beneath the rails are not the only ties that bind on the railroad.
           -
-Robert S. McGonigal

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Posted by ATLANTIC CENTRAL on Thursday, July 15, 2010 1:32 PM

Acela026

fwright
What sort of pulse circuitry do you want?  None?  Adjustable pulse frequency?  Pulse width modulation?  Pulse suppression at higher voltages?  Square wave, sawtooth, or rounded pulses? 

 

3MPH is slow enough, but my locomotives do not run too smoothly at slower speeds without pulse, so, again, I would need some help with what kind of pulse...

I use the Aristo Craft Train Engineer wireless radio throttles which have a pulse width modulation output. With all my locos it provides good steady slow speeds in the 3-4 smph range, some locos even slower.

One common charactoristic of PWM is that at whatever speed the motor starts, it is very likely to keep running steady. So if a particular loco starts at 3 smph, its very likely to run smoothly without stalling at that speed.

Full voltage pulse width modulation also works well with the typical factory lighting circuits in most locos, providing full brightness constant lighting even before the loco starts moving.

Sheldon

    

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Posted by Acela026 on Thursday, July 15, 2010 1:52 PM

ATLANTIC CENTRAL
Full voltage pulse width modulation also works well with the typical factory lighting circuits in most locos, providing full brightness constant lighting even before the loco starts moving.

  WHOA! How does that Work?

 The timbers beneath the rails are not the only ties that bind on the railroad.
           -
-Robert S. McGonigal

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Posted by fwright on Thursday, July 15, 2010 2:17 PM

Acela026

fwright
How many conductors are needed in the tether, and how much current do they have to carry.

I am not too sure about this one, what would your suggestion be?

fwright
How many controls do you want on the handheld?  Just a knob for throttle and a toggle for direction?  Do you want momentum or voltage adjustments on the handheld?

Two, but momentum might be nice to have. 

fwright
What sort of pulse circuitry do you want?  None?  Adjustable pulse frequency?  Pulse width modulation?  Pulse suppression at higher voltages?  Square wave, sawtooth, or rounded pulses? 

3MPH is slow enough, but my locomotives do not run too smoothly at slower speeds without pulse, so, again, I would need some help with what kind of pulse...

Thank You! Aceka026

You might want to look up some of the links others and I provided you with potential throttle designs.  The write-ups will give some of the advantages and disadvantages of some of the pulse waveforms and other features.  Almost all the stuff about pulses comes down to trade-offs between very slow speed performance, ease of pulse generation, and potential motor overheating.

If you are not running high-end locomotives with coreless motors, overheating is generally not an issue much these days, and all but the most extreme pulses will be reasonably safe to use.  N locomotives are a little more prone to overheating than HO because of their size.

Pulse suppression (or pulse injection as MRC calls it) only uses pulses for slow speed running, allowing the pulses to die out as the voltage increases.  This is gentler on motors than PWM (pulse width modulation).

PWM is very easy to efficiently generate, and provides excellent low speed operation.  Each pulse has a fixed 12 volt or similar amplitude, and the duration of the pulse is controlled to control the speed of the motor rather than the voltage controlling the speed of the motor.  Because PWM is efficient to generate - the transistor is either on or off - it is the standard control method for DCC decoders.  Typically, in higher current applications, an SCR is used to do the switching (turning the pulse on and off).  PWM with a pulse frequency of 60 or 120 Hz (easily generated from household AC) tends to make motors growl and run hot.  The newer silent drive decoders (and a good PWM throttle) will allow you to select or use pulse frequencies above 3 KHz to get rid of the audible growl and reduce heat buildup.  The drawback to the higher PWM pulse frequencies is loss of the ultra-slow speed capability.  Most HO locomotives will run smoothly at a minimum of 3-10 SMPH on non-pulse DC, and slower than that on pulse.  If they don't, they probably need some tinkering.

If you have momentum, you will probably want to be able to disable momentum at times (switching operations).  And the amount of momentum wanted is going to vary from situation to situation.  So my preference is for a switch to turn momentum on and off, and a control to vary the amount of momentum.

In most cases, with careful configuration of the components, the tether wire count can be kept to 4 for a non-memory throttle.  2 wires go for DC input voltage, 1 for output drive signal, and 1 for direction relay signal.  But this means most adjustments and their associated circuits have to be in the handheld - otherwise the wire count goes up.  Four low current wires is my favorite because I can use telephone handset coiled cords.  My favorite jack and plug for 4 wires has become the round 4 pin powered audio microphone plugs - convenient, secure (available with mechanical latch), sturdy, easy to plug and unplug, easy to find - but not cheap.  But I only need a couple of jacks on my small layouts.

The final thought is ergonomics.  In my earlier post, the handheld unit pictured is pretty practical for 2 hand operation.  But it's impractical for 1 hand operation - I didn't know any better at the time.  The advantage of one hand operation (and you would want to decide whether it's right or left hand) is that the other hand is free for uncoupling with a pick or skewer, or carrying card cards or waybills or switch lists.  If you want true one hand operation, a good set up is to have the throttle control to be a thumb wheel, reachable by your thumb with the case in your hand in its normal position.  Direction control could be a slide switch, a toggle switch, or even a latching push button, reachable and operated by a finger.  Less frequently used adjustments don't have to be one handed - momentum and pulse frequency come to mind.

my thoughts, your choices

Fred W

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Posted by richg1998 on Thursday, July 15, 2010 2:37 PM

 I use the Pacematic throttle design from the December 1977 MR.

I cannot post the schematic as it is copyrighted. About 14 volts AC goes to the box, rectified and sends DC to the track. It has pulse power with a switch to disconnect pulse power. Just a few components. No memory, does have momentum and braking capability.

Bridge rectifier, three resistors, potentiometer, two transistors, couple switches. Can be modified easily to suit you.

Rich

If you ever fall over in public, pick yourself up and say “sorry it’s been a while since I inhabited a body.” And just walk away.

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Posted by ATLANTIC CENTRAL on Thursday, July 15, 2010 3:36 PM

Acela026

ATLANTIC CENTRAL
Full voltage pulse width modulation also works well with the typical factory lighting circuits in most locos, providing full brightness constant lighting even before the loco starts moving.

  WHOA! How does that Work?

As soon as power is supplied to the track, that power is 12 volts, being switched on and off rapidly as Fred discribed ( The Train Engineer uses a high frequency, I'm not sure eactly what the number is), so light bulbs or LED's and their control circuits see it as full power in on - and they lght up.

I have no over heating issues using the Train Engineer with a wide range of older and newer HO locos.

Slow speed does vary a little based on the quality of motors and drives, but as mentioned before, all are at least down in the 3-4 smph range, some better.

As for ergonomics, that is my favorite thing about the Train Engineer. It has five large buttons that can be operated by touch/feel alone without looking at the unit. And it is ambidexrious for easy use in the right or left hand - a big issue for me being left handed. The buttons are: Faster, Slower, Left direction, Right direction, Emergency Stop. The buttons are large, raised and easy to identify by touch.

Sheldon

    

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Posted by Acela026 on Thursday, July 15, 2010 6:00 PM

fwright
Pulse suppression (or pulse injection as MRC calls it) only uses pulses for slow speed running, allowing the pulses to die out as the voltage increases.  This is gentler on motors than PWM (pulse width modulation).

This is exactly what I am looking for for small yard and Misc. swiching operations at somewhat prototypical speeds.  What would I need to get this (and the momentum feature too) into a handheld throttle?  Would I need just a toggle switch for the momentum on-off feature?

I enjoyed the fact that you brought up ergonomics, it is what my dad does for a living and he would be happy that other people besides him care. 

 The timbers beneath the rails are not the only ties that bind on the railroad.
           -
-Robert S. McGonigal

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Posted by richg1998 on Thursday, July 15, 2010 6:50 PM

 Go to the below link. That is a Google search for dc throttle momentum

http://tinyurl.com/27eehrh

You will see pulse power info in a couple linka.

Rich

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Posted by maxman on Thursday, July 15, 2010 9:09 PM

Acela026
I am not concerned about 2 train operation on this layout (a 4x8, same basic design as the Soo's Red Wing Divisoin, see photo),

 

Although you may not be concerned about two train operation, how many engines do you plan to have on the railroad at one time?  Is it only one, or are you going to have more and physically remove one and replace it with another every time you want to swap?

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Posted by fwright on Thursday, July 15, 2010 10:35 PM

Acela026

fwright
Pulse suppression (or pulse injection as MRC calls it) only uses pulses for slow speed running, allowing the pulses to die out as the voltage increases.  This is gentler on motors than PWM (pulse width modulation).

This is exactly what I am looking for for small yard and Misc. swiching operations at somewhat prototypical speeds.  What would I need to get this (and the momentum feature too) into a handheld throttle?  Would I need just a toggle switch for the momentum on-off feature?

I enjoyed the fact that you brought up ergonomics, it is what my dad does for a living and he would be happy that other people besides him care. 

 

The only modern (uses currently available parts) throttle circuit I know of that does pulse injection is this one:  http://www.awrr.com/throtl8.html

The momentum and pulse settings can be made adjustable or fixed by reading through the text.  If I had any motor growl from the default values, I would try changing C3, reducing it to 1/10 of suggested value, which would push pulse frequency to 830 Hz instead of 83 Hz.  With the higher frequency, you might want to half the pulse duty cycle by changing Ra and Rb.  The other pulse adjustment to play with is the pulse amplitude.

Use a multi-position switch with different size capacitors to have selectable amounts of momentum, similar to how the several speed ranges are implemented on the alternate handheld.

Another very good throttle with a rounded 60Hz pulse is at http://users.rcn.com/weyand/tractronics/articles/ccartcl/ccartcl.htm, called the CoolerCrawler.  This may produce some noise, but won't overheat even very sensitive motors.

An updated version of the Pacematic Throttle is at http://www.awrr.com/throttle_Thorne.html.  The Pacematic features an adjustable pulse riding a DC component.  Unlike the 1st throttle listed, the pulses don't die out, but the Pacematic does feature a brake.

A relatively simple 60Hz PWM throttle is here:  http://www3.sympatico.ca/kstapleton3/851.HTM.  There are many other PWM throttle circuits around, including some SCR throttles.

A lot depends on how you want to operate with a handheld.  Many like blipping push buttons better than the more conventional rotary or a thumbwheel speed control.  Others prefer the traditional.  And there are those who switch by having reasonable momentum, a fixed slow speed, and just a direction toggle.  It comes down to personal preference.

And if you are willing to build your own throttle and experiment a little, you can get exactly your preference.

hope this helps

Fred W

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Posted by rrinker on Thursday, July 15, 2010 10:47 PM

 That $40 PWM throttle looks nicely made, however I'd really prefer a higher frequency than 60hz. This is also an issue with many SCR throttle designs, they simply use the 60Hz AC input and let the SCR turn off naturally. But 60Hz will be an audible buzz in many locos. Problem is - a high frequency PWM above human hearing range will also have very poor performance at low throttle settings. DCC decoders that do this usually have a 'kick start' or 'torque compensation' feature to overcome th negatives of a high frquency drive. However adding this to a DC throttle would make it a bit more complciated than a $40 version. But well worth it - smooth and silent control AND the handheld won't get hot - PWM is very efficient as far as the driver circuits are concerned because the transistor or whatever is used is operated only in 2 sattes - full on or full off, no in between like with a standard variable voltage throttle where current NOT goign to the loco because the throttle is not wide open ends up being dissipated as heat.

 Just remember to clip off those RF noise suppression capacitors on Bachmann locos, they cause problems with any PWM drive, be it a DC throttle or a DCC decoder.

                               --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by Acela026 on Friday, July 16, 2010 9:22 AM

maxman

Although you may not be concerned about two train operation, how many engines do you plan to have on the railroad at one time?  Is it only one, or are you going to have more and physically remove one and replace it with another every time you want to swap?

Three or four, but usually one or two of them will be in an enginehouse, which I am wiring in as a sperate block.

The others will usually be out on the mainline, or stategicaly placed in seperate blocks when not in use for easier  (Hands-Free I hope) engine swaps. 

 The timbers beneath the rails are not the only ties that bind on the railroad.
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Posted by richg1998 on Friday, July 16, 2010 11:37 AM

 Our club used a variation of the below circuit. It was much simpler. We built four and I built two for myself. The 470ufd cap was ok for use and we used the throttles for almost 18 years.

The one with the 555 IC is in the below photos. I added a resistor with a switch to change the pot resistance almost in half for switching locos. More of the main pot can be used.

Two small pots are tweaked with a tuning tool to set minimum speed on the main pot. That way a slight change in the main pot and the loco starts to move.

http://www.awrr.com/throttle_Thorne.html

Rich

 

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Posted by maxman on Friday, July 16, 2010 12:00 PM

Acela026

maxman

Although you may not be concerned about two train operation, how many engines do you plan to have on the railroad at one time?  Is it only one, or are you going to have more and physically remove one and replace it with another every time you want to swap?

Three or four, but usually one or two of them will be in an enginehouse, which I am wiring in as a sperate block.

The others will usually be out on the mainline, or stategicaly placed in seperate blocks when not in use for easier  (Hands-Free I hope) engine swaps. 

So, you already have a control panel and/or panels where you have the block toggles mounted?  And are you intending to operate the turnouts manually or with some sort of switch machine?

Looking at your original "how much" question, I didn't see any information on how far along you were with the electrical part of the project.  If you are comparing cost, you have to factor in toggle switches, panel material, and the "cost" of your time and effort to put all that together.  If you already have that stuff done, then looking for the low cost option DC throttle makes sense.  On the other hand, you really don't need any blocks on a railroad of that size.  And if you are going to use manual turnouts, you really don't need any control panel.  So if the goal is to get up and running quickly, then maybe you should investigate the DCC option further.

Just my opinion. 

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Posted by mokenarr on Friday, July 16, 2010 3:18 PM

 for the GML Rover the wed site is www.theGMLenterprises.com.   Has prices and options

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Posted by jamnest on Friday, July 16, 2010 8:26 PM

I would agree with looking at the "how much" question.  I started out with teathered DC throttles.  I invested in two MRC20 power packs.  I had to have two throttles busses.  I used common wire DC wiring with DPDT switches for block control, which required three buss wires.  Everything worked great as long as you carefully watched electrical block limits and didn't over run a block.

Then one day I decided that I wanted to run more than two locomotives.

Swithced to DCC and I have never looked back.

Two wire electrical buss.  The layout is divided into electical power districts, but operators don't need to pay attention to this.

No throttle buss as I have wireless DCC throttles.

I have computer interface for programing and extra throttles.

Before going too far with DC, please take the time to re-evaluate the cost of DCC.  You can get an entry level Digitrax Zepher system for about $160.

Jim, Modeling the Kansas City Southern Lines in HO scale.

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Posted by da_kraut on Sunday, July 18, 2010 6:45 PM

 Hello,

here is a previous post where I wrote up an evaluation of my power packs.  You might find it useful:

 

http://cs.trains.com/trccs/forums/p/168228/1850773.aspx#1850773

 

Frank

"If you need a helping hand, you'll find one at the end of your arm."

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