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Time for Another Disaster?

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  • Member since
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  • From: Wyoming, where men are men, and sheep are nervous!
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Posted by Pruitt on Monday, August 23, 2021 10:21 PM

I've finished the refinery track ballasting, and had no additional problems with track and cork lifting away from the base. Just to be sure, I weighted each newly-ballasted section until it dried for about 24 hours:

The oil loading tracks are now finished, at least until I extend the benchwork and add another couple of cars worth of tracks and loading racks.

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Posted by richhotrain on Saturday, August 21, 2021 12:40 AM

where men are men, and sheep are nervous?

Rich

Alton Junction

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Posted by Pruitt on Saturday, August 21, 2021 12:01 AM

hon30critter
Pruitt
It wasn't to save on the amount of glue I used (I ain't that cheap!), but to make it more spreadable with a brush. 

Dave

Maybe my response came across wrong. I wasn't chiding you, Dave. I was kinda laughing when I wrote that. Sorry.

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Posted by hon30critter on Friday, August 20, 2021 8:56 PM

Pruitt
It wasn't to save on the amount of glue I used (I ain't that cheap!), but to make it more spreadable with a brush. 

Sorry Mark, I shouldn't have assumed that you were trying to save money. I agree that spreading full strength glue is a pain.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by Pruitt on Friday, August 20, 2021 9:09 AM

hon30critter
Hi Mark,

Without wishing to rub salt in your recent wound, I would suggest that using diluted glue might have been a false economy. Is the risk worth the savings?Hmm

Dave

It wasn't to save on the amount of glue I used (I ain't that cheap!), but to make it more spreadable with a brush. 

nealknows
Hi Mark,

As far as your ballast issue, maybe I'll pass on your help to do my ballast work. The offer to visit still stands along with the inspirational tours to my friend's layout.

Neal

Thanks Neal. When I'm back in New Jersey (and I will be at some point - I have many friends as well as family there) I'll take you up on your offer to visit.

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Posted by nealknows on Friday, August 20, 2021 7:29 AM

Hi Mark,

Glad to hear everything went well, and you'll soon be home. 

As far as your ballast issue, maybe I'll pass on your help to do my ballast work. The offer to visit still stands along with the inspirational tours to my friend's layout.

Neal

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Posted by hon30critter on Friday, August 20, 2021 4:40 AM

Hi Mark,

I'm glad to see that you are home again and doing well! I'm also glad that your repair seems to have worked.

Without wishing to rub salt in your recent wound, I would suggest that using diluted glue might have been a false economy. Is the risk worth the savings?Hmm

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by selector on Thursday, August 19, 2021 5:48 PM

Time to put a cork in thi....wait...never mind.

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Posted by BATMAN on Thursday, August 19, 2021 5:08 PM

doctorwayne
Did they sew you up, or use diluted yellow glue?

Yellow glue????? Does this mean trouble when Raquel comes along to give you your sponge bath?

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

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Posted by Pruitt on Thursday, August 19, 2021 4:54 PM

You guys have got me in stitches!!! ROFL

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Posted by richhotrain on Thursday, August 19, 2021 4:34 PM

doctorwayne

Well, I'm glad to see that I was wrong about your repair work, and happy to see that you came through your slice and dice episode, too....Did they sew you up, or use diluted yellow glue?

Wayne 

What I am worried about is any potentially adverse effect on Mark's voice box. Who would narrate his future videos?  

Oh, the humanity!!!

Rich

Alton Junction

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Posted by York1 on Thursday, August 19, 2021 4:31 PM

Glad to hear that you're doing OK!

 

doctorwayne
Did they sew you up, or use diluted yellow glue? Wayne

Now that's funny!

York1 John       

I asked my doctor if I gave up delicious food and all alcohol, would I live longer?  He said, "No, but it will seem longer."

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Posted by doctorwayne on Thursday, August 19, 2021 3:46 PM

Well, I'm glad to see that I was wrong about your repair work, and happy to see that you came through your slice and dice episode, too....Did they sew you up, or use diluted yellow glue?

Wayne

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Posted by Pruitt on Thursday, August 19, 2021 3:40 PM

BATMAN
You are a real cutup Mark! Laugh It will be good when you get this little slice of life behind you.Whistling

oh, that was BAD!

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Posted by BATMAN on Thursday, August 19, 2021 3:06 PM

You are a real cutup Mark! Laugh It will be good when you get this little slice of life behind you.Whistling

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

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Posted by Pruitt on Thursday, August 19, 2021 1:26 PM

quote user="hon30critter"]- Too much alcohol 

Dave[/quote]In me, or on the track?

doctorwayne
I'm wondering when the cork was glued in place...did it have time to create a bond before you did the ballasting?  Most yellow glue is resistant to water, but I wonder if the alcohol played a part in the delamination.

Most of my cork roadbed was put down with yellow glue or contact cement, and a lot of it was literally drenched with "wet water" during ballasting, due to the depth of the ballast and the underlying rip-rap (crushed Durabond plaster left-over from castings) alongside areas where the landforms sloped away from the track.  Drying times for those areas took several days, but none of it ever lifted like that, and I've never seen cork absorb water...it literally floats like a cork if it's not secured in-place.

Wayne

Cork was glued down in November of last year. I painted 50% diluted yellow glue onto the painted pink foam subbase, then laid the cork sheet on top and weighted it with heavy boxes for a few days. There have been a few spots that lifted a bit, but not under the track - until now. The slight uplifts just made for some slight undulations in the ground (eliminating the unrealistic, absolutely flat appearance).

selector
Alas, this was just waiting for an excuse to happen, Mark.  ...it is about 85% likely to happen again, maybe not quite as drastic or extensive.

The track extends about another 18" or so to the right, and through another switch. All that is also near the edge of the cork. Beyond the switch the track curves away from the cork edge.

kasskaboose
Great photos and explanation of what happened.  That is terrible to read/see.  What type of glue did you use?  I'd rebuild the area b/c you don't want future derailments or other issues.

I used diluted yellow glue to adhere the cork. Maybe diluting the glue weakened it too much, or made it more succeptible to letting go when moistened.

York1
Since I'm still fairly new at this, my answer probably means very little.

When the cork sheet swelled (or whatever it did), it did not go back to being flat even after it dried.  I eventually used a knife and putty knife and cut out the sections of cork that caused the problem.  It was not fun, it made a mess, and I had to redo a lot of ballast, scenery, and several pieces of track.

I'm sorry that I clicked on this thread.  It has brought back some bad memories that I had put out of mind.

Your answer means at least as much as anyone elses, and possibly more (certainly more than mine), because you bring fresh eyes to the things we run into. Experience is a great teacher, but it can lead to being inflexible in finding solutions. So speak up!

Sorry about dredging up bad memories. Look at it this way - you'll have stories to tell when you're in the old modelers' home.

rrebell
The sheet cork is not the same stuff as track cork even though they both have cork in them. Cork bulletin boards warp all the time when made wet, roadbed dose not. Different fillers and proubly glue.

I never thought about that. Maybe that's why the roadbed cork is a different color than sheet cork.

In any case, I bought a big roll of the cork, and I think I've learned enough now to be a bit more careful when working with it. Or not; we'll know soon enough!

And now, the climax of the story -

SUCCESS!

The repair apparently worked. I got home this morning, and half an hour ago went down and removed all the stuff off the track and cork. It looks like nothing ever happened!

I put a few tank cars on the track and rolled them back and forth to see how the turnout worked:


Except for some rough spots where I haven't yet cleaned the track and ballast, the cars ran through fine. I also ran them through the diverging route as well. All seems well. I'll watch closely for a few days to see if it starts lifting agian, but it seems thoroughly dry.

Where track continues near the edge past this point, I'll be a bit more careful and maybe ballast between the rails, then do outside the rails separately (on another day). That should help keep the moisture down across the width of the track.

Thanks also for the well wishes. Short version - I had a roughe parathyroid gland pumping out too much hormone, so elevating my calcium levels. Over time this can rob the bones of calcium and weaken them, so it had to come out. Day surgery, except mine was apparently buried within the thyroid rather than just behind it, so they had to remove half the thyroid as well. So I spent the night in the hospital so they could check all those hormone levels this morning. All is well.

I should have delayed this until late October though - I would have given the kiddies a real treat come Halloween (note the throat)!

[Mods - please delete if too far over the line]

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Posted by York1 on Thursday, August 19, 2021 9:29 AM

Pruitt
A slight complication kept me in the hospital overnight, so I haven't been able to check the repair yet.

 

Mark, I hope you are doing OK, and that it is nothing serious.

York1 John       

I asked my doctor if I gave up delicious food and all alcohol, would I live longer?  He said, "No, but it will seem longer."

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Posted by rrebell on Thursday, August 19, 2021 8:44 AM

The sheet cork is not the same stuff as track cork even though they both have cork in them. Cork bulletin boards warp all the time when made wet, roadbed dose not. Different fillers and proubly glue.

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Posted by hon30critter on Thursday, August 19, 2021 8:03 AM

Pruitt
A slight complication kept me in the hospital overnight

Hi Mark,

I hope all is well. Best wishes for a speedy recovery.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

  • Member since
    February 2001
  • From: Wyoming, where men are men, and sheep are nervous!
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Posted by Pruitt on Thursday, August 19, 2021 6:36 AM

A slight complication kept me in the hospital overnight, so I haven't been able to check the repair yet.

Some really good comments here - thanks! I'll post the results when I have a chance to check things out.  Probably later today.

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Posted by 7j43k on Wednesday, August 18, 2021 8:26 PM

York1

 

 
7j43k
I'm still voting for the shrinking going down over a few days, and all being OK.

 

 

Since I'm still fairly new at this, my answer probably means very little.

When the cork sheet swelled (or whatever it did), it did not go back to being flat even after it dried.  I eventually used a knife and putty knife and cut out the sections of cork that caused the problem.  It was not fun, it made a mess, and I had to redo a lot of ballast, scenery, and several pieces of track.

I'm sorry that I clicked on this thread.  It has brought back some bad memories that I had put out of mind.

 

 

Being new at this doesn't lessen what you've experienced.  YOU have had the problem, and can report on it.  I have not.

What happened to you might also happen to Mark.  It's looking more likely now.  But I still hope not.

Thanks for reporting your experience in the matter.

 

 

Ed

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Posted by York1 on Wednesday, August 18, 2021 6:49 PM

7j43k
I'm still voting for the shrinking going down over a few days, and all being OK.

 

Since I'm still fairly new at this, my answer probably means very little.

When the cork sheet swelled (or whatever it did), it did not go back to being flat even after it dried.  I eventually used a knife and putty knife and cut out the sections of cork that caused the problem.  It was not fun, it made a mess, and I had to redo a lot of ballast, scenery, and several pieces of track.

I'm sorry that I clicked on this thread.  It has brought back some bad memories that I had put out of mind.

York1 John       

I asked my doctor if I gave up delicious food and all alcohol, would I live longer?  He said, "No, but it will seem longer."

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Posted by 7j43k on Wednesday, August 18, 2021 6:24 PM

I just did a quick search online for "cork swelling".  Some people say it does.  Others say it doesn't.  Yikes.

Since this swelling of cork roadbed so far SEEMS to only happen on occasion to the lucky winners, I wonder if there is a difference in the qualities of the cork.  And how much of the cork is Cork.  And whether or not OUR cork should or shouldn't have some sort of (waterproofing?) treatment.

I dunno.

I'm still voting for the shrinking going down over a few days, and all being OK.

I hope.

 

Ed

 

 

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Posted by York1 on Wednesday, August 18, 2021 6:15 PM

richhotrain
Swelling is the appropriate word for cork sheet. If moisture gathers under the cork sheet, swelling can and will occur. Don't ask me how I know.

If moisture gathers under the cork sheet, swelling can and will occur.

As with Rich, I also request that you don't ask me how I know.

York1 John       

I asked my doctor if I gave up delicious food and all alcohol, would I live longer?  He said, "No, but it will seem longer."

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Posted by richhotrain on Wednesday, August 18, 2021 6:08 PM

7j43k

The ripples in the cork in the one picture tell me that the cork expanded when it was wet.  Swelled.

So I think there's something IN the "cork" that absorbed the water.  And swelled.

Swelling is the appropriate word for cork sheet. If moisture gathers under the cork sheet, swelling can and will occur. Don't ask me how I know.

Rich

Alton Junction

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Posted by BigDaddy on Wednesday, August 18, 2021 4:05 PM

I used Elmers glue and a putty knife on sheet cork, but I did not get 100% coverage.  The base was foam.  Perhaps I should have sprayed water or alcohol on the glue to get complete coverage, but I did not.  I was worried about:

Problem 1 the glue bleeds through sheet cork in places.  Wax paper underneath the paint cans and boards solved that.

Problem 2 There were areas of cork that were not glued and felt like bubbles.  As a doctor, I had access to syringes so I mixed up diluted white glue and injected the bubbles and weighted them.  Whatever the date is on my avatar is how long they have remained glued and trouble free.

Henry

COB Potomac & Northern

Shenandoah Valley

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Posted by snjroy on Wednesday, August 18, 2021 3:02 PM

That's really unfortunate. Re-doing things is never fun. I nailed all my cork, so hopefully I won't have that problem when I ballast (next few weeks actually). I like mechanical bonds, and hate chemical bonds.

Simon

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Posted by kasskaboose on Wednesday, August 18, 2021 2:52 PM

Great photos and explanation of what happened.  That is terrible to read/see.  What type of glue did you use?  I'd rebuild the area b/c you don't want future derailments or other issues.

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Posted by 7j43k on Wednesday, August 18, 2021 8:51 AM

The ripples in the cork in the one picture tell me that the cork expanded when it was wet.  Swelled.

So I think there's something IN the "cork" that absorbed the water.  And swelled.

I think it likely that when the water dries out, it will contract.  In a few days, you'll find out.

I think Rich's comment is the most useful and realistic.

And I also think there was something wrong with the "cork".  There's a reason that word is in quotes.  And I'd be wary of using that brand again.

Like Wayne, I've drenched my little bit of cork roadbed, and it just sat there.

 

 

Ed

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