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Tyco Hopper Cars

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  • Member since
    December 2004
  • From: Bedford, MA, USA
  • 21,342 posts
Posted by MisterBeasley on Wednesday, March 28, 2018 12:16 PM

jjdamnit

 

I'd love to post some pics or even videos but I refuse to go through a 3rd party hosting site.

If anyone can provide a workaround to post directly to this site I would be greatly appreciative, otherwise you will have to suffice with my written descriptions.

 

Go up to the top of this page where your user name and avatar are displayed.  Just below that there are a few links like "My Messages" and such.  There's one called "Your Photos" that lets you upload photos and link to them.  Give it a try.

It takes an iron man to play with a toy iron horse. 

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Posted by CMStPnP on Wednesday, March 28, 2018 6:30 AM

josephbw
After your first derailment with a loaded coal car, you may decide it's not such a good idea. Our club started using live coal loads, but that only lasted until the first time we upset a coal car and had to clean up the mess. Good Luck, Joe

Ha!  I did that with my old DC layout once.     Good to have a vacuum handy, unfortunately a vacuum although it is fast, does not discriminate between the load that was spilled and the surrounding scenary that you thought was glued down OK but then you find........some of it wasn't.

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Posted by jjdamnit on Friday, March 23, 2018 8:07 PM

Hello all,

mbinsewi
JJ, it would be interesting to see some pictures of your layout, and your hopper operations.

Mike.

Thank you, that is a great compliment!

I'd love to post some pics or even videos but I refuse to go through a 3rd party hosting site.

If anyone can provide a workaround to post directly to this site I would be greatly appreciative, otherwise you will have to suffice with my written descriptions.

Again, thank you for the great compliment.

Hope this helps.

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

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Posted by mbinsewi on Thursday, March 22, 2018 12:23 PM

JJ, it would be interesting to see some pictures of your layout, and your hopper operations.

Mike.

  • Member since
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Posted by jjdamnit on Thursday, March 22, 2018 12:19 PM

Hello all,

mbinsewi
...did these actually excist? I'm not a prototype rivet counter, but the closest thing I have found is a ballast hopper, and didn't have bottom doors like this.

Maybe it's just a fun way that Tyco came up with for a self unloading hopper.

Exactly!

Tyco made lots of working unloading cars.

Some were log loaders/unloaders, others loaded boxes on to freight cars while other had hand crank conveyors that would load plastic beads into gondolas. There was even one that unloaded piggy back trailers.

These were very toy-like but the operating two bay hoppers were the most realistic.

Hope this helps.

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

  • Member since
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  • From: Bedford, MA, USA
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Posted by MisterBeasley on Thursday, March 22, 2018 11:08 AM

jjdamnit
Check out this eBay listing for a separate unloading track:

https://www.ebay.com/itm/TYCO-OPERATING-HOPPER-SEPERATE-SALE-TRACK-SECTION-15735/112877796870?hash=item1a480a7e06:g:jDUAAOSwuqdarxzR

Hope this helps.

I suppose these show up once in a while, but anyone who is interested should probably jump on this.  FYI, it's mounted on a 9-inch straight section of Atlas code 100 brass track.  As I recall, I re-mounted mine on nickel-silver track, and painted the plastic actuator flat black.

It takes an iron man to play with a toy iron horse. 

  • Member since
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  • From: Bedford, MA, USA
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Posted by MisterBeasley on Thursday, March 22, 2018 11:01 AM

SeeYou190
Last week at the Atlanta Train Show I scored one of these hopper sets mint in box with the unloading track for $3.00!

It looks like a nifty little set up and a nicely detailed car for a train set accessory. I can see why so many people call this one Tyco's best.

Great find!  I've only found one, and it cost me about $12 just for the car, used.  I bought the others new, but that was 50 years ago.

Other than the horn hooks and Talgo trucks, they are nice models.  Yes, they only made them with one road number per paint scheme, but that's nitpicking.

I'm sure no one ever made a prototype with those clamshell doors, but it's a compromise I can live with to get a simple and foolproof mechanism.  Most of mine came with silver metal doors, zinc-something, I'd imagine from the color.  While swapping out the trucks and body-mounting the couplers, I sprayed all the hopper doors flat black to make them less obvious.

It takes an iron man to play with a toy iron horse. 

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Posted by SeeYou190 on Thursday, March 22, 2018 6:15 AM

Last week at the Atlanta Train Show I scored one of these hopper sets mint in box with the unloading track for $3.00!

.

It looks like a nifty little set up and a nicely detailed car for a train set accessory. I can see why so many people call this one Tyco's best.

.

-Kevin

.

Living the dream.

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Posted by mbinsewi on Wednesday, March 21, 2018 9:16 PM

I thought the OP may have been talking about the coal hoppers with operating gates, as I have quite a few of these, but after a search, the only 2 bay I found is what you guys are showing, that go with the unloading track.

OK, my question is answered.  Laugh

Except, did these actually excist?  I'm not a prototype rivet counter, but the closest thing I have found is a ballast hopper, and didn't have bottom doors like this.

Maybe it's just a fun way that Tyco came up with for a self unloading hopper. Laugh

Mike.

  • Member since
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  • From: Bedford, MA, USA
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Posted by MisterBeasley on Wednesday, March 21, 2018 5:58 PM

This would seem to be a great little project for someone who does resin casting or perhaps 3-D printing.  I'm not sure what the demand is for these, but I can imagine some modelers bringing these fine old cars out of retirement if they only had an unloading track.

When I reconfigure my layout, if there is still space for these accessories, I'm going to figure out how to mount the flood loader against a cliff or other scenic element so I can put a larger coal bin above the loader, making loading something I can do without constantly refilling the bins.

It takes an iron man to play with a toy iron horse. 

  • Member since
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  • From: 10,430’ (3,179 m)
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Posted by jjdamnit on Wednesday, March 21, 2018 4:14 PM

Hello all,

Check out this eBay listing for a separate unloading track:

https://www.ebay.com/itm/TYCO-OPERATING-HOPPER-SEPERATE-SALE-TRACK-SECTION-15735/112877796870?hash=item1a480a7e06:g:jDUAAOSwuqdarxzR

Hope this helps.

 

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

  • Member since
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  • From: 10,430’ (3,179 m)
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Posted by jjdamnit on Saturday, March 17, 2018 3:33 PM

Hello all,

I currently own more than 30 of these vintage hoppers. Both covered and uncovered versions.

My entire pike is based on the loading and unloading of these cars.

In fact I just purchased two more vintage covered Holly Sugar operating hoppers to be repurposed to haul rock dust to line the coal mine. 

I have converted these cars to Kadee couplers and #560 HGC trucks.

These cars carry coal loads simulated by non-magnetic black sand used in ashtrays. I use the white version to simulate the rock dust.

The only problem I have from spillage from the operating hopper doors is when they pass over the uncoupling magnets between the rails.

To solve this problem I made sure that the doors were more than 1/32-inch above the magnets. This was achieved by shimming the trucks with either Red or Gray washers.

On some cars the draft gear box heights needed to be adjusted with gear box shims to keep the couplers at the correct height.  

As far as unloading you will need to find and use the O.E.M. unloading track section.

These track sections were included in the unloading hopper kit.

Unfortunately the flanges that open the hopper doors are too tall for a locomotive to pass over. The flanges will clear the axles on the trucks of other cars in the consist but not the locomotives.

That means to unload these hoppers you need to push the cars over the unloading track.

On my pike the unloading siding is elevated. There are two GP30s pushing this train up the 3% grade with another GP30 on the head-end.

Once the train reaches the upper track the head-end loco is cut and backs down the unloading siding to receive the empties from the unloading platform. 

To make sure the locomotives don't foul on the unloading flanges I built an unloading shed with only enough clearance for the hoppers to pass through.

The portion of the unloading shed that passes over the main track is elevated so the locomotives can pass under it.

To receive the coal being unloaded from the upper platform there is a siding that allows the hoppers to pass directly under the unloading shed.

If you are having difficulty finding the unloading track P.M. me and I might be able to help.

Hope this helps.

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

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Posted by 7j43k on Friday, March 16, 2018 8:55 PM

I bought a hand vac for coal clean up, for my Lionel layout with OPERATING coal loaders, unloaders, and spillers.  It works very nicely.

I've got a similar thing coming up, where on my HO Free-mo module, I'll have to sprinkle ballast out for every formal setup, and then clean it up before load-out.

I'm rather hoping the same vacuum will work (like there's a choice).

 

 

Ed

  • Member since
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Posted by MisterBeasley on Friday, March 16, 2018 5:38 PM

7j43k
These cars (plus the Revell one) all came out in the sixties. Curious that in the next half century, no one did another.

The people who bought the original ones are still cleaning up all the spilled coal!  Wink

Maybe that's why I'm such a fanatic about finding root causes for derailments and fixing them.  I'm very proud about almost never having derailments on my layout.  I've cleaned up enough spilled coal already, thank you.

A handkerchief over the end of the vacuum cleaner hose works well, but it also picks up other debris and the coal may not be very useable if this happens a lot.

We've all enjoyed this kind of model, but it's more in the line of "toy trains" than "model railroads."

It takes an iron man to play with a toy iron horse. 

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Posted by 7j43k on Friday, March 16, 2018 4:08 PM

MisterBeasley

 

 

The actuator should be at the end of a stub track.  You might get lucky with your engines, but a lot of mine hang up on the actuator so they can't pull hoppers across it, only push.

 

 

 

You could get around this by having a lift-up style actuator.  Homemade, of course.

I think the coolest operating hopper car is the Ulrich triple, though that one is a stub track type, for sure.

The Tyco cars seem to win the award for reliably working well, though.  I doubt I'll ever do it, but setting up a loader/unloader like Mr. Beasley did is a fun fantasy.

 

These cars (plus the Revell one) all came out in the sixties.  Curious that in the next half century, no one did another.

 

Ed

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Posted by NittanyLion on Friday, March 16, 2018 12:11 PM

I don't recall what issue has the article from the Cripple Creek Central project layout, but the book HO Railroad from Start to Finish had a chapter about an unloader and tweaking the cars for more reliable operation  

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  • From: Bedford, MA, USA
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Posted by MisterBeasley on Friday, March 16, 2018 11:37 AM

I've got about a dozen of those old cars.  Here is one on the unloading track:

My first job was to replace all the old Talgo couplers.  I cut the mounts off the trucks with a Dremel and used Kadee #5 couplers and Kadee draft gear boxes.  I drilled and tapped 2-56 holes in the frames and screwed the boxes in.

Much later, I decided to replace the old plastic wheels with metal ones from Intermountain.  The old metal trucks were impossible to take apart without destroying them, so I bought trucks from Tichy, painted and weathered them, and installed them.  I think I was able to use the original bolsters and screws, but I had to drill out the bolster hole in the truck to get it to fit.  The change in rolling resistance with the new trucks and wheels was amazing.

I've also got an old Vollmer loader:

The two chutes are solenoid-operated.  I've restored them to functionality.  It's a nice model, but it does not work very well.  For one thing, you have to remove the roof and manually add more coal, and for another it only holds about 2 cars worth.  Then, the bins inside the loader don't have enough slope, so I had to mount the whole thing at about a 15-degree angle to get the coal to dump at all.

Here is my unloader from the top, without the car:

I built a "volcanic cone" directly below the unloader, with an opening to a box below the layout to collect the coal.  The coal heap on the surface is scenic, "ballasted" in place, and all the loose coal ends up below.

There are a number of eBay videos by other modelers.  This one has a good closeup of the unloader track a short ways in:

https://www.youtube.com/watch?v=yMOjVml2C9w

I have had this set up for years, and I've never had an "accident" spilling coal.  But, I hardly ever actually use it.  The clamshell hopper doors do not open and spill coal in normal use.  They seem loose, but their design is such that the coal helps hold them closed unless you pass over the actuator.  Back in the 1960s, I had to be careful because my old horn-hook uncouplers would also trip the hopper doors.  Kadee magnets don't do that.

The actuator should be at the end of a stub track.  You might get lucky with your engines, but a lot of mine hang up on the actuator so they can't pull hoppers across it, only push.

 

 

It takes an iron man to play with a toy iron horse. 

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Posted by NVSRR on Friday, March 16, 2018 11:25 AM

You could look at lionels post war unloading ramp and bottom dump n&w hopper to see how they did it. that could be a starting point for a modern version.   Or look ar other dump systems. All good starting points to give possible ideas on were to start

 

maybe put small magnets on the door to keep them closed. And stronger electromagnets at the dump site to pull the open on command

A pessimist sees a dark tunnel

An optimist sees the light at the end of the tunnel

A realist sees a frieght train

An engineer sees three idiots standing on the tracks stairing blankly in space

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Posted by josephbw on Friday, March 16, 2018 10:48 AM

After your first derailment with a loaded coal car, you may decide it's not such a good idea. Our club started using live coal loads, but that only lasted until the first time we upset a coal car and had to clean up the mess.

Good Luck,

Joe

 

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Posted by mbinsewi on Friday, March 16, 2018 10:03 AM

If you want the gates or hatches to work, you'll need to come up with some sort of latch affair.  I have a few of these, I'll have to dig one out and see what could be done.

As far as trucks and couplers, that should be easy enough.  Replace the excisting by filling in the hole in the bolster and retapping it for the new truck, and body mount the new coupler box.

You should get your self a coupler height gauge, if you don't already have one.

If you have the Kadee gauge, use the back side (opposite the end with the coupler) to locate the height of the new coupler box, and shim as needed. The newer version, #207 I beleive, is set up for this, but the older #206 works just as well.

Mike.

 

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Tyco Hopper Cars
Posted by Trainzguy2472 on Thursday, March 15, 2018 8:42 PM

I own at least 12 of these old Tyco two bay operating hopper cars, and am in the process of finding new trucks and couplers for them.  What is the best way to keep the gravel (or whatever I will be hauling in them) from spilling out the bottom when I don't want it to?  The doors on the bottom don't fit all that well and I suppose if I ran them too fast my load will come out the bottom on rough joints or curves. 

Also, how can I make an unloader for these cars?

Matthew Cheng Smile, Wink & Grin

Come check out my Youtube channel! https://www.youtube.com/channel/UCSlaF4fvDX1brq6YOeODLPw

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