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Bridges

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Bridges
Posted by CajonTim on Saturday, April 2, 2016 12:36 PM

Looking for some suggestions.  I have seen photos of some of the really impressive bridges you all have built, and want to give it a try!

I work in N scale and looking to build a truss bridge somewhere in neighborhood of 350-400 scale feet.  One issue is that because of space restrictions it has to be built on a grade (approx 2 pct).  Any suggestions, advice, issues, etc.

Thanks,

Tim

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Posted by doctorwayne on Saturday, April 2, 2016 1:29 PM

Central Valley

offers N scale truss bridges, and Micro Engineering has various bridge-building materials, but these suggestions would work only for a multi-span bridge. 

A single-span truss of that length would be higher than the 150' one offered by CV, and the individual members would likely be heavier than those of such a shorter bridge....perhaps a kitbash of the HO scale version?

Wayne

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Posted by SouthPenn on Saturday, April 2, 2016 1:40 PM
South Penn
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Posted by mbinsewi on Saturday, April 2, 2016 2:12 PM

I think the idea of 2 Central Valley 150' spans, with concrete piers, as the main span, and then fill in on each end, or either end, depending on what the bridge is spanning, with the Micro Engineering parts for the approaches. 

I like those pre-made wood bents.  I didn't know those were availiable.  I think they would be more suited for a trestle type span.

Mike.

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Posted by peahrens on Saturday, April 2, 2016 2:29 PM

When installing, be careful to prevent any track bumps, vertical kinks and twists at transition point such as the transition from adjacent land to the bridge track.  It takes paying attention to how level two rails are on the approach, getting the first piers exactly the right height, not stacking joints (plywood, roadbed, rails), etc.  No problem having on a grade as long as done carefully.  I had a bump and some twist on one end of my HO truss / girder combo.  It didn't cause derailment but the train cars showed off the problem.  I had to do some troublesome adjusting. 

Paul

Modeling HO with a transition era UP bent

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Posted by tomikawaTT on Saturday, April 2, 2016 3:00 PM

Paul, back in the day Frank Ellison actually modeled a little bobble into each end of a bridge.  He claimed that the roadbed had settled, but the abutments hadn't.

Back to the 450 foot truss on a 2% grade.  Just what requires 450 feet of clear span?  Are you leaping across a canyon, or bridging a channel used by oceangoing ships?  Or is the ground in the flood plain semiliquid mud several hundred feet deep?

The reason I ask involves civil engineering economics.  A railroad wouldn't use a long, expensive bridge (which, in the case of a through truss, would also raise clearance issues) where shorter, less costly bridges could be put on intermediate piers set on stable ground.

If the situation really requires a long, tall truss it would probably be a site-specific design,  The vertical members would be vertical, while the floor and 'horizontal' members would be designed for the actual track grade.  The bridge panels would be rhomboids, not rectangles.

Fun, isn't it.  That's why I personally prefer deck girder spans.  (Painted oxide red.  It's a Japanese thing.)

Chuck (Modeling Central Japan in September, 1964 - many bridges, no long trusses)

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Posted by willy6 on Sunday, April 3, 2016 8:52 AM

Speaking of bridges, I would like to share a recent mistake I made building bridges on my HO layout that might help someone in the future. I needed to cover a 600' section of double track mainline with bridges going over a swamp. I wanted to use a combination of Central Valleys 150' double track truss bridge with their 72' double track plate girder bridges. But the problem I ran into is the truss bridge has a 2" track center line and the plate girder bridges have a 2.25" track center line. So now i'm thinking of a different plan of maybe using a pair of ME's open deck plate girder bridges in which i can make any track center line I want.

Being old is when you didn't loose it, it's that you just can't remember where you put it.
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Posted by MisterBeasley on Sunday, April 3, 2016 10:04 AM

This is one of the Central Valley truss bridges that's been mentioned.  Mine is in HO scale.

I'm going to add a word of warning on this kit.  It's not for beginners.  The box girders you see must be assembled from flat parts and then cut to size, and the ends must be beveled.  They must be matched to a template to get the size right, and then glued together.  I found it to be an enjoyable challenge, but it certainly was a challenge at times.

It takes an iron man to play with a toy iron horse. 

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Posted by CajonTim on Sunday, April 3, 2016 11:08 AM

I am going to try to model the SP double track main over the American River out of Sacramento to Roseville.  It has 5 spans supported by concrete piers.

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Posted by mbinsewi on Sunday, April 3, 2016 11:39 AM

Wow !  that will be quite a project.  I just checked it out on Google Earth.  I read in Mr.B's post about assembling a Central Valley kit, which sounds like a challange by itself, but you will have multiple spans, on a skew, which will add to the challange.  Thats going to be a fun build!

Mike.

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Posted by CajonTim on Sunday, April 3, 2016 12:12 PM

Yes, the Google Earth images are impressive!  I am thinking of using either the Cornerstone kit or Kato readymade truss bridges for the three long spans, but will have to scratchbuild/kitbash the two shorter spans. 

I have never tackled a project like this.  It might be easier to use a kit so I can use my Peco flex track?  reduce opportunity for "kinks"?

My thought is to build it all on the bench then install on layout? 

Unless anyone has other thoughts?

At any rate, I better do something or my railroad will never get to Truckee!

Tim

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Posted by mbinsewi on Sunday, April 3, 2016 12:36 PM

That sounds like a good plan, Tim.  Because of the grade your going to have, getting the piers at the proper elevation will be important.

Keep us posted on your progress!

Mike.

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Posted by SouthPenn on Sunday, April 3, 2016 12:54 PM

I recently bought two MTH bridge kits. Thes are super easy to put together and can be kit bashed too. I have four on my layout. I'll try to get some pictures.

If you have been in model railroading for a while, you might believe ( like me ) that these are the old Atlas arch bridges. The bridges that Atlas makes now, IMHO, suck.

I have also assembled two Central Valley truss bridges. They were a real pain as I am not set up or equiped to cut the parts to size and do it on an angle.

South Penn
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Posted by doctorwayne on Sunday, April 3, 2016 3:45 PM

CajonTim
Yes, the Google Earth images are impressive! I am thinking of using either the Cornerstone kit or Kato readymade truss bridges for the three long spans, but will have to scratchbuild/kitbash the two shorter spans. I have never tackled a project like this.

If your prototypes are skewed bridges, I think that the Central Valley bridge would be a better choice, as there's more room in the construction method for making alterations.  That includes both skewing the spans and shortening them.

CajonTim

It might be easier to use a kit so I can use my Peco flex track? reduce opportunity for "kinks"?

If you're going to the time and expense of creating realistic models of the prototype, use bridge track.  It comes with the CV kits, but you can also use the bridge track from Micro Engineering or Walthers/Shinohara.

CajonTim

My thought is to build it all on the bench then install on layout? Unless anyone has other thoughts?

As long as your measurements are accurate, it's probably easier to build the bridge and the supports at the workbench.  Depending on the type of supports, you may be able to modify them, if necessary, during installation.

This is my version of the Central Valley bridge:

There's an Atlas through girder bridge, re-built as a deck girder, on either end of the CV span...

...and a Micro Engineering 50' and 30' deck girder beyond those:

The piers are cast in Durabond Patching Plaster (as is the "water") and the entire bridge (not including the piers) is removeable as a single unit.

Below, the bridge in the foreground, from left-to-right, consists of two ME 30' deck girders, two Atlas deck trusses, and another modified Atlas girder.  Supports are the same as the first bridge.The taller bridge in the background is all Micro Engineering, with various 30' and 50' deck girders:

As with the first, both bridges are removeable as one-piece units:

This one uses ME support towers and 30' and 50' deck girders, along with two Atlas deck trusses.  The footings and abutments here are sheet styrene, and the bridge is removeable, as before:

Wayne

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Posted by CajonTim on Monday, April 4, 2016 12:16 PM

Wayne,

Thanks for the detailed response.  Good tip on the ME bridge flex track.  Another thought struck me when reviewing your suggestions.  My original thought was to use flex track through the ends of the bridge for some distance, but I assume you would recommend ending the bridge flex right at the end of bridge?  This would make it easier to perform maintenance/repairs later on on the bench?

Anyone else's thoughts on this?

Thanks again for all the help!

Tim

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Posted by doctorwayne on Monday, April 4, 2016 12:41 PM

In the second photo, you can see that the bridge track extends onto the roadbed at the ends of the bridge.  The rail joiners there aren't soldered (although they could be), so it's a simple matter to push them back onto the flex track to remove the bridge.  I thought that this would be easier than having the joints on the bridge, and it also allows the centre guardrails to extend beyond the bridge, as is the case on many real bridges. 
I still haven't got around to adding some loose ballast at those points, though. Embarrassed

Wayne

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Posted by CajonTim on Monday, April 4, 2016 2:01 PM

Yes, I see.  Thanks again for the help.  By the way, great work on your bridges.  I love the abutments, they look great.

Tim

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Posted by MisterBeasley on Monday, April 4, 2016 3:46 PM

This is one end of my Central Valley bridge, before ballast and my Envirotex water:

The black ties on the bridge itself are part of the kit.  The instructions say to bend all of the individual "spikes" that are molded on to hold the rail in place.  I found that kind of awkward.  Instead, I used CA (cyanoacrylate, or "super glue") to hold the rail in place on the bridge ties.  The bridge is on a liftoff section just under 3 feet long, so I removed the ties from the center of a piece of Atlas flex track so that I have a continous piece of rail from end to end on the liftoff, spanning the entire bridge and both approaches.

On this Central Valley model, the girder structure beneath the track bears all the weight.  The beautiful truss structure above is just for show and adds no structural strength.  Here, in a construction photo, Gigi pulls her train across the girder while the truss was still just a pile of parts and Squirrel Creek was just a bunch of pink foam.

Thanks for giving us a chance to talk about and show our bridges.  Trains are at their best when crossing a bridge, and you are doing the right thing by modeling one.

It takes an iron man to play with a toy iron horse. 

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Posted by MisterBeasley on Monday, April 4, 2016 4:07 PM

SouthPenn
I recently bought two MTH bridge kits. Thes are super easy to put together and can be kit bashed too. I have four on my layout. I'll try to get some pictures. If you have been in model railroading for a while, you might believe ( like me ) that these are the old Atlas arch bridges.

I took a look at those MTH kits and at my old Atlas Chord Bridge, and they are very similar if not exactly the same.  The MTH ones have bridge shoes and come with piers, while the Atlas bridge did not have those, but the superstructures look the same.  This is my version of the Atlas Chord Bridge, which is out of production:

It is a very easy kit to assemble and paint.  I think the Central Valley bridge is a far nicer and more detailed model, but this is a good bridge, too.

It takes an iron man to play with a toy iron horse. 

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Posted by HObbyguy on Monday, April 4, 2016 5:46 PM

Ahh, bridges... one of my favorite topics.  No problem building on a grade, but as always you need to watch to make sure that there are no dips or bumps at the transition onto the bridge.

I can't speak to available kits for N scale, but to me the trickiest part is to get abutments/piers to match the style of bridge, look natural and fit right so that the track heights meet exactly.  So I'll concentrate on my experience with that aspect. 

Here are the first bridges I built, in service without any problems for several years.  The wood trestle is stick built with hand-laid rails.  It is on a grade and a curve.  I built the main structure on top of the ply subroadbed, then cut the section of subroadbed out, formed the terrain, added the bents and fit the bridge in place.  There are no real "abutments" other than lumber supports that fit into the rockfaces at the ends.  The two small bridges are 'bashed ME kits with ME bridge track.  The abutments are plaster poured in place into wooden molds that I built and fitted into position.  Wooden retaining walls hold back the ballast.  Totally different looks but all are meant to be "old-style" bridges that were hastily constructed.

I built this viaduct from an ME kit and Walthers bridge track.  For this one I used cast plaster walls for the abutments and also castings for the footings.  The abutments are built with an inset for the bridge ends to fit into.  Lots of undergrowth under/around this one so the abutments are not very visible.

I kind of cheated on this one- after searching for a good while for a double-track truss bridge kit I found this brass bridge.  It saved on construction time but I still had to figure out how to get track on it and fit it into place.  The track is again Walthers bridge track, with some scale lumber added for the walkway and to help detail it out.  The abutments are plaster castings using wood molds.

All of my bridges are removeable for cleaning and maintenance.  The track connections are not soldered.  I carefully glue down ballast on the shoulders of the roadbed, then sprinkle in some ballast in-between the track ties.  I use stone ballast and it stays in place with no problem- unless I get a vacuum cleaner too close.

Huntington Junction - Freelance based on the B&O and C&O in coal country before the merger...  doing it my way.  Now working on phase 3.      - Walt

For photos and more:  http://www.wkhobbies.com/model-railroad/

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Posted by peahrens on Monday, April 4, 2016 7:43 PM

If not mentioned above, realize that at the bridge ends, there are two heights to be addressed at the abutments; i.e., the track part (rail top, ties bottom, roadbed) that must connect appropriately to the track/roadbed from the adjacent approach, and the bridge shoes, that typically rest on a ledge of the abutment. 

I went with purchased Chooch abutments that were intentionally a bit too tall. That allowed me to cut the bottom (w/band saw) to attain the height needed for the ties and rails.  The bridge shoe ledge was not exactly different from the ties /roadbed resting point so I either (don't recall) trimmed the ledge down for the bridge shoes to fit ok or used shims under the shoes. 

Similarly. I have a pier at the mid-point that supports the truss and girder bridges at the mid meeting point.  While both bridges were Central Valley, they did not have the same difference between the ties height and the shoes.  So, besides cutting the pier to a height that would work, one of the bridges needed shims under its shoes. 

  

Paul

Modeling HO with a transition era UP bent

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Posted by MisterBeasley on Tuesday, April 5, 2016 10:09 AM

The use of bridge track is a very nice detail often overlooked or ignored.  This, once again, is my Atlas Chord Bridge.  That part of the layout is Code 100, and nobody made Code 100 bridge track when I built this, so I made my own.

I took Atlas flex track and carefully slid the ties off one end.  Then, I removed the spacers between the ties and put them back on.  This resulted in about a 1:2 compression, so a 3-foot section of track gave me 18 inches of bridge track, which coincidentally was the length of the bridge.  Here, I used old brass rail for the guard rails, but I could just as easily have used the extra rail, as the guard rails are also Code 100.  I should probably have used Code 83 for the guard rails, but these seem to work just fine.

This short section just spans a trestle over a stream.  I used the same technique here:

Later, I did the same thing in Code 83, again on short trestles.

It takes an iron man to play with a toy iron horse. 

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Posted by jalajoie on Tuesday, April 5, 2016 10:58 AM

MisterBeasley

The use of bridge track is a very nice detail often overlooked or ignored.  This, once again, is my Atlas Chord Bridge.  That part of the layout is Code 100, and nobody made Code 100 bridge track when I built this, so I made my own.

I took Atlas flex track and carefully slid the ties off one end.  Then, I removed the spacers between the ties and put them back on.  This resulted in about a 1:2 compression, so a 3-foot section of track gave me 18 inches of bridge track, which coincidentally was the length of the bridge.  Here, I used old brass rail for the guard rails, but I could just as easily have used the extra rail, as the guard rails are also Code 100.  I should probably have used Code 83 for the guard rails, but these seem to work just fine. 

Excellent work, how did you made these handrails ?

Jack W.

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Posted by CajonTim on Tuesday, April 5, 2016 12:19 PM

Great bridges Walt!  Thank you for the info.  Can you elaborate a little about how you cut away the subroad bed (plywood) after building the structure on top?

Thanks again for help!

Tim

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Posted by MisterBeasley on Tuesday, April 5, 2016 1:30 PM

jalajoie
Excellent work, how did you made these handrails ?

I wish I could say I did, but they were part of the kit.

It takes an iron man to play with a toy iron horse. 

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Posted by doctorwayne on Tuesday, April 5, 2016 1:54 PM

There's some info here on casting your own bridge piers and abutments.

For bridges which have no superstructure above rail-level (or a removeable superstructure like the Central Valley truss), I found it easiest to cut the subroadbed out as soon as I had determined the length of the bridge. 
Calculating the length was done by placing the various components atop the roadbed in the places where they would be used.
Once the roadbed was removed, I simply flipped it over and built the bridge, upside-down, atop it, altering the supports to suit (all of the bridges shown are on grades).

Wayne

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Posted by HObbyguy on Thursday, April 7, 2016 2:40 PM

Tim here are a few archived pictures that may help.  To be honest it just takes some creativity and sometimes faith that it will all work out.  Big Smile

The first is the trestle construction.  Looking at it now I actully cut out the subroadbed and then fixed it back in place before constructing the bridge.  You can see wax paper over the subroadbed to prevent the bridge stringers from getting stuck to the ply.  The idea was to get the curve and grade change exactly right so that it would match at the bridge ends without a bump or dip.  Once I had the stringers and ties glued together I removed the subroadbed, fit the bridge structure in place, completed the terrain work and fit the bents in place to support it.  Then finally added the rails permanently.  In the second and third pics you can also see where I cut the subroadbed out for the little bridges and fit them into place.  The cuts were done with a regular power jigsaw- no problem.

You will have to use your imagination a bit with the viaduct since I don't have any earlier pics.  But I did essentially the same thing.  Built the plate girder assembly and added the track, cut out the subroadbed, fit the bridge into place and then added the bents, abutments and piers.  The ends of the bridge are resting on wood supports that are screwed into risers at the end of the subroadbed.  The plaster walls were cast to fit.  Then I finished the landscaping and added all the trees and brush.

And here is where I started with abutments for the truss bridge.  Basicly the same technique except the wooden supports were removed and replaced with plaster castings carefully set at exactly the right height for a smooth transition to the subroadbed.  Detailing the track and dressing it out with landscaping makes a huge difference!  Very satisfying once it is all finished.

Huntington Junction - Freelance based on the B&O and C&O in coal country before the merger...  doing it my way.  Now working on phase 3.      - Walt

For photos and more:  http://www.wkhobbies.com/model-railroad/

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Posted by CajonTim on Friday, April 8, 2016 10:39 AM

Thanks for your help everyone!  Especially Doctor Wayne & Hobby Guy!  Think I have a plan now. 

We'll see how it goes!  If it goes well, I will post pics, if not, I will just go quietly into that good night!

Tim

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Posted by CajonTim on Friday, May 13, 2016 1:53 PM

Because of my inexperience with large bridges, I have decided to build a smaller single track bridge first to work on my "skills"  (I have purchased all the parts for the big one too). 

I also went with the Micro Engineering bridge flex track (a really great suggestion).  I am looking for some recommendations on what adheasive to use and install tips for the guard rails.  (my first thought was to skip it because it is so small in N scale, but it just looks too good!)

I have cut and bent my guard rail pieces and test fit them so I am ready to install.  I normally use CA but wonder if you guys might have better ideas?

Thanks,

Tim

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Posted by doctorwayne on Friday, May 13, 2016 2:21 PM

For M.E.'s bridge ties, I used contact cement, both to cement them to the bridge and to add the guard rails.  I use LePages or Weldwood gelled contact cement, applied with a suitably-sized brush - you can clean the brush afterwards using lacquer thinner.  Since both of those cements are available only in quarts or gallons, you may wish to opt for regular tube-type contact cement.  In either case, do follow the instructions on the container to ensure a good bond.

After the initial drying time has passed, cover one of the gluing surfaces with waxed paper, then place the other atop it and align things while looking through the paper, since contact cement sticks on-contact (what a surprise! Stick out tongue). 
Once you have one end of the ties (if you're cementing them to the bridge) or one end of the guard rails (if you're cementing them to the ties) aligned, slip the waxed paper out from between that point, then press down there to make contact.  Continue sliding the waxed paper along beneath the yet-to-be-affixed surfaces, following along with finger pressure as contact is made.
I use this method to cement Central Valley tie strips to cork roadbed or to the plywood layout top, too, and also to add the rails to the tie strips after they're in place.

Wayne

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