Trains.com

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

Trackwork Progression

5346 views
29 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Trackwork Progression
Posted by Scarpia on Monday, May 11, 2009 4:50 PM

I'm in the middle of a throw away test layout, and I thought I'd share some of my experiences. I've decided to try hand laying track, including  turnouts, and I saw at the Amhearst Train show the Fast Tracks booth. Well, despite not having any real soldering experience, I decided that their system was for me.

I won't go into details on how to assemble using their products, as they have excellent instructions on their web site. I'd like to show you a couple of things that I've done with them.

My first attempt came out pretty good. As I only have very limited experience with soldering, I think this is a strong testament to the quality of their products, and the great instructional vidos they produce.

If you're interested, there is a video of this turnout in action on You Tube.

I than tested it for electrical contact, and after a half hour of chasing ghosts, I was able to run a DC loco over it with no problems. I had gapped correctly, but there were transient strings of copper on the edges of the PC ties that were shorting it out.

With that under my belt, I dove right into the hoopla. I decided I wanted a crossover, and not just two turnouts layed back to back, but one that had a solid piece of rail from the diverging stock rail to the opposing frog.

3 hours later....The completed cross over

Here it is with the previous standard turnout for size comparison

One of the huge advantages of the Fast Tracks system is you can really compress complicated track work. Here is how I've originally planned the entrance to the yard

And here shows how tight you can move the switches, gaining (in this case) a couple of inches on the far end.

And, of course, another video of it in action.

With that under my belt, I made the remaining  mundane code 83 number sixes I needed, and awaited the arrival of the code 70 rail. After a few weeks of delays, it came last week, and I set about this weekend to make the yard ladder.

Feeling pretty gutsy, I used a number 5 turnout jig, and made all four turnouts in the ladder from the same piece of rail. Here it is about 60% complete.

 

The entire outside rail is the same piece of code 70. No cuts or gaps. After a total of 5 hours, which isn't too bad, considering the calculations I had to make, it was done.

 

 This one too passed all electrical tests.

And how does this one work? Well, guess what, I have a video!

I've been very satisifed with the Fast Tracks products, and I would recommend them to anyone who might be interested. I was concerned that my lack of experience would be a problem, but as you can see, the great engineering of these products make great results easy. I especially like the ability to customize each and every piece of trackwork, and what's been more important, I now know exactly how these things work, which should make repair a heck of a lot easier.

For those interested, I'm not a paid employee of the company, just a very satisfied customer. Making turnouts has actually become a very satisfying part of my hobby.

Cheers!

I'm trying to model 1956, not live in it.

  • Member since
    June 2005
  • 15 posts
Posted by intalco39 on Monday, May 11, 2009 6:54 PM

Nice work! I learned that a quick test of the gapped cuircuit board ties with a continuity tester before soldering any rail saved much frustration finding the short after the turnout is built.

Wayne.

  • Member since
    November 2003
  • From: Wisconsin
  • 67 posts
Posted by s51flyer on Monday, May 11, 2009 7:57 PM

Nice job on the trackwork.  I'm also working with the fasttracks jigs only in N scale with code 55 rail.  I've built 3 right-hand and one left hand No. 6.  I was swayed by the realistic look of the trackwork as compared to the commercial brands.  I was also swayed by the flexibiity you mention in building turnouts.

I too am happy with the results, though I 've yet to install these on the layout and run trains through them.

Bob O. 

 

 

  • Member since
    June 2008
  • From: central Ohio
  • 478 posts
Posted by tinman1 on Monday, May 11, 2009 8:05 PM

I sat down one night last week and tried my hand at a turnout, but without any jigs. I used an atlas no6 as a general guide and was very satisfied with the outcome. I ended up soldering the wing rails to the frog (intended) and while the flangeway looks tiny compared to the atlas, a NMRA guage will pass through it.

Tom "dust is not weathering"
  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Monday, May 11, 2009 9:36 PM

 Wayne, I now do the same thing. Once I've cut; gapped, and prepped the ties, the multi meter comes out. After the major solder jobs (stockrails, frog, points) I run it again. The multi-meter is must have IMHO.

Bob, I couldn't imagine doing this in N, so kudos to you (I wish my eyes were better!) I've only run test stuff through mine, but I don't see them being any different than "commercial" for reliabilty. I still can't get over how smooth equipment runs through. If you have pictures of your setup, I'd like to see it.

Tom, good on you. I think now, after having put together a dozen turnouts, i could manage one scratchbuilt. I'd love to see yours, any chance of a picture or video? A how to? 

Cheers!

I'm trying to model 1956, not live in it.

  • Member since
    December 2008
  • From: San Francisco Bay Area
  • 835 posts
Posted by mcfunkeymonkey on Monday, May 11, 2009 9:46 PM

That trackwork looks groovy!  I like the idea of having a single rail throughout the ladder! 

I'm also interested in handlaying turnouts in n scale, and it seems fasttracks only use 55 or 40 rail.  I was thinking of moving to 55 anyway (looks better!).  You guys mention the flexability: does that include changing the turnout angle as well?  As in, if I got a 4.5 (which is same as an Atlas custom turnout, right?), would I have the flexability to extend to a 6 or does that require another $200 jig?

Or, once you get the principle, you can make yr own without the jig or make yr own jig?

And, since there's no spring like a peco turnout, I assume you need a handthrow to hold the positions.

  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Monday, May 11, 2009 10:33 PM

 When it comes to changing the diverging route angle, than no, that's set by the jig you choose. When I mention flexability, it has to do with shortening the whole turnout, or in the case of the ladder or crossover, condensing the entire turnout to a safe operating minimum. Take a look at my ladder, the switch bar is just above the last switch's frog. That's the kind of compression I mean, and unfortunately changing the angle is not part of that with the jig.

Jigs are just $100 US I think, and that price can easily be covered after 10 turnouts. I have a 5 and a 6, and will have their costs covered after this yard is complete.

Could you learn to make it yourself? Sure. I think folks have for years,  in fact. I might suggest just looking at the points tool, and the stock rail tool.

No spring, so I'm using blue point's to switch mine. Depending on how you make yours, you can easily set a default path.

I'm trying to model 1956, not live in it.

  • Member since
    December 2008
  • From: San Francisco Bay Area
  • 835 posts
Posted by mcfunkeymonkey on Monday, May 11, 2009 10:43 PM

Ah: the "kits" are about $200 while the "assembly fixtures" are about $115.

Do you get the rail and pc boards that comes with the Fasttracks or did you get yrs separate from yr LHS?

the compression of yr yard looks good.

I tried compressing commercial (atlas code 80) turnouts like that by just cutting some rail off the ends.  It got the turnouts shorter, but the tension in the curved rails seems to bow the points side a bit.  Had to solder together to maintain gauge.  Handlaying seems to take care of that nicely!

  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Tuesday, May 12, 2009 5:41 AM

I have one of the kits, and have since added the other jig and a stockform aid tool. You can certainly cut the frogs and stockrails, I have, but the point form and stock aid really make it idiot proof. For me, that's important, being an idiot!.

Rail I've picked up here and there on the internet (no decent LHS nearby) including from Fast Tracks. I basically wanted to be able to get the box, open it up, and make a turnout without needing something else.  Sometimes we can kill ourselves by cheaping out. A prime example is the solder they sell, .015 acid flux. There is a huge difference with this and other solders, after making 5 turnouts with theirs, I made one with the stuff I had around. Well the turnout works fine, but it's *** ugly, the small stuff flows much more nicely.

PC board ties, and the like are best direct from them.

I figure from what I have invested in they jigs, I only need to make 20 turnouts to get them down to $25 a piece, which is what Walther's turnouts are MSRP, including materials. At 30, I'm looking at just $16, 40 for $12.50. This is definitely an investment that will pay off over time! For my current test layout, I'll need 20 just for this yard area; note that this is not my "big" layout. That one is still under planning consideration, so I should break even pretty quick. eBay resale on their jigs also seems to be rather robust, based on the price of one that I paid for from an auction.

I also like the idea that I can throw together a turnout for just a few dollars worth of materials (at it's core, just one piece of 36 inc rail and 10 pc ties), which means I'm a lot more eager to much about with them that I would be with commercial ones.

I'm trying to model 1956, not live in it.

  • Member since
    November 2003
  • From: Wisconsin
  • 67 posts
Posted by s51flyer on Tuesday, May 12, 2009 8:40 PM

I'm away on biz at the moment, but I'll post some pics when I return.

I have about 60 turnouts to build in N scale code 55.  About 15 are curved.  The remainder are No. 6 except for two No. 6 crossovers.  I purchased the cross-over and curved turnout jigs, stock rail filing tool, rail and individual ties (vs. quick stick ties) from Fast Tracks.  I figure at 60 turnouts, my cost will be about ~$15/turnout.  I'm building the left and right hand No. 6 turnouts in the No. 6 cross-over jig.  It has the same layout as the No. 6 jig.

Using the individual ties are a pain My 2 cents in N scale, but it was one way to cut the cost considerably for the number of turnouts I had to make.  $15 bucks a turnout for the look and quality I felt was a pretty good deal.

I haven't made any curved turnouts yet as I wanted to get good a straight turnouts first.

I have to admit the turnouts look pretty good next to a PECO.  Nothing against PECO as they are a great commercial turnout.  I was looking for something a bit more realistic.  I'll put both in the photo so you can see.

Bob O.

 

  • Member since
    June 2008
  • From: central Ohio
  • 478 posts
Posted by tinman1 on Tuesday, May 12, 2009 8:53 PM

The points jig probably is worth its weight in gold. That was the most time consuming part of my "winging it" turnout. I'm going to make my own before I get into any more on a mill. Here's the only picture I have of mine. I used silver bearing solder and a water based flux on mine.

If you put that yard ladder together, I'm sure you could do one on your own. I see I have a little nick at the tip of the points, but I never planned on using this one on the layout anyhow. It was a "what am I getting myself into" test. Next comes some curved turnouts.

Tom "dust is not weathering"
  • Member since
    November 2001
  • From: US
  • 732 posts
Posted by Javern on Tuesday, May 12, 2009 11:09 PM
great work and photographs
  • Member since
    December 2008
  • From: San Francisco Bay Area
  • 835 posts
Posted by mcfunkeymonkey on Wednesday, May 13, 2009 10:34 PM

On the fasttracks site, it states that the center-to-center spacing of the parallel tracks for a #6 double crossover (nscale) is 1.09".  I thought standard for parallel was 1.5".

Is there a way to length the distance between the parallel tracks by lengthing the rails between?
(I'm building modules and want the crossovers near the edge, which is set at 1.5" between mains)

  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Thursday, May 14, 2009 6:40 AM

 I havent used their crossover jig, I'm just doing it with a single turnout jig and that's working fine. If you use the cross over jig, I think you're stuck as the rail lengths are preset, if you use just a single turnout jig, you can do what ever you like.

I've also found it more useful to think in scale than in standard measurements. For instance, I'm working in HO, and instead of 2" centers, I'm running 12 scale feet center to center for the yard, and 13 scale feet from main to siding.  It's a just a bit over, but I think it looks right (here's a shot as ties for the yard go down).

 

Also, Fast Tracks has free downloadable template PDFs for all of their products, you can print it out in  to see how it will fit. Just make sure when you do, you set the print settings to 100%.

Tom, I'm planning on trying to make my own curved turnouts, now that that I have the point form (and the rail bender tool), I don't think it will be that bad!

Bob, I'm looking forward to seeing shots of your N scale stuff. I too am using individual sticks over the quicksticks to save some money, but I can certainly see their appeal.

I'm trying to model 1956, not live in it.

  • Member since
    December 2004
  • From: WSOR Northern Div.
  • 1,559 posts
Posted by WSOR 3801 on Thursday, May 14, 2009 1:27 PM

Scarpia
For instance, I'm working in HO, and instead of 2" centers, I'm running 12 scale feet center to center for the yard, and 13 scale feet from main to siding.  It's a just a bit over, but I think it looks right (here's a shot as ties for the yard go down).

 

12-13 foot centers are awful tight.  Might want to increase that if possible.  1:1 scale fingers take up a bit more room than a 1:87 crewman riding the side of a car.  

Mike WSOR engineer | HO scale since 1988 | Visit our club www.WCGandyDancers.com

  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Thursday, May 14, 2009 2:26 PM

WSOR 3801

12-13 foot centers are awful tight.  Might want to increase that if possible.  1:1 scale fingers take up a bit more room than a 1:87 crewman riding the side of a car.  

 

You may be right. 12 scale feet  is about 1.7 inches, just under the 2 inch standard. This is a tear down (chainsaw) layout I'm doing to learn skills and settings, so I'm taking notes for the next one!

I'm trying to model 1956, not live in it.

  • Member since
    March 2008
  • 148 posts
Posted by Wazzzy on Thursday, May 14, 2009 3:45 PM

when you get done with your 'test layout', can i have it? ha ha ha

always wanted to try the Fast Tracks jigs and you have shown me the light to take the plunge myself. keep the pics and vids posted on your progress.

  • Member since
    December 2008
  • From: San Francisco Bay Area
  • 835 posts
Posted by mcfunkeymonkey on Friday, May 15, 2009 12:19 AM

Guess I'm trying to figure out how to get the most turn out from these jigs.

With a single #6 jig, you can make a single turnout, and a single crossover by making opposing turnouts on the same diverging rails (flipping the jig around), with as much space between parallel tracks as you want.

With a double crossover #6 jig, you can make a single turnout, a single & a double crossover, but the crossovers are limited to the spacing between parallel tracks on the jig.

 Did I get that right?

I was thinking of getting the #6 single, unless the double crossover doubles as something else, and a #4.5 for my yards and siding, unless there's a compelling reason a #5 would be preferable (I'm not planning on running bigboys / decapods in my yards).

Exciting stuff!  Can't wait to see more of yr picts & work!
--Mark

 

  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Friday, May 15, 2009 6:47 AM

You know, I never thought of getting the crossover to make singles out of. What an interesting idea. I actually didn't  get the single in mind of making  crossovers, I just realized that I could. Your method may be a better solution.

You might want to contact Fast Tracks directly at service@fast-tracks.net about that, he's a model railroader, and more than happy to discuss the uses of his products.

I chose #5 and #6's for my layout, I've liked the fives for yards, but I've no real experience with the 4.5s.

Do be aware that 70 and code 83 can be used in the same fixture, as  Fast Tracks notes that the critical dimensions of Micro Engineering code 70 and code 83 rail are the same. I bought code 83 jigs, and my yard ladder, for example, was made in it with code 70 rail.

 

I'm trying to model 1956, not live in it.

  • Member since
    March 2008
  • 148 posts
Posted by Wazzzy on Friday, May 15, 2009 8:58 AM

all of the jigs could be used to make straight track. although the ties would not be evenly spaced apart, the track would be perfectly straight.

  • Member since
    November 2003
  • From: Wisconsin
  • 67 posts
Posted by s51flyer on Friday, May 15, 2009 10:05 AM

Here's the response I got from the Fasttracks folks on using the crossover to build singles:

"You certainly can build #6 turnouts in a #6 crossover assembly fixture. You will find that there are a few more PC board ties in a crossover than there are in a turnout so you will have to use one of our Track Templates or QuickSticks for a #6 turnout to determine which ones to omit."

BTW, the dbl crossover kit (in N scale) IS DIFFERENT than the single No. 6 kit in two ways...

   1.  The jig has continuous gaurd rails in the dbl cross over rails, so for singles, you just need to make a portion of the gaurd rail - no big issue.  However, if you're using a single turnout kit to make a dbl crossover, there will be some hand forming work to deal with in the guardrail area of the dbl crossover rails.

   2.  The cross over kit comes with a forming tool that allows you to file the angles required for the cross over tracks as well as the No. 6 frog.  These angles are different.

Cheers,

 

Bob O.

  • Member since
    November 2003
  • From: Wisconsin
  • 67 posts
Posted by s51flyer on Friday, May 15, 2009 10:11 AM

With a double crossover #6 jig, you can make a single turnout, a single & a double crossover, but the crossovers are limited to the spacing between parallel tracks on the jig.

 Did I get that right?

Mark, you're absolutely right about what you can build using the crossover kit - R&L single, single crossover or Dbl crossover.  Rail spacing is defined by the jig.

Bob O.

  • Member since
    November 2003
  • From: Wisconsin
  • 67 posts
Posted by s51flyer on Friday, May 15, 2009 9:26 PM

Here are some photos.  Size is N scale, code 55, No 6.

 

 

 

I'm still learning, but I am pleased with the results.  Once the turnout is cleaned up, painted, and sitting on the layout, it should look pretty good.

Bob O.

 

 

  

 

 

 

  • Member since
    December 2008
  • From: San Francisco Bay Area
  • 835 posts
Posted by mcfunkeymonkey on Friday, May 15, 2009 10:29 PM

Yr turnouts look great, Bob!
There's just something more satisfying doing things by hand!
Looks better, too: commercial always looks a bit toyish to me, even with the ballasting & weathering. maybe its the swivel parts.

 Right now I'm leaning towards the #6 double crossover (seems more versitile) and a single #4.5 for the yards (unless #5 is preferable).

What do you use to throw them?
Or, if you use electric and not manual, any suggestions for throws?

  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Saturday, May 16, 2009 7:42 AM

I've decided on the blue points myself. Because I use Sergent couplers, I dont' have any turnouts out of reach that require electric, and I like the solid action and power routing the blue points offer. I just received a 10 set yesterday from Tony's Trains that was left them at $8.5 apiece, including shipping.

I'm trying to model 1956, not live in it.

  • Member since
    November 2003
  • From: Wisconsin
  • 67 posts
Posted by s51flyer on Saturday, May 16, 2009 7:43 AM

Thanks.  I agree it's quite satisfying when they pop out of the jig and you roll a truck over the switch and it's smooth as silk.  Cool

I'm still debating about throws - manual or electronic.  I'm building a modular layout.  All the turnouts are accessible, so manual ground throws by Caboose are being considered.  The only downside is that they don't look realistic.  If I go through the trouble of building handlaid turnouts, it would seem the switchstand should look realistic too.  (notice how I'm talking myself out of using manual? Laugh )

I'm using 2" foam over plywood.  I've seen some articles in MR that show how a tortoise can be mounted in a pocket built under the turnout.  I'm probably leaning more this direction.  I would then use NJ International switchstands for looks.  The other benefit of using electronic throws is that I can more thoroughly computerize the layout, which is ultimately what I'd like to do.  From an operating point of view, I want to run a few computerized, pre-staged consists across the layout while I'm manually operating locals. 

We'll see how all this plays out, but one has to have an end in mind...  Smile

Bob. O

  • Member since
    December 2008
  • From: San Francisco Bay Area
  • 835 posts
Posted by mcfunkeymonkey on Saturday, May 16, 2009 9:05 AM

The bluepoints looks great and I'll definitely keep them in mind for the home layout (whenever that gets built).  For my sectional/modular I'm looking for something that takes up less space.

Is there a way to install a spring / snap (like peco) on the fasttracks so I can just use my finger to push the points?

Otherwise, I'll probably go with caboose handthrows.  Although they look like catapults, they're actually not that bad, and there are ways to lower their profile.

There's this article:

http://www.conrail1285.com/news.asp?storyid=31

although he's using 1/8" foam, so scraping down 1/8" leaves him with the plywood to mount the throws.

Since we're using 2" foam, I'm not sure if you can affix the throws to foam, or if we'll have to scrape out a 2" hole, then glue a wood block to provide a secture base.

I think you could scrape out 1/2" of foam, then glue a small piece of masonite to the foam, then use that as yr base for the handthrow.

On my current module, I have caboose, some I mounted above the throwbar (using pin provided on throw), some under (drop tracknail down through holes).

 

The above-throwbar mount on the middle throw looks kinda catapultish, but the 1st & 3rd throw are lowered and look better.  I haven't weathered any of these yet, and that will lower the profile as well.

It'd also be nice to just have something that holds point positions so I could use my finger and also put in turn signals. 

The turnouts look toyish (mainly because I didn't paint my rails), but that plastic bugs.  Can't wait for fasttracks!

Thanks again for sharing yr experiences with handlaying turnouts: it's encouraged me to take the plunge!

I look forward to seeing yr progress!
--Mark

  • Member since
    November 2003
  • From: Wisconsin
  • 67 posts
Posted by s51flyer on Saturday, May 16, 2009 5:28 PM

Mark,

Looks like he's used a modified technique in 2" foam.  I'd vouch for the PL300 foam adhesive.  I've tried latex like some articles suggest, and I've had the foam pull right off of the plywood sub-base.  With PL300, no issues, so I can see how this could work with a burried ground throw (without a masonite base).  Thanks for this lead...  I'll have to give that some consideration as I certainly wouldn't need electronic throws on ever switch - just the mainline.

As far as sprung points, I've not seen anything developed that would enable that to happen on the Fasttracks built switches - not that it couldn't be done...  Don't scrimp on your tools.  A good soldering iron, sharp files, rail nippers and a track guage are a necessity.  I didn't think the nippers were that big a deal and was using electrical side cutters for rail.  I finally bought the nippers.  I wish I had done that from the start.  I didn't live by my own motto of "it pays to have the right tools!"  Very little if any filing is required to square the end of the rail when using the nippers.  And for N scale, I use a 4" round magnifying glass in addition to my reading glasses!  Shock

Scarpia,

Thanks for starting this thread.  Learn something new every time I log into the forum!  Good luck on your layout.

Can't wait to install the switches on the layout and run some trains through them! 

Bob O.

 

  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Saturday, May 16, 2009 5:39 PM

Mark, I'm glad you're going to give it a whirl. I think you'll be happy you did. Bob's advice on tools is a good one, I also invested in the Weller soldering station from Micro Mark, and I've been very pleased with it's performance.

Bob, You are welcome, I'm pleased that this thread is, and has, stayed useful.

I finished the last two turnouts for this section today.

Not a true cross over, as you can see from this picture.

 

It's code 70, that heads into the arrival track(s) from a code 83 no.6 on the main.

 

So with that done, I've been able to get some ties down on the yard ladder

 

Now, to solder the electrical feeds, and begin painting the turnouts and wooden ties.

I'm trying to model 1956, not live in it.

  • Member since
    January 2008
  • From: Abu Dhabi, UAE
  • 558 posts
Posted by Scarpia on Thursday, July 9, 2009 12:11 PM

Hi ho, it's been a couple of months, and I've made a fair amount of progress for those interested.  Most of the track work is down, in place and wired for the yard area, the last major job is installing the blue points.

Instead of pictures, I have a short (7 minute) video of the trackage in operation. 

I'm trying to model 1956, not live in it.

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

Users Online

There are no community member online

Search the Community

ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT
Model Railroader Newsletter See all
Sign up for our FREE e-newsletter and get model railroad news in your inbox!