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First Turnout handlaid - Code 55 N scale

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First Turnout handlaid - Code 55 N scale
Posted by HO_Greg on Saturday, November 8, 2008 5:06 PM

 Ok - so for a first attempt (let me rephrase, first COMPLETION - there were other attempts that were abondoned before they were completed due to being too wrong) it's not great, but it works.  I wouldn't mount it on the layout but it DOES work - I've run trucks through it and while there's some problems on the diverging route through the frog I'm pretty impressed with myself.

I used the FastTracks point tool and the stock rail tool to easy my filing but everything else was handlaid.  Print out a template, spray with spray mount and drop the PCB ties on and then off you go.

Now I just need to do about a dozen more to get them right all the time. :)

(apologies for my wife's hair stuck to the turnout - she sheds everywhere!)

-Greg

 

My first handlaid turnout 

(edit: I know the guard rails are missing but that's easy compared to the rest)

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Posted by alfadawg01 on Saturday, November 8, 2008 6:03 PM

Seems to me that if you can handlay a turnout that looks that good and is that absurdly small, you can do almost anything. 

Bill

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Posted by selector on Saturday, November 8, 2008 6:08 PM

Greg, that looks pretty good.  I found the frog to be the biggest pain to get right, but yours seems okay.  It is hard to tell from your image, but it appears to me that your closed point rail is not sharp enough.  I would like to see the filed portion longer, and the point sharper if it were mine.  I almost have a suspicion that you have the points jig for a sharper turnout, and not one for the frog # of your assembly jig.

How are you dealing with filing away the foot of the rail so that the points can lie flush against the stock rail flange face?

What would you say your most troublesome experience is with the Fast Tracks turnouts?  With what part of the assembly do you struggle most?

-Crandell

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Posted by HO_Greg on Saturday, November 8, 2008 7:22 PM

 The closed point rail actually lies pretty flat - part of it is the "spring" in the point rails.  So it's just kind of hard to tell from the picture.  This is a #6 turnout using a #6 frog so don't think there's any problem there.  If there is it's in my assembly and soldering!

As for the stock rails, I used the new Fast Tracks stock rail tool.  BOY is that thing a life saver.  I was trying to hand file it with a vice before and it just ended badly every time.  The stock rail tool makes it cake.

I didn't use any assembly jig at all on this - just the point and stock rail tools.  I used a template from ptototrains.com, marked my PC tie locations, put spray mount on the template and then stuck the PC ties down.  From there I soldered the straight stock rail as a base, built the frog and then soldered it in place.  Finally I soldered down the curved stock rail and then went to work on the closure rails (the hardest part).

I used a couple of ME code 55 guages to keep everything in guage and the NMRA guage for the flangeways and such.

There are a bunch of mistakes on this one (no guard rails yet, the closure rails by the frog aren't filed down enough, I actually soldered the point tie to the stock rails at one point and had to redo that, I forgot to cut the foil on the PC ties, and my soldering leaves a lot to be desired) but it's a start and will (hopefully) only get better from here.

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Posted by Loco on Saturday, November 8, 2008 7:45 PM

 Been following and, wow, N-scale.  I almost ordered my first jig, but still holding out, at least for a while.

LAte Loco
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Posted by HO_Greg on Saturday, November 8, 2008 8:00 PM

 To be honest, I really don't think a jig is necessary.  The point and stock rail tools are a big help but the rest is fairly easy to do by hand.  The worst part is getting the rails tacked down.  I learned a trick from YouTube (credit to TheBigE61 on YouTube) for doing it.

You cut your solder into little "discs" -- basically cut the solder about 1/32" so you get little solder discs.  Then you can lay the stock rail, pick up a piece of solder with tweezers or whatever and lay it against the rail.  Hold the rail down with your finger and touch the solder disc with a hot iron - it melts immediately.  Once you get it tacked down the rest is easy (I use normal 0.015" solder at that point).

With the straight stock rail tacked down the rest is pretty straightforward if you have a couple of ME rail guages.  They become your fingers at that point.

The hardest part with the jigs is they cost a fair amount and they are only good for one size.  For the cost of one jig I can buy 3 point tools.

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Posted by HO_Greg on Saturday, November 8, 2008 10:25 PM

 I had already decided on an additional PC tie there as I noticed keeping it in guage is tricky.  Same with the other end of the turnout - I'll be adding an additional PC tie to both the main and diverging route.

I'll be making more for practice - the tough part for me appears to be the closure rails by the frog.  Getting all that working properly was quite difficult and it looks like crap on this first try.  It works, but it looks bad.

Oh well - practice makes perfect.

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Posted by Loco on Sunday, November 9, 2008 9:43 AM

 I'll take a look at the video, thanks.  And I know what you mean about the upfront cost.  I'm holding out for a while, maybe they will run some sort of package deal. I could use four or five basic units and it would make sence with setting up a new layout, but I'm not going to put down over $1000 on jigs just yet.  I just might have to learn to hand lay them as your doing.

The "in work" photos do help and are nice to see, they are just invaluable when tackling something new.

LAte Loco
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Posted by HO_Greg on Sunday, November 9, 2008 10:09 AM

 If you want to check out the YouTube stuff:

 

http://www.youtube.com/user/thebige61

 

Mind you I don't agree with everything does but it all works and he's got some good ideas for making life a little easier.  I went over the videos over and over and made changes along the way to things I was more comfortable with.

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Posted by tomikawaTT on Sunday, November 9, 2008 11:46 AM

A journey of a thousand miles begins with a single step.  Kung Fu-Tze.

Pretty good-looking footprint for a first step!  Pretty soon, you'll be jogging along through double crossovers, slip switches and three way turnouts on curves (where all three routes curve in the same direction.)  As you're surely aware, the biggest obstacle is the one you've already overcome, the fear factor.  Once you tell yourself, "I can do that!" - you can.

Having built a LOT of specialwork, in track gauges from 6mm to 16.5mm (including dual gauge) I really admire the appearance of your work.  (My own first efforts were cosmetic disasters!)

Chuck (modeling Central Japan in September, 1964)

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Posted by HO_Greg on Wednesday, November 12, 2008 5:20 PM

 Well, my second attempt came out much better than the first.  Here's a picture in all its glory:

Turnout #2

I ran a test truck through it in all directions, no clicking, no clacking, no stalling, no stuttering.  I was kind of surprised as I saw a few places I could improve this one (the frog could be a little tighter, the closure rails could be a little closer in to the frog, my soldering still isn't great, etc).

To anyone reading this who thinks they can't do it I really urge you to try!  The one you see above took me maybe two hours of work to complete start-to-finish.  It's full in guage, no binding anywhere and looks pretty good (yes, I know one guard rail is a hair longer than the other but lets not pick nits).

Again, this is all hand laid with no jigs.  I do use the pointform and stockrail tools to make filing a bit easier (code 55 rail is pretty darn hard to lock down in a vice to file otherwise) but the rest is all me.  A couple of track guages from MicroEngineering and I'm off and running.

I'll keep working at this until I get really good at it (and start cutting my PC ties longer, they're all a bit short here) and then maybe try something funky like a slip switch or a curved turnout.

I have no interest in handlaying track in general (flextrack is fantastic) but to be able to build to fit and do custom trackwork .. absolutely.  Its a heck of a lot cheaper than buying it that's for sure!

-Greg

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Posted by C & O Steam on Wednesday, November 12, 2008 7:03 PM

So what am I missing. Should there be a picture of the switch? I have read several post that indicate a picture is included but am not able to find anything.

The previous format was much easier to use.

 

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Posted by HO_Greg on Wednesday, November 12, 2008 7:55 PM

Yep, there's a picture in the post - two pictures in fact, one in the first message and one in the previous one to this.

 

You can also see the picture here instead.

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Posted by selector on Wednesday, November 12, 2008 9:09 PM

It looks very good, Greg.  In complete honesty, I can see two place where I would want an improvement.  Firstly, the diverging closure rail wing, just above the frog in your second photo, is splayed too widely as it approaches its tip along the frog rail.  Secondly, the lower guard rail appears to be too far away from the stock rail, or else it is canted toward the frog too much.  I would suggest, if I am correct, reheating it and pressing it down so that it adopts a more upright stance or so that you can slip it a wee bit closer to the stock rail...maybe half a millimeter will do, maybe 3/4...hard to tell.

-Crandell

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Posted by DeadheadGreg on Wednesday, November 12, 2008 9:36 PM

Hey man, looks good!  Always great to see others getting into handlaying. 

I won't criticize your turnouts, as everyone else has pointed out the areas in need of improvement. 

However, I do have a few suggestions you might want to think about trying.   First, what are you going to be using for roadbed?  If it's N-scale cork, I would HIGHLY suggest buying pieces of basswood that are like 2" wide, or whatever will fit an N-scale turnout (i'm HO).  This way, you can lay out a template on the wood, and then just build the turnout on top of it.  Plus, you can use all wooden ties with spikes, and not have to worry about soldering.  This is what I do.  And then, once you finish your turnout, it is COMPLETELEY ready for installing on your layout; just cut out where it'll go, and you're ready for ballasting. 

Also, I'm not sure how your skills are with handling the small parts of N-scale, but if you want a better-looking throwbar, check out the Ultimate Throwbars from the Proto87 Stores (www.proto87.com).  I use them now, and they look soooo awesome. 

Lastly, I dont know if you've realized this, but since you have the #6 pointform tool, you can build #5 and #4 turnouts!!!  The points will be filed away enough. Becuase the #6 is a shallower curve, more of the point needs to be filed away.  You would actually be OVER-filing for a #4 and #5 turnout, but it will work.  You just can't go the other way (making a #8 with a #6pointform).

 

Keep at it dude

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Posted by HO_Greg on Wednesday, November 12, 2008 11:17 PM

 Thanks for the comments all.  It's all still a work in progress.  I'll be building more of them to work on the technique.  This second one is already worlds better than the first one I built (ie, this one works without jiggling through the frog).

Definitely need to work on the closure wing rails - that was something that I noticed as well.  It's not as aesthetically clean as I would want it.  Ditto on the guard rails.  To be honest, on the guard rails I was so excited about getting the turnout done I kind of rushed through them so I could be "finished". :)

After I took the previous picture I actually did go back and reheat some of the joints to tighten things up.  Turns out I was out of guage on the diverging closure rail and it was causing a bobble through the frog.  That's been corrected now and all is working better.

Again - thanks for the comments and critiques.  I'll keep filing away at it.  I figure in another half dozen or so I should be good enough to start dropping them onto some test tracks and running through them.  Just have to get a real throwbar in there!

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Posted by shayfan84325 on Thursday, November 13, 2008 9:51 AM

Your turnout looks great!  I did some hand laying in c55 N scale about 30 years ago (before there were commecial jigs).  My approach was to build them right on the layout using code 70 spikes.  I simply built them to fit.  I think yours looks better than mine, but I'll be glad to share my methods if you're interested.

Here's a shot of mine:

Again, yours is great looking work.

Phil,
I'm not a rocket scientist; they are my students.

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Posted by Midnight Railroader on Thursday, November 13, 2008 3:35 PM

HO_Greg

 If you want to check out the YouTube stuff:

http://www.youtube.com/user/thebige61

 

Mind you I don't agree with everything does but it all works and he's got some good ideas for making life a little easier.  I went over the videos over and over and made changes along the way to things I was more comfortable with.

"Hand Laying N Scale Turnouts: Part 33?" 33? Good gravy!

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Posted by HO_Greg on Thursday, November 13, 2008 4:41 PM

 Yeah there's about 50-odd parts but they're all short and broken into segments (like laying the stock rails, etc) so you can go through them relatively quickly.

Considering it was the first time I'd seen anyone handlay a turnout it was really helpful, even if it was long!

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Posted by concretelackey on Sunday, November 16, 2008 12:34 AM

I have a question on using jigs for n scale turnouts- With the exception of the soldering iron what are the approximate costs involved? This would include jig(s), file(s), needed rail bending/cutting tools and the minimum package size of rails and ties.

I understand from previous threads the the cost benefit is not seen until about a dozen or so are made but am very curious what the cost is just to buy the smallest amount possible in tools and supplys.

thanks

CL

Ken aka "CL" "TIS QUITE EASY TO SCREW CONCRETE UP BUT TIS DARN NEAR IMPOSSIBLE TO UNSCREW IT"
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Posted by HO_Greg on Sunday, November 16, 2008 7:49 AM

Well, lets see - at a bare minimum you would need (assuming no jigs or tools from FastTracks):

  • small vice (to hold rail for filing 
  • 8" mill file
  • Set of small jewelers files
  • PCBoard ties (I used CloverHouse, got about 30'+ worth for $20)
  • Wood ties
  • wood stain
  • ME code 55/code 40 rail
  • two 3-point guages
  • NMRA guage
  • Spray mount (for the method I used)

That's probably about it - my guess is the total cost of just that stuff works out to about $80-$100.  Your actual cost per turnout is MAYBE $1-$2 at the very high end (cost of PC ties, some wood ties and the rail).

If you do what I did and just buy the point form and stock rail tools from FastTracks that will increase your startup cost by about $70 or so.  Still worth it since they make filing so much easier.  So that's about 12-15 turnouts before you start seeing a return but please remember - it will take a few tries (even with a full jig) before you learn the best way to do it so really my guess is it's about 9 working "good" turnouts before you "break even".

Personally it wasn't so much about the money for me as it was about the sense of accomplishment.  Our hobby is expensive enough as it is that I just "rerouted" some money for a new loco to the tools and now I've got a new skill that I can really feel good about.  Heck, when I finished my first "real" turnout (the second one above) I was so excited I brought a test truck and the turnout to the dinner table to show my wife and 3 year old daughter.  My daughter thought it was cool and wanted to play with it.  My wife not so much. ;-)

So my reasons aren't financial, they're more ego driven.  I like knowing I am going to hand build all the turnouts on my layout.  Even if no one else notices, I sure will (and I have no intention if hand laying the rest of the track - flextrack is certainly good enough!!).

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Posted by concretelackey on Sunday, November 16, 2008 6:13 PM

Thanks for reponding Greg!

Considering the current economic situation my reasons are purely money based at this point, although I do take pride in hand crafting.

Looks like I'm still looking at about $10-12 each for the first dozen or so (figuring in all the tools I don't have as yet).

thanks again

Ken aka "CL" "TIS QUITE EASY TO SCREW CONCRETE UP BUT TIS DARN NEAR IMPOSSIBLE TO UNSCREW IT"

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