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Questions about using styrofoam.

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Posted by mopac rick on Monday, October 6, 2008 9:35 AM
I love these products. I have used several types or brands very successfully. I usually glue the foam to a ridgid base pf plywood and the shape with wood working tools. For a source of free foam check out commercial roofing companies, they regularly have large scaps left over that end up in the dump. I once picked up a whole truck load of 4'x4' pieces ranging from 6" to 10" thick.   Rick
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Posted by rrebell on Sunday, October 5, 2008 11:52 AM
Note, you got to be careful about your paint, been around paint long enough to know to test first and even then every can or generation of spray can be different. Even in hobby paints, remember one that just got hard in the bottle (they didn't clean the nozzles properly at the factory). Believe it was called accuflex but I could be wrong.
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Posted by CNE Runner on Sunday, October 5, 2008 10:20 AM

Thanks for the advice. I have an additional question: What is a basement? I live in northeasern Alabama...basements are rare. All kidding aside, I would kill (or nearly so) for a basement or anyother area that would allow me to keep my layout useable and in a controlled environment for more than 3 days. I have to deal with what I have and that means not running trains in the heart of the winter or summer; removing wooden structures to the house, and folding up the layout when I am done "playing".

Your advice about an external air source for a furnace is on target. Most newer furnaces are equipped to have an external air intake installed. I would add one should never spray paint (or air brush) in an enclosed space unless one is using an externally vented spray booth. Depending on the CFM of the blower, this may or may not mitigate the danger of explosion.

In addition to my original post and for the record: I did use an acrylic-latex paint (Valspar Universal Umbar Interior Flat) but brushed it on instead of using a roller...which would have been easier and considerably faster. The painted surface was allowed to air dry for at least two days before anything was attached to it.

 "Keeping my hand on the throttle...and my eyes on rail."

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Posted by modelmaker51 on Sunday, October 5, 2008 4:16 AM
 rrebell wrote:
 grayfox1119 wrote:

As for paint on foam, you must use LATEX based paint not acrylics. Acrylic based paints, such as those in spray cans, will eat into the foam. There are now LATEX paints in spray cans, so look for them if you want to go this route. I chose not to, I use a roller because I was in a windowless room. I used a floor fan anyways to keep the odors/fumes out of the room and out the open window in the next room.

If you have a layout in the basement, and there is in most homes a furnace ( oil or gas fired ) located there also, you must be VERY careful of fumes from ANY sprays, paints, chemicals, etc. Your air intake for ignition of your furnace could make things go very bad in the basement in a hurry. For this reason, I decided on the side of safety and had a sealed air intake pipe installed to the outside of the house for furnace combustion air intake. Very inexpensive 4" pipe and 4" cored hole in basement wall, only took 30 minutes to install.

Acrylic is water based so no problem with foam!!!!!!!!!!!!!!!!

Actually, there are also solvent based acrylic paints as well available at hardware and paint stores. You have to specify acrylic-latex if you want waterbased acrylics in a paint store.

Jay 

C-415 Build: https://imageshack.com/a/tShC/1 

Other builds: https://imageshack.com/my/albums 

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Posted by rrebell on Sunday, October 5, 2008 12:39 AM
 grayfox1119 wrote:

As for paint on foam, you must use LATEX based paint not acrylics. Acrylic based paints, such as those in spray cans, will eat into the foam. There are now LATEX paints in spray cans, so look for them if you want to go this route. I chose not to, I use a roller because I was in a windowless room. I used a floor fan anyways to keep the odors/fumes out of the room and out the open window in the next room.

If you have a layout in the basement, and there is in most homes a furnace ( oil or gas fired ) located there also, you must be VERY careful of fumes from ANY sprays, paints, chemicals, etc. Your air intake for ignition of your furnace could make things go very bad in the basement in a hurry. For this reason, I decided on the side of safety and had a sealed air intake pipe installed to the outside of the house for furnace combustion air intake. Very inexpensive 4" pipe and 4" cored hole in basement wall, only took 30 minutes to install.

Acrylic is water based so no problem with foam!!!!!!!!!!!!!!!!
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Posted by grayfox1119 on Saturday, October 4, 2008 7:58 PM

As for paint on foam, you must use LATEX based paint not acrylics. Acrylic based paints, such as those in spray cans, will eat into the foam. There are now LATEX paints in spray cans, so look for them if you want to go this route. I chose not to, I use a roller because I was in a windowless room. I used a floor fan anyways to keep the odors/fumes out of the room and out the open window in the next room.

If you have a layout in the basement, and there is in most homes a furnace ( oil or gas fired ) located there also, you must be VERY careful of fumes from ANY sprays, paints, chemicals, etc. Your air intake for ignition of your furnace could make things go very bad in the basement in a hurry. For this reason, I decided on the side of safety and had a sealed air intake pipe installed to the outside of the house for furnace combustion air intake. Very inexpensive 4" pipe and 4" cored hole in basement wall, only took 30 minutes to install.

Dick If you do what you always did, you'll get what you always got!! Learn from the mistakes of others, trust me........you can't live long enough to make all the mistakes yourself, I tried !! Picture album at :http://www.railimages.com/gallery/dickjubinville Picture album at:http://community.webshots.com/user/dickj19 local weather www.weatherlink.com/user/grayfox1119
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Posted by rrebell on Saturday, October 4, 2008 11:55 AM
Caulk and track ain't going no where.
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Posted by CNE Runner on Saturday, October 4, 2008 7:58 AM
Thanks for the reply rrebell. I lie awake some nights thinking of all that expensive Peco trackwork crashing to the floor - taking the scenery with it. I think you are correct as the track, that was glued down to the Styrofoam with latex caulking, seems rock solid. OK...on with the ballasting!

 "Keeping my hand on the throttle...and my eyes on rail."

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Posted by rrebell on Friday, October 3, 2008 1:08 PM
You got bad paint, it will cure eventually. Had that problem back when latex paint was not common. I use latex paint (flat) all the time over foam. Since you are going to cover most of it I wouldn't worry.
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Posted by CNE Runner on Friday, October 3, 2008 11:05 AM

The question I have for all is painting the Styrofoam after it is in place. I have a fold-down layout that features a 5/16" plywood base. To save weight, I decided to forego my usual underlayment of Homosote and went with 1" Styrofoam. After gluing down the Styrofoam, I painted the entire surface with latex tan paint. My problem is that the paint will stick to, and is removed by, anything that is set on the layout for a couple of hours or so.

Understand that my track is already glued down (and I ain't going to remove it). Will this cause problems with track/roadbed adhesion in the long run? Will my future scenery additions (grass, dirt, bushes) be compromised by the paint? This was my first excursion into Styrofoam sub-bed and I think I would have been better served sticking with Homosote. No one was of any assistance, at our local Lowe's, because Styrofoam insulation isn't ordinarily painted. Any thoughts?

 "Keeping my hand on the throttle...and my eyes on rail."

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Posted by rrebell on Friday, October 3, 2008 10:35 AM
For doing the planning I use the actual turnouts and 2nd hand atlas sectional track, kinda overlay the stuff, gets the general shape right for the cork.
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Posted by shortline fan on Friday, October 3, 2008 9:14 AM
The April 2007 issue of MR detailed how to install Tortoise switch machines under 2" foam.  I've had great results using foam myself.  I find it easier to layout my track plan right on top of the foam by using a marker to trace around the pieced or temporarily glueing photocopies than tracing it on plywood and then cutting.  I build up track, structure bases and roads on cork to obtain the proper height.  I am about to build a new layout using traditional L-girder methods with a 1/4" birch plywood base under the 2" foam.  I can cut down and even through the plywood if needed for lower areas and glueing foam underneath the plywood.  On top you can glue pieces of foam sandwiched together or use them as an underlay for plaster soaked towels or the Woodland Scenics gauze variety for larger mountains or hills and Sculptamold for small terrain changes.
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Posted by Midnight Railroader on Tuesday, September 30, 2008 9:03 AM
 MECman wrote:
Hi,

Does it bother any foam users that the product is flammable and and gives off highly toxic gas when burning. Building codes require foam to be hidden behind a gypsum drywall fire barrier. Just food for thought.

David
No, I have lots of flammable stuff in my home, including products that would give off toxic fumes if burned. I'm not going to worry about this.
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Posted by middwest rookie on Tuesday, September 30, 2008 8:53 AM

 MECman wrote:
Hi,

Does it bother any foam users that the product is flammable and and gives off highly toxic gas when burning. Building codes require foam to be hidden behind a gypsum drywall fire barrier. Just food for thought.

David

 Nope. I don't plan on burning it. Wink [;)] Besides, as a 911 police and fire dispatcher, I'm sure I could get them to my place in about 90 seconds if need be...

Yes, I am aware that it is "midwest", not "middwest". Thank you for typos during forum registration.
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Posted by MECman on Tuesday, September 30, 2008 5:02 AM
rrebell,

Thanks, that is reassuring!

David
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Posted by rrebell on Monday, September 29, 2008 5:57 PM
 MECman wrote:
Hi,

Does it bother any foam users that the product is flammable and and gives off highly toxic gas when burning. Building codes require foam to be hidden behind a gypsum drywall fire barrier. Just food for thought.

David
Foam tends to  melt and requires a constant flame to burn well, this has been researched well. Looked for the article I read by a fire department on foam and its safety but could not find but it said they had no problem with using it for model railroad construction.
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Posted by Loco on Monday, September 29, 2008 5:54 PM
I'm still in the process of moving - sort of.  Have to hire a moving company to get the rest of my stuff out of Glendale.  So, yah, from LA.  I'm out side of Columbia Mo. right now.  I've been by Foam Sales, and when I talked with one of the guys there they will sometimes have odds and such, but keep in mind they have a buch of speciality foam items.... got a price list from him, somewhere in a box.  Been unpacking and will keep a lookout for it.
LAte Loco
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Posted by MECman on Monday, September 29, 2008 5:33 PM
Hi,

Does it bother any foam users that the product is flammable and and gives off highly toxic gas when burning. Building codes require foam to be hidden behind a gypsum drywall fire barrier. Just food for thought.

David
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Posted by pathvet9 on Monday, September 29, 2008 4:20 PM
Loco - where are you located?   LA?     Cool [8D]   
Cheers, Jake ---------------------------------------- Patience when resources are limited
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Posted by Loco on Monday, September 29, 2008 3:28 PM
I just checked with our LHS (Local Hardware Store :P ) and a 4x8 2" of pink is $25.
LAte Loco
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Posted by rrebell on Monday, September 29, 2008 1:44 PM
exactly what I'm doing, what type of legs you using and how are you running your track ? Last what are you doing for corner modules as havn't done those yet but one is coming up fast!
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Posted by Cannoli on Monday, September 29, 2008 11:17 AM
 MAbruce wrote:
 mainetrains wrote:

My other question is how do you get a smooth elevation transition? Carving? The tried and true tape and paper with whatever on top?

I used the Woodland Scenics Inclines.  While I'm generally not a big fan of their overpriced products, I have to admit that this is a very useful product:

http://www.woodlandscenics.com/items.cfm/Inclines

 

This is what I'm doing for the inclines on my own layout as well. My benchwork is in the form of 2'x4' modules built from 1x4 lumber with 2" foam insulation board mounted to the top with latex caulk for the scenery base. I'm then using additional 1" and 2" foam pieces for the raised scenery along with the Woodland Scenics risers to get the track to the correct height.

Modeling the fictional B&M Dowe, NH branch in the early 50's.

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Posted by rrebell on Sunday, September 28, 2008 1:07 AM
The beaded stuff from HD works fine as a base as long as you don't try to go beyond 2feet by 4feed which is one of the sizes it comes in (2'' thick by the way). then just use scrape foam to build mountains and stuff (cut with some form of hot wire) but as the last post stated, it only works if you intend to cover all surfaces. Woodland scenics inclines are the way to go but buy the starter inclines for the most part as they are fairly cheap and you can use scrap foam as base for each step up. Use siliconized latex caulk for everything including gluing your frame to your foam. you can use white for all (including your cork, if that's your choice) but use clear when you caulk your track down. Use the caulk sparingly for all but the inclines, except for the thinnest part.
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Posted by BRJN on Friday, September 26, 2008 10:48 PM
If you are going to use foam (and it makes basic scenic forming easy), use the extruded insulation stuff.  DO NOT use the beady kind of styrofoam.  I did, and now I get little beads on the floor whenever I lean over the edge of the layout.  It's getting hard to keep the floor neat (even though it's in the XLcloset/garage and 'neat' is a relative term).  If you do use beady foam, expect to have to completely contain it inside a fascia or something that will prevent unwanted friction with any moving objects.
Modeling 1900 (more or less)
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Posted by pathvet9 on Friday, September 26, 2008 2:00 PM

Byron - thanks for jogging my memory and I will add that address to the database as I still may need to visit them soon.

Bow [bow]

Cheers, Jake ---------------------------------------- Patience when resources are limited
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Posted by cuyama on Thursday, September 25, 2008 12:39 PM

It seems the question of where to find extruded foam in CA comes up every week . It's available, though not widely, for the reasons noted above. I've been told it is often used with radiant heat floors, which are virtually unknown in mild-winter areas like most of CA. Here's what I wrote the last time the question came up, with a reference to the thread on finding foam:

 cuyama wrote:

This comes up pretty often. Here's a past thread where I describe how some of my clients and friends have been able to find the foam, even in mild-winter areas -- and yes, even in California.

http://cs.trains.com/forums/1270007/ShowPost.aspx

The key is to use Dow or Corning's dealer finders and then to call first. The dealer finders will list dozens of Lowe's and Home Depots that do not actually carry the foam. Don't waste your time with them. Instead, try the contractor supply houses, insulation suppliers, etc. But call first before driving!

In SoCal, you may be thinking of:

Foam Sales and Marketing
1005 West Isabel Street
Burbank, California 91506

Telephone: 818 558 5717

As always, call first before driving.

Byron
Model RR Blog

 

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Posted by twhite on Thursday, September 25, 2008 12:15 PM

Jake--

Whoah, FORTY DOLLARS!?  Back in the good ol' days six years ago here in NorthernCal, at least in Sacramento, you could get it for about $8, until Home Depot stopped carrying it and substituted the 'beaded' variety instead. 

SOMEBODY'S making a killing--unfortunately, it's not the hobbyist who likes to use it! Grumpy [|(]

Tom

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Posted by pathvet9 on Wednesday, September 24, 2008 6:32 PM

Bikerdad - is that the place in Burbank? - the name and address escaped me now - but anyway, I called them and they want $40 for a 2x8' piece of 2" Styrofoam - but they have it and many other sizes. Wish I could remember the name?     Sigh [sigh]

So I am cheap. I waited until my camping trip to Eastern Sierras and stopped in Bishop, found 4x8' 2" sheet for the $40 - STILL TOO Expensive compared to the East but ----- to live in a moderate climate!    Whistling [:-^]

Cheers, Jake ---------------------------------------- Patience when resources are limited
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Posted by Bikerdad on Monday, September 22, 2008 7:08 PM

Tom, you're welcome.

Regretfully, while I enjoy blaming every shortcoming of California on the various fruits, nuts and other assorted human oddities y'all have scampering about down there, the relative dearth of Styrofoam and other extruded foams in SoCal has little to do with the various emanations of the People's Republic of California's love for regulation.  'Tis pretty much just a market thing.  The expanded (i.e. bead foam) is far more susceptible to frost damage than extruded, so extruded foam rules in the Frost Belt.  Down in the Sunbelt, the lower cost of bead foam gives it the advantage, big time.  In short, can't be puttin' this one on the poor Spotted Owl, or even the lesser known yet even more nefarious Pearson's Milkvetch Weed!  (Just ask any long time SoCal off-roader ....)

In case you didn't know, there's a place over in the San Fernando Valley that supplies extruded, expanded, closed cell, open cell, pretty much any type of foam you can think of, to the entertainment industry.  (Duck, they're throwing foam boulders at us!!)  If you're ever in the area, you might want to check 'em out and report back to let the rest of us know what they've really got there.

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