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A final discussion about shelf layout benchwork

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  • Member since
    January 2001
  • From: Nevada
  • 825 posts
Posted by NevinW on Tuesday, September 4, 2007 10:53 AM
Has anyone used 1/4 inch MDF underneath the foam?  -  Nevin
  • Member since
    February 2005
  • From: Southwest US
  • 12,914 posts
Posted by tomikawaTT on Monday, September 3, 2007 7:39 PM

Hi, Nevin,

My suggestion is to get 3/8" - 1/2" plywood from Lowe's and have them rip 4 x 8 sheets with their panel saw.  Secure your 1.5" foam to the plywood.  The plywood will provide a screwing surface for anything you need to mount to it, and the foam should be deep enough for anything short of a chasm requiring a multi-panel trestle to span.

If the plywood gets uncooperative about remaining level, beat it into submission with battens or lengths of angle iron (which is what I did to a couple of wannabe roller coasters in my cookie-cut subgrade.)

Chuck (modeling Central Japan in September, 1964 - at the other end of Nevada)

  • Member since
    November 2004
  • From: New Orleans, LA
  • 64 posts
Posted by nolatron on Monday, September 3, 2007 7:15 PM

I built the same kind of framework as you linked too (I actually used that same site as my "guide").  I found some 3/8" plywood at my local lowes that was pretty flat and not to expensive. The wood cutter was kind enough to cut a few sheets down to 15"x8' sheets that I used. It's been 4-5 months since I've mounted the plywood to the shelf and no problems with warping.

On top of my shelf mounts I first screwed a 2x2 wood stake (with the tip chopped off) I found at Ace Hardare, and then screwed the plywood to that. Then I glued a 1/2" thick of piece of wood (paint stirrers would work to, and free!) to the shelf standard and then glued the backdrop coil to that.

 

Also, to cut my trim coil I used a pair of scissors.  Fiskars "Titanium Nitrade" to be exact. I found these at lowes and our basically our "household" set of scissors.

Shaun

  • Member since
    January 2001
  • From: Nevada
  • 825 posts
A final discussion about shelf layout benchwork
Posted by NevinW on Monday, September 3, 2007 6:48 PM
I have finally negotiated a place for my railroad and have finished the final cadrail drawing. I have literally dozens of HD shelf components in drawers ready to installed from my previous layout. What I am envisioning would look something like: http://www.reganspace.com/Trains/bench%20work%20and%20backdrop.html

I visited my local Lowes and Home Depot today and came away empty handed. HD has pink foam but the thickest it comes is 1 1/2 inches. Is 1 1/2 inches thick enough for for a 16 inch wide shelf? I don't want to laminate two to make a 3 inch thick shelf- that would get expensive. I want to use the Blue Point manual turnout controls and I am not sure how to attach them to the foam. Any thoughts? Lowes had only beadboard, no foam at all.

I also looked at plywood. Is 1/2 inch adequate for 16" centers. Much of the 1/2 stuff looked pretty warped and wouldn't work for a shelf. The 3/4" stuff looked better, but the higher quality stuff was pretty expensive. When I tried to get someone to help me rip some sheets into 16 inch wide sections, I got some vague answers about not knowing how to do it and the saw being broken. I walked away empty handed. ARRRRRRGGGGGGGHHHH!!!!!!!

So which do I choose: plywood or foam and if I choose foam, how do I attach the turnout controls to it underneath? Can you glue some kind of hardboard to the foam and screw the turnout control to that? Finally what kind of tool best cuts Aluminum trim coil? Thanks for the help. - Nevin

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