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What Type of Solder?

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What Type of Solder?
Posted by Jumijo on Wednesday, December 13, 2006 5:24 AM

I want to pick up some solder at Radio Shack tonight on the way home. I noticed that they have several different types. I saw some that were 60/40, and some that were 60/40 with flux already added. Does the one with flux benefit me? Someone here at work said it might be too acidic. I'll couch this by saying up front that I'm a novice to soldering. Trying to expand my hobby horizons. Any advice would be greatly appreciated.

 

Jim 

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Posted by thor on Wednesday, December 13, 2006 6:16 AM

Flux with solder is fine, I wouldnt use anything else. Its a resin based flux which isn't acidic. The acid flux that people warn against is mainly used for plumbing and car body work (rarely) and it comes in a bottle, you wouldnt mistake it for anything else. 

Sometimes you'll see small round flat tins of a grease like flux, I use that a lot, its clearly marked as non acid for electronics work. Its very good for keeping your iron bit clean and for jobs where the metal is greasy or dirty. Flux is a cleaning agent that helps solder 'stick' better.

The secret to good soldering is to have everything as clean as possible, to use adequate heat for the job and to tin the parts beforehand.  If you are soldering anything that might be damaged by the heat flowing through the metals, such as small electronic parts or plastic melting, try to use needle nosed pliers or small clamps as heat sinks to soak up the heat AFTER the join so it travels no further.

A bit of practice and you'll soon get the hang of it, soldering is really quite easy as long as one is careful and methodical.

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Posted by Buckeye Riveter on Wednesday, December 13, 2006 6:19 AM
 thor wrote:

Flux with solder is fine, I wouldnt use anything else. Its a resin based flux which isn't acidic. The acid flux that people warn against is mainly used for plumbing and car body work (rarely) and it comes in a bottle, you wouldnt mistake it for anything else. 

Sometimes you'll see small round flat tins of a grease like flux, I use that a lot, its clearly marked as non acid for electronics work. Its very good for keeping your iron bit clean and for jobs where the metal is greasy or dirty. Flux is a cleaning agent that helps solder 'stick' better.

The secret to good soldering is to have everything as clean as possible, to use adequate heat for the job and to tin the parts beforehand.  If you are soldering anything that might be damaged by the heat flowing through the metals, such as small electronic parts or plastic melting, try to use needle nosed pliers or small clamps as heat sinks to soak up the heat AFTER the join so it travels no further.

A bit of practice and you'll soon get the hang of it, soldering is really quite easy as long as one is careful and methodical.

Sign - Ditto [#ditto]  CLEAN is the key word.   Good description, Thor.

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Posted by Jumijo on Wednesday, December 13, 2006 6:25 AM

Thanks, boys. I'll get the solder with flux and sleep easy.

2500+ posts and you'd think the guy would know how to solder!  Wink [;)]

Jim 

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Posted by Buckeye Riveter on Wednesday, December 13, 2006 6:58 AM
Jim, I didn't know you were supposed to use flux until about five years ago.  Must have missed that day in shop class.

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Posted by laz 57 on Wednesday, December 13, 2006 7:16 AM

 Buckeye Riveter wrote:
Jim, I didn't know you were supposed to use flux until about five years ago.  Must have missed that day in shop class.

Theres NO excuse for that.  You'ld get an F for the day in my class(wink).

laz57

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Posted by marxalot on Wednesday, December 13, 2006 7:43 AM

I admit I have become a bit of a flux fanatic. I mean, if a little is good, more would be better right? Anyhow, after both items to be soldered have been tinned and fluxed and soldered I'll end up with a little bit of flux residue, well maybe more than a little. What I use to clean this off is a toothbrush dipped in denatured alcohol. A little rubbing and as clean as a whistle..... or so it looks. There are limitations of course but this does work to clean the final product. Now the alcohol is flammable so you need to be careful about that. Maybe there is something else out there for this procedure.

 

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Posted by kpolak on Wednesday, December 13, 2006 9:02 AM

I've been re-working a number of post war trains (1947).  I soaked the old solder up with a cleaning wick, but I'm having a difficult time getting the new stuff to stick to the old connections.

Is there something in the old solder that's preventing good adheasion?

Kurt

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Posted by lionelsoni on Wednesday, December 13, 2006 9:03 AM
I've never heard of anything other than tin and lead.

Bob Nelson

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Posted by luther_stanton on Wednesday, December 13, 2006 9:49 AM

 lionelsoni wrote:
I've never heard of anything other than tin and lead.

 

Bob,

If you are referring to composition of solder, I think there is also silver.  Used in plumbing applications I believe. 

 

Much hotter melting temperature - tough to use with electronics
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Posted by Jumijo on Wednesday, December 13, 2006 9:56 AM

Radio Shack did have some spools of silver solder.

Gold is where you'll find it, but you'll always find Silver under the Lone Ranger! 

 

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Posted by sulafool on Wednesday, December 13, 2006 10:12 AM
 jaabat wrote:

Thanks, boys. I'll get the solder with flux and sleep easy.

2500+ posts and you'd think the guy would know how to solder!  Wink [;)]

Jim 

OUCH!  Have mercy!  Big Smile [:D]

 

There is also water soluble flux. The kind I have looks like water, and has the advantage of no cleaning afterward. Those old postwar connections can be tough so flux away. Anyone else notice that the pw solder seems harder to melt than modern stuff?

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Posted by Jumijo on Wednesday, December 13, 2006 10:17 AM
 sulafool wrote:
 jaabat wrote:

Thanks, boys. I'll get the solder with flux and sleep easy.

2500+ posts and you'd think the guy would know how to solder!  Wink [;)]

Jim 

OUCH!  Have mercy!  Big Smile [:D]

 

All in good fun, Fool. Now say uncle.

 

Jim 

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Posted by lionelsoni on Wednesday, December 13, 2006 10:22 AM
Traditional plumbing solder was 50-50 tin and lead.  The new stuff is mostly tin, often with some silver and other metals.  Traditional electronic solder, like what Kurt encountered, is 60-40, sometimes 63-37 (eutectic) when a low melting point and no pasty state intermediate between liquid and solid are needed.  Lead will probably disappear from electronic solder before long.

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Posted by Jumijo on Wednesday, December 13, 2006 10:25 AM

 lionelsoni wrote:
. . . Lead will probably disappear from electronic solder before long.

 

Maybe I should by 2 spools? 

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Posted by Anonymous on Wednesday, December 13, 2006 10:37 AM

Jim (Jaabat)

Try this for openers.

http://www.aaroncake.net/electronics/solder.htm

A little search on the internet will probably find better. Radio Shack may have a pamphlet on the subject.

I can't imagine a use for acid core solder around toy train equipment. ROSIN CORE is what you want.

Electronic circuit boards need low wattage soldering irons; soldering to track will likely require a higher-wattage gun.

A "heat sink" is a device to drain away heat from sensitive components. You can use them between the (proposed) solder joint and the electrical components; i.e., to try to keep the heat at the joint and not allow it to meander into heat-sensitive areas. There are commercial versions, but clamping pliers or surgical clamps (such as "hemostats") also work. Check with Micro-Mark if Radio Shack comes up short.

In theory, the "work" (the joint itself) should be gotten just hot enough to melt the solder. Melting the solder with the iron or gun and then dripping it onto the joint makes for "cold solder joints" which are bad and difficult to diagnose after the fact. In a phrase, it doesn't work.

"Tinning" refers to putting a thin coat of solder on the wires to be soldered (and the tip of the soldering iron itself) prior to actually making the joint.

Contrary to what has been suggested above I doubt very seriously that plumbers use much "silver solder" unless they are working on their model trains. Evil [}:)] It is a very specialized solder product and you won't need it for toy train work, IMHO.

Some solder sold today is lead-free, which is a safety improvement. Solder sold by Radio Shack and others for electronic work is what you want.

The melting temperature of solder makes a difference (lower is better around electronics) but how long the operator holds the iron or gun to the work is more important.

I use rosin-core solder and often add a little rosin paste flux, but I'm a belt-and-suspenders kind of guy.

Materials  to be soldered must be clean (shiny) and free from dirt, grease, and old flux.

Some metals, such as aluminum, will not accept solder except with very special techniques. Copper, brass, and even steel can be soldered, although steel is a bit iffy.

Ensure that the joint does not move until the solder turns from ultra-shiny to much duller (the color as it exhibits when cold on the reel or roll) during the cooling process. Don't rush it.

There are copper web-strips sold by the Shack and others that are supposed to "wick-up" excess blobs of solder where it has flowed where it is not wanted on the workpiece.  There is no comparable product for skin! Ouch!Shock [:O]

Practice your technique on some scrap until you gain some confidence. Soldering is not rocket science, however, so have at it!

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Posted by lionelsoni on Wednesday, December 13, 2006 10:38 AM
I have been using a very large spool that I bought as surplus from the company I worked for years ago.  It's nearly gone; and I've been thinking I should replace it with another big one while I can, which should last me the rest of my life.  (I'm 64.)

Bob Nelson

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Posted by Anonymous on Wednesday, December 13, 2006 10:40 AM

Jaabat said,

Maybe I should by 2 spools?  

NOW CUT THAT OUT!

Removing the lead from consumer products is a safety issue. Protecting us from everything (except terrorist attacks) is the prime purpose of our government. They sit up nights thinking up new things to protect us from. Just try to get a tasty burger in New York, and you'll understand.

You do want the government to protect you from yourself, don't you?

 

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Posted by lionelsoni on Wednesday, December 13, 2006 10:45 AM
I didn't mean to suggest that plumbers use what is known as "silver solder", which contains quite a bit of silver, rather, that some of the new mostly-tin plumbing solders have a little silver in them, for whatever metallurgical reason.

Bob Nelson

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Posted by Frank53 on Wednesday, December 13, 2006 10:49 AM
 jaabat wrote:

2500+ posts and you'd think the guy would know how to solder!  Wink [;)]

Jim 

well, since you brought it up . . . Whistling [:-^]

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Posted by jefelectric on Wednesday, December 13, 2006 11:28 AM
Just a personal preference, but I like 50/50 solder best for electronics.  You can no longer buy it.  I have several 1 lb. spools that I bought years ago which will probably last me the rest of my (soldering) life.  It is .062 diameter and resin core, works great.  Mouser has a great sellection of solder in 60/40 and 63/37 and various diameters and resin types.  They also have lead free.  I figure it is too late for me to worry about that since I have been using 50/50 for about 60 years.
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Posted by Jumijo on Wednesday, December 13, 2006 11:28 AM
How's that layout coming along, Frank?   Whistling [:-^]

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Posted by jefelectric on Wednesday, December 13, 2006 11:49 AM

Jim, here is a link that will tell you more than you really want to know.

http://www.epemag.wimborne.co.uk/solderfaq.htm

 

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Posted by Jumijo on Wednesday, December 13, 2006 11:56 AM
Thanks, John.

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Posted by Frank53 on Wednesday, December 13, 2006 12:12 PM

 jaabat wrote:
How's that layout coming along, Frank?   Whistling [:-^]

 

slo as a gin fizz - why don't you treat the Mrs to a nice Florida vacation and come on down for a month? I'll trade you room and board for backdrops, painting and trees.

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Posted by Jumijo on Wednesday, December 13, 2006 12:14 PM
I'll trade you something else for a backdrop and some trees. And you know what I want.

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Posted by Frank53 on Wednesday, December 13, 2006 1:00 PM

 jaabat wrote:
I'll trade you something else for a backdrop and some trees. And you know what I want.

My Jersey Central Switcher? That's a fair deal - how many trees do I get?

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Posted by lionelsoni on Wednesday, December 13, 2006 2:40 PM
Well, this thread inspired me to order some solder, 5 pounds of .050-inch 60-40 with a 3.3-percent rosin core, Kester number 26-6040-0053, for $65.83 from Allied.

Bob Nelson

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Posted by dwiemer on Wednesday, December 13, 2006 3:35 PM

A few things that I learned from Dad along the way with regard to solder.

-solder should flow to the heat, so don't actually touch the solder to the iron (except for tinning), let the temp of the object being soldered melt the solder- this lets you know the connection is good.

-heat sink, heat sink, heat sink.  In many applications, the hemostats mentioned above, can be used to also position the item being soldered.  So many of the electronics we use are heat sensative, that it is a good idea to protect them. 

-one of the most heat sensative items are diodes, so always protect them.

-make sure that your connections are protected and insulated.  Check to make sure that any beads of solder do not make their way to places you don't want them.

-check your connection before moving onto the next one.  Especially when you are doing a number of connections, it is much better to check right away than to trouble shoot at the end.

and also do the points listed previously, make sure it is clean!

Dennis

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Posted by luther_stanton on Wednesday, December 13, 2006 5:31 PM
 wolverine49 wrote:

Contrary to what has been suggested above I doubt very seriously that plumbers use much "silver solder" unless they are working on their model trains. Evil [}:)] It is a very specialized solder product and you won't need it for toy train work, IMHO.

Never recommended using silver solder - just letting people know it is out there.  In fact, my comment about a high melting temperature was to point people away from anything with silver content, as it took a small iron forever to get it to flow.

Also, I said I thought it may be used for plumbing as I had bought some once at Home Depot and it was in the plumbing section with the small hand held torches - hence the wording "Used in plumbing applications I believe".

Just trying to share information with folks. 

Gotta be so careful what you say.... 

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