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Custom Build Layout – by The Western Reserve Model Railroad Museum (pics) Finished 5-17-06

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Custom Build Layout – by The Western Reserve Model Railroad Museum (pics) Finished 5-17-06
Posted by spankybird on Sunday, April 23, 2006 9:24 AM
Two weeks ago, the museum had a visitor that asked if we could design and build a layout for her son. So we were of and running with only a 5 weeks to complete this project.

The first week was deciding how large of a layout and then designing a track plan to fit it. After visiting my layouts, she like my circus layout plan and decided on that in a 6 foot by 8 foot plan.

This was the first track plan, then we added a short siding for an engine sheld.



This layout is made with MTH 031 realtrack.

The framework, legs, and shelves, and control panel (being built today) is made of Oak and cross supports are made of poplar.





We then nailed ½ inch plywood onto the cross members



then came the ½ foam








By the end of first day of construction, we put a test track on the layout and ran a train.





Then this week we received the rest of the track and finished laying it.







And then came the wiring. The inner and outer loops are on its own controller for two train operation. Here are some pics of the wiring but please note that the wires will not be tied up until the control panel is complete.







This layout is packed with a lot of action. It will have the Operating McD’s (MTH) Operating passenger station (MTH), Operating crossing guard (MTH), Operation Zoo (Lionel) and Pony Ride (Lionel). It will have a mountain in the back left side for the Zoo and Pony ride and a small HO train running around it.

Here is the luck little boy this is for



I am a person with a very active inner child. This is why my wife loves me so. Willoughby, Ohio - the home of the CP & E RR. OTTS Founder www.spankybird.shutterfly.com 

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Posted by Anonymous on Sunday, April 23, 2006 10:02 AM
I'd love to see the look on that kid's face when he sees the completed layout! Great job on the layout, guys! You ought to go into the custom layout business and advertise in CTT.
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Posted by Anonymous on Sunday, April 23, 2006 11:22 AM
Awesome, guys! That is, indeed, one very lucky kid!
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Posted by pbjwilson on Sunday, April 23, 2006 12:34 PM
Tom - Looks great. How do you plan on moving it to the clients house. Will it come apart easily? Thats a pretty big table to get through the doors of a house.
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Posted by csxt30 on Sunday, April 23, 2006 1:07 PM
Great job Tom , and a nother nice trackplan !! [:)][:)]
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Posted by johnandjulie13 on Sunday, April 23, 2006 2:58 PM
Spanky:

That is a nice layout! I can really appreciate the level of professionalism you and your team are bringing to this project. Why do you put down foam board over the plywood? Does that aid in the installation of scenery?

Regards,

John
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Posted by spankybird on Sunday, April 23, 2006 4:00 PM
Thanks guys. Just think, it was only last Saturday that we pick up the wood to start building it.

John, the foam is to cut done on the noise level. This is a very quit running layout.

I am a person with a very active inner child. This is why my wife loves me so. Willoughby, Ohio - the home of the CP & E RR. OTTS Founder www.spankybird.shutterfly.com 

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Posted by Anonymous on Sunday, April 23, 2006 4:29 PM
Tom, That looks great. Maybe you could do the same thing for a little boy we all know in Roseyville NC.................Tim
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Posted by wrmcclellan on Sunday, April 23, 2006 4:58 PM
Tim,

It would be even easier for that young man in Roseyville, NC. Just have to lay the foam on the floor! [}:)]

Regards, Roy

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Posted by johnandjulie13 on Sunday, April 23, 2006 7:35 PM
Spanky:

Thanks for the follow up. Your answer begs a few more questions:

  • Is foam board preferable to cork?
  • Does the foam board inhibit/help with scenery?
  • Would you still use foam board if the road had elevation changes?


Thanks,

John
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Posted by beefmalone on Sunday, April 23, 2006 7:58 PM
how much does something like that cost?
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Posted by spankybird on Thursday, April 27, 2006 10:16 PM
Sorry I didn’t get back to answer some of these questions.

QUOTE: Is foam board preferable to cork?


For me it is. It does a really great job of absorbing noise.

QUOTE: Does the foam board inhibit/help with scenery?


It helps with scenery. To plant trees, just push it into the foam.

QUOTE: Would you still use foam board if the road had elevation changes?


Yep, This layout is made with ½” foam so it can bend very easy.


QUOTE: Cost [?]


We have over $600.00 in wood and foam, most of it is wood, Oak.

We are sell the table and wiring and landscaping for $2000.00 Customer is providing all track, switches, buildings, transformers and trains. She has bought 2 RTR sets for this. I believe she has spend about $3,500 total.

As it looks today and we still have much more to do.





We have to fini***he shelves, including putting grooves for the wheels, control panel, mountain, HO layout on the mountain, and basic landscaping.

I think I have some work to do in the next two weeks.

I am a person with a very active inner child. This is why my wife loves me so. Willoughby, Ohio - the home of the CP & E RR. OTTS Founder www.spankybird.shutterfly.com 

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Posted by johnandjulie13 on Thursday, April 27, 2006 10:40 PM
Spanky:

That table looks really sharp!

Once finished, how is it transported?

Regards,

John O
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Posted by 1688torpedo on Friday, April 28, 2006 8:47 AM
Tom- That is a super layout & sure looks like it will be enjoyed by that Boy. It should keep him entertained for hours on end. Take Care.
Keith Woodworth........Seat Belts save lives,Please drive safely.
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Posted by FJ and G on Friday, April 28, 2006 8:50 AM
QUOTE: Originally posted by pigseyes

Tom, That looks great. Maybe you could do the same thing for a little boy we all know in Roseyville NC.................Tim



[:D][:D][:D][:D][:D][:D][:D]
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Posted by Jumijo on Friday, April 28, 2006 9:50 AM
Tom and gang,

What a wonderful job you're doing! Could this be the beginning of a new layout building service? Imagine making enough money building layouts to live on. Something to think about!

Jim

Modeling the Baltimore waterfront in HO scale

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Posted by Sturgeon-Phish on Friday, April 28, 2006 11:42 AM
Building a train layout table for someone is what got me started in the train hobby 7 years ago.
Jim
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Posted by Frank53 on Friday, April 28, 2006 1:55 PM
$2000? I'm in the wrong business
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Posted by ChiefEagles on Friday, April 28, 2006 2:03 PM
Tom, like I have said elsewhere, you need to go into the business. Make this your full time employeement from now own.

 God bless TCA 05-58541   Benefactor Member of the NRA,  Member of the American Legion,   Retired Boss Hog of Roseyville Laugh,   KC&D QualifiedCowboy       

              

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Posted by Buckeye Riveter on Friday, April 28, 2006 4:06 PM
QUOTE: Originally posted by FJ and G

QUOTE: Originally posted by pigseyes

Tom, That looks great. Maybe you could do the same thing for a little boy we all know in Roseyville NC.................Tim

[:D][:D][:D][:D][:D][:D][:D]

[#ditto] Tim and Dave, please take a [bow] for that post. [:D]

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Posted by Anonymous on Friday, April 28, 2006 4:54 PM
That's an awesome layout there Tom....and quite professional job with the benchwork as well! I know it takes a bit of work to get that accomplished with still more work to do, but it's always worth it! Keep up the good work and keep us updated.
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Posted by MartyE on Friday, April 28, 2006 5:00 PM
Tom

What do you think of the Lionel Zoo?

Trying to update my avatar since 2020 Laugh

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Posted by spankybird on Friday, April 28, 2006 9:33 PM
Marty - overall I like it. IT is very quit running. I do think the animals are a little on the small side, but the overall building is very good.

This is going to be placed on top of a mountain with the Lionel pony ride and a small HO train running around it and some more zoo animals around it.

I am a person with a very active inner child. This is why my wife loves me so. Willoughby, Ohio - the home of the CP & E RR. OTTS Founder www.spankybird.shutterfly.com 

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Posted by darianj on Saturday, April 29, 2006 12:47 AM
QUOTE: Originally posted by wrmcclellan

Tim,

It would be even easier for that young man in Roseyville, NC. Just have to lay the foam on the floor! [}:)]





Really nice work Tom. I look forward to seeing the finised product.
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Posted by Jumijo on Monday, May 1, 2006 11:53 AM
Any new photos to share?

Jim

Modeling the Baltimore waterfront in HO scale

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Posted by spankybird on Monday, May 1, 2006 3:07 PM
Just got home from the museum. I will be taking some tonight. The shelves have taken forever to get done.

I am a person with a very active inner child. This is why my wife loves me so. Willoughby, Ohio - the home of the CP & E RR. OTTS Founder www.spankybird.shutterfly.com 

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Posted by johnandjulie13 on Monday, May 1, 2006 7:22 PM
Hello Spanky:

I am still curious as to how the unit will be transported.

Regards,

John O
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Posted by spankybird on Monday, May 1, 2006 7:31 PM
We are moving it in a 16 foot truck. The height of the table is only 31" inches, therefore it will fit the the sliding glass door of her house (with door removed). 6 of us will pick it up, put it into the truck, and when we get there, I will remove the mountain, and buildings, then turn it on its side, thru the door and turned back upright.

All the buildings are wired with quick disconnects.

I am a person with a very active inner child. This is why my wife loves me so. Willoughby, Ohio - the home of the CP & E RR. OTTS Founder www.spankybird.shutterfly.com 

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Posted by Anonymous on Monday, May 1, 2006 8:49 PM
That is a cool track plan.
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Posted by spankybird on Wednesday, May 3, 2006 7:32 PM
Here are some updated pics as work continues





I am a person with a very active inner child. This is why my wife loves me so. Willoughby, Ohio - the home of the CP & E RR. OTTS Founder www.spankybird.shutterfly.com 

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