Trains.com

lionel 2018 repair

14146 views
27 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    January 2010
  • From: eastern NC
  • 118 posts
lionel 2018 repair
Posted by trainguy4466 on Sunday, November 10, 2013 5:15 PM
I recently bought a 2018 steam locomotive at a local train show. Despite running well on the test track provided at the show, the loco shorted out on my own track at home. I opened the engine up, straightened all of the wires, and put it back together. I will now run fairly well when the reversing unit is deactivated, but when I turn reversing on, the loco still struggles to move even itself, and the transformer is showing a short circuit. This is the first time I've ever worked with postwar lionel stuff and frankly I have very little idea of how to fix it. Could anyone give me advice on how to get the loco running smoothly?
modelling railroads in eastern NC
  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Sunday, November 10, 2013 6:25 PM

Let me guess - are you using a PowerMax transformer?

Rob

  • Member since
    October 2011
  • 969 posts
Posted by TrainLarry on Sunday, November 10, 2013 6:29 PM

Here is a link to a page from the service manual for the locomotive. First, replace any wiring that is brittle or cracked. Next, take off the brushplate and clean the commutator, brushes and brushplate with naptha, available at a hardware store. Polish the commutator with a pencil eraser. Reassemble the brushplate and brushes, and apply a drop of oil to either end of the armature. Clean the wheels and pickup rollers with the naptha, apply  grease to the gears, and apply a drop of oil to the axle bearings. Remove the e-unit and spray the contacts and drum with a plastic safe solvent. Make sure the plunger operates freely and the unit cycles properly. Insure the contacts touch the drum under slight tension, and are not bent, broken or worn through. Reassemble the e-unit, and check the loco again.

Larry

  • Member since
    June 2007
  • 323 posts
Posted by Prairietype on Sunday, November 10, 2013 6:36 PM

The Lionel die-casts are rugged and durable,  They do occasionally fail totally, but if yours is running at all it proably needs some servicing which is doable at most work benches, 

If you have had the boiler off and checked the wires, you may want to do that again, and start with running the six wheel motor by itself  and test it on your track and see how it runs in that state.

Next, it never hurts to change the brushes and clean the motor as much as possible.  Test run it again.

Motors that run well by themselves are being affected by something else.

If the motor does not run well check wires and soldering joints. If you have soldering skills solder new wires to the motor, but only if you can do this as well as factory original.

If the motor runs well after that ,remount the boiler.  Sometimes short circuits happen with wires touching some part of the boiler. This has happened most often for me with the smoke unit.  If carefully/properly installed the locomotive may run like it's supposed to.

I've never had to do more than what I mention above, not to say there might be other problems with you locomotive.

 

 

 

  • Member since
    January 2010
  • From: eastern NC
  • 118 posts
Posted by trainguy4466 on Sunday, November 10, 2013 9:52 PM
thank you all for your advice. I am using a low end Lionel transformer that is supplied in most of their newer starter sets. I've tested the motor itself and it still struggles to move itself along, and as it does so the transformer shows that a short circuit is occurring. I'll be completely honest and confess that I don't know what parts of the motor assembly are the brushes and I am unfamiliar with the proper method of cleaning any of the crucial electrical parts
modelling railroads in eastern NC
  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Sunday, November 10, 2013 11:32 PM

trainguy4466
...I am using a low end Lionel transformer that is supplied in most of their newer starter sets...

You are using a PowerMax transformer, the problem is the transformer, not the 2018.  The problem with newer transformers and these older trains is that they go into "foldback" current limiting mode too soon and too often compared to older 25 or 30 watt transformers that just have a conventional circuit breaker. 

A CW-80, or an old 30-50 watt conventional transformer will run the engine just fine.

Rob

  • Member since
    September 2004
  • 194 posts
Posted by riverrailfan on Sunday, November 10, 2013 11:38 PM

trainguy4466
thank you all for your advice. I am using a low end Lionel transformer that is supplied in most of their newer starter sets. I've tested the motor itself and it still struggles to move itself along, and as it does so the transformer shows that a short circuit is occurring. I'll be completely honest and confess that I don't know what parts of the motor assembly are the brushes and I am unfamiliar with the proper method of cleaning any of the crucial electrical parts

I would try and find a different transformer to test it with first or maybe a hobby shop can test it. I have CW-80 that won't run my 2036 with 5 cars on it.

 

Just seen Rob's post and he is correct.

  • Member since
    January 2010
  • From: eastern NC
  • 118 posts
Posted by trainguy4466 on Monday, November 11, 2013 12:45 PM
I'm glad to know that it's most likely the transformer. As I said I'm just starting what I hope to eventually be a somewhat sizable collection of postwar Lionel stuff, so that being said I think a new (old) transformer is in order. Any recommendations as to what transformer I should be looking for? I'd be most interested in getting an old ZW to be honest
modelling railroads in eastern NC
  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Monday, November 11, 2013 1:34 PM

ZW's have plummeted in price, so if you are expanding, might as well get one.   Correcting for inflation, they are about half what they cost new in the last year cataloged(1966).  A really good one that has been fully serviced should cost you $180 or less, one that might need cleaning and light service(rollers, cord, rectifiers) could be even half of that.  Some people that "recondition" ZW's will even offer 1 year or more warranties.

Rob

  • Member since
    January 2010
  • From: eastern NC
  • 118 posts
Posted by trainguy4466 on Monday, November 11, 2013 8:04 PM
Thanks for the info, I think I'll be on the lookout for one. A few more questions regarding my 2018- having the old style smoke unit that takes pellets, I'm seriously considering replacing it. I know that there is a replacement for this unit that takes fluid, the question is would replacing it be a good idea? Also, the engine is in somewhat "played with" condition- there are a few nicks in the paint but other than that and one of the marker light jewels missing, everything's there and in good shape. My question is should I touch up the paint on the loco, and if I should, what is the best way of going about it to create a high quality result?
modelling railroads in eastern NC
  • Member since
    October 2011
  • 969 posts
Posted by TrainLarry on Monday, November 11, 2013 9:09 PM

If the old smoke unit is still working, you can use liquid smoke fluid in it. Changing out the smoke unit resistor is not necessary.

Touch up the paint with a very small brush. I use an old shoe shine brush to buff in and blend in the paint, and the results were great. I could not tell where the touch up spots were, the blending was so complete.

Larry

  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Monday, November 11, 2013 10:01 PM

trainguy4466
... my 2018- having the old style smoke unit that takes pellets, I'm seriously considering replacing it...

Don't do it.  All the element does is melt the pellets, so your existing smoke unit will work just fine with any smoke fluid.  The pellet types are much more reliable and last for decades - not so much if you go with a liquid type.  Try Mega-Steam fluid - it comes in dozens of aromas.

Rob

  • Member since
    March 2013
  • 559 posts
Posted by BigAl 956 on Tuesday, November 12, 2013 3:29 PM

The 2018 is similar to most die cast steamers of that era. Very rugged. If it runs fine without the reverse unit engaged then I'm thinking the problem is not the transformer although using a more powerful one wouldn't hurt.

 

Try taking off the shell and running the engine without it. If it works fine then there is a short against the metal body. Sometimes the terminal on the e-unit where all the wires solder is too close to the body. you may want to bend that closer to the inside of the locomotive minimizing the chances of shorting.

While you have the locomotive apart consider converting the smoke unit to liquid. Conversion kits are available for less than $10 and when converted and used with a good smoke fluid your PW steamer will smoke like crazy.

  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Tuesday, November 12, 2013 4:02 PM

BigAl 956
...While you have the locomotive apart consider converting the smoke unit to liquid. Conversion kits are available for less than $10 and when converted and used with a good smoke fluid your PW steamer will smoke like crazy.

Don't do it.  All the element does is melt the pellets, so your existing smoke unit will work just fine with any smoke fluid.  NO CONVERSION IS NECESSARY.  The pellet types are much more reliable and last for decades - not so much if you go with a liquid type.  Try Mega-Steam fluid - it comes in dozens of aromas.

Here is my all original 1952 Berkshire(60+ years old) with the original nichrome pellet smoke unit using MegaSteam:

watch?v=2Y3E57pMq8w

Rob

  • Member since
    January 2010
  • From: eastern NC
  • 118 posts
Posted by trainguy4466 on Wednesday, November 13, 2013 8:56 PM
one last question regarding 2018- I have an old tech 4 DC throttle that I don't use much anymore, would that work with my Lionel locos? I understand that Lionel (and most 3 rail O gauge trains) run on AC, but would using a DC power pack be detrimental to the locomotive?
modelling railroads in eastern NC
  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Wednesday, November 13, 2013 9:22 PM

It will work, although the whistle or horn will sound continuously.  Also, the larger Tech 4 packs at 20VA(about 1.3 amps) only have half the power output of a PowerMax Plus.  The MRC is not an upgrade by any stretch.

Rob

  • Member since
    January 2010
  • From: eastern NC
  • 118 posts
Posted by trainguy4466 on Thursday, November 14, 2013 12:13 AM
I'm in the process of reassembling the engine and I've got all the parts in but one- the part marked "smoke unit assembly" on the service manual. I have no idea how this goes back into the model. could anyone out there explain it or show me how this is supposed to fit in the model?
modelling railroads in eastern NC
  • Member since
    January 2010
  • From: eastern NC
  • 118 posts
Posted by trainguy4466 on Thursday, November 14, 2013 12:24 AM
sorry for the double post. the part is actually the "smoke lever and piston assembly"
modelling railroads in eastern NC
  • Member since
    July 2003
  • 1,786 posts
Posted by cwburfle on Thursday, November 14, 2013 7:35 AM

While you certainly can use smoke fluid in your postwar pellet type smoke unit, you also get original style smoke pellets. They are being made again by Trainz and are rather easy to obtain.

  • Member since
    April 2020
  • 1 posts
Posted by rabenson on Sunday, April 19, 2020 12:01 PM

I have a 2018 with the same grinding and halting problem.  Please tell me how to take the engine shell off.

  • Member since
    October 2011
  • 969 posts
Posted by TrainLarry on Monday, April 20, 2020 6:22 PM

See the service manual page mentioned earlier here for the 2018 loco.

Take off the drive rods and side rods.

Next, the motor mounting pin at the rear of the boiler needs to be punched out with a small punch. The ends of the pin are different - look closely. The end that has 'teeth' on it is the end that gets punched out. It also is the larger of the 2 ends. It just takes a tap to punch the pin out of the frame, then just pull it out the other side.

Lastly, take out the screw on top of the boiler behind the bell, and also the screw holding the steam chest in place. The boiler should lift right off.

 

Larry

 

  • Member since
    November 2003
  • From: The ROMAN Empire State
  • 2,047 posts
Posted by brianel027 on Tuesday, April 21, 2020 2:33 PM

Hey ACDX Rob - (or anyone else knowledgable...) I just read your advice about not converting smoke units. Then I looked at your video of your 2018 running. SO how many drops of smoke fluid are you putting into your steam loco?

I've read elsewhere to only do a couple drops, but your loco seems like it's smoking good and a couple drops wouldn't last too long.

I ask as I'm working on a 2018 right now. Runs greats and the smoke unit does still work. The pad will need replacing and I was considering the conversion kit, but seeing your video, it may not be necessary. And I do agree, the original one having lasted this long, most likely still has life to it. Thanks in advance.

brianel, Agent 027

"Praise the Lord. I may not have everything I desire, but the Lord has come through for what I need."

  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Tuesday, April 21, 2020 9:31 PM

The video is of a 726RR(736) but the smoke unit is the same, and yes, I use 12-18 drops easily.

Rob

  • Member since
    November 2003
  • From: The ROMAN Empire State
  • 2,047 posts
Posted by brianel027 on Tuesday, April 21, 2020 10:42 PM

Thanks Rob, I stand corrected on the loco. 12-18 drops, wow. Thanks.

Not only is the smoke impressive on your engine, but the layout itself is also pretty impressive. Big Smile

brianel, Agent 027

"Praise the Lord. I may not have everything I desire, but the Lord has come through for what I need."

  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Wednesday, April 22, 2020 4:38 PM

I throw a pellet in now & then too.

Rob

  • Member since
    January 2019
  • From: Henrico, VA
  • 9,566 posts
Posted by Flintlock76 on Wednesday, April 22, 2020 9:56 PM

Fun layout!  Is that a Bowser trolley on the upper level?  Looks like the ones I've got!

  • Member since
    November 2007
  • 445 posts
Posted by stuartmit on Friday, April 24, 2020 1:23 PM

i noted the length of the train Rob's berk was puling in the video a few posts back, admittedly on a flat surface. Is that loco equipped with magnetraction? If so, what would you expect of it pulling post war cars up a 5pct grade on marx 034 curves?  Somehow, I think my 736 with magnetraction spins its drivers some on 4-5 cars.  Comments?

  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,212 posts
Posted by ADCX Rob on Friday, April 24, 2020 4:32 PM

Flintlock76
Fun layout!  Is that a Bowser trolley on the upper level?  Looks like the ones I've got!

Yes, Bowser. The 132 station stops it at both south & north stations.

stuartmit
...Is that loco equipped with magnetraction?...

No MagneTraction. 726RR.

Rob

Join our Community!

Our community is FREE to join. To participate you must either login or register for an account.

Search the Community

FREE EMAIL NEWSLETTER

Get the Classic Toy Trains newsletter delivered to your inbox twice a month