I suspect a clean motor, clean wheels, new roller with a strong, properly adjusted collector spring, good, intact wires & no short-connections and a clean track will be almost spark free. I say almost cause I've got a couple of spark producing hummers that are winning this battle.
You were right on target. Did a thorough cleaning of all 8 wheels (they actually were so dirty I could scrape off the dirt) then oiled and greased the gears and axles and now it runs great.
THANK YOU!!!
I'm no expert, but in my opinion the sparking comes from dirty wheels-track. My old scout set that I had back in the late forties did the same thing. I think the reason it doesn't spark on the tubular track is because of the shape of the rail - more contact area. Having said this, I think if the wheels are cleaned and the track the light will stop blinking. Just an opinion.
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