I have gotten fairly proficient at reassembling e-units. However, I was reassembling an e-unit yesterday and had a devil of a time getting the drum to stay in place long enough to clamp the sides back together. The problem is that the drum drops out of place and gets$1****$2eyed in the assembly which often resulted in the electrical fingers getting distorted. I have used both tweezers and occasionally needle-nose pliers to try and position the drum.
What is the best way to position and hold the drum for e-unit reassembly?
Earl
They make a tool that holds the drum with a spring, once you have the drum locked in place you just retract the tool. I don't have it, but have seen it. It looks like it would work pretty good.
Earl,,
Here is the link to the tool I was mentioning...
http://www.ebay.com/itm/LIONEL-E-UNIT-ASSEMBLY-JIG-ANVIL-AND-SERVICE-PACK-/230595271026?pt=Model_RR_Trains&hash=item35b08c9972
If you do a lot of work and are all thumbs, it probably has merit...For the ocassional e-unit that is another story. I was thinking of ways to help, but have to experiment first. I use the needle nose pliers when I do it, but I am sure there are other good solutions.
Thank you for your replies and the link to the tool. I don't do enough e-unit repairs to justify purchasing the tool. Maybe with more practice I will get better.
I have only taken on E unit a part, and when I did, I bent the sides slightly to get the drum out. When I reassembled the unit, the only part that I had to re-install was the drum. I don't recall that it was very difficult. After the drum was in place, I bent the sides back straight. I think to use the Lionel repair method might require a person to grow a third arm.
EIS2, Why not build a fixture for your own use? Here is a link to picture of one I built. If you are handy with saw, chisel & soldering iron, it will take a couple of hours. I used scrap wood & sheet metal from a tin can for the clamp. Tack two squares of metal together, then use tin snips to make the fingers & the bracket to hold the fingers on a 1/4" dowel. It doesn't need to be made to last forever for home use.
http://www.flickr.com/photos/54020227@N07/sets/72157628108208266/
Your e-unit tool looks like it will do the trick and is quite ingenious. I assume you have to insert the drum behind the pawl on the plunger prior to using your tool. Is that correct?
Our community is FREE to join. To participate you must either login or register for an account.
Get the Classic Toy Trains newsletter delivered to your inbox twice a month