I'm no expert, but in my opinion the sparking comes from dirty wheels-track. My old scout set that I had back in the late forties did the same thing. I think the reason it doesn't spark on the tubular track is because of the shape of the rail - more contact area. Having said this, I think if the wheels are cleaned and the track the light will stop blinking. Just an opinion.
You were right on target. Did a thorough cleaning of all 8 wheels (they actually were so dirty I could scrape off the dirt) then oiled and greased the gears and axles and now it runs great.
THANK YOU!!!
I suspect a clean motor, clean wheels, new roller with a strong, properly adjusted collector spring, good, intact wires & no short-connections and a clean track will be almost spark free. I say almost cause I've got a couple of spark producing hummers that are winning this battle.
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