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One man crews: Spread the enthusiasm

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Posted by zugmann on Saturday, August 29, 2015 6:34 PM

Grab the cars from whichever end you can and drag them off the bridge.

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

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Posted by Electroliner 1935 on Saturday, August 29, 2015 6:21 PM

I have seen bridges with no walkways. How does a knuckle get replaced on such a bridge?

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Posted by edblysard on Saturday, August 29, 2015 5:45 PM

Euclid
 
edblysard

 

 
BaltACD

There appear to be a number of posters on recreational pharmacuticals in judging the speed with which a knuckle can be replaced by ANYONE in the size trains that are being operated by today's Class 1 railroads.

There are numerous rule compliance reasons for the length of time taken for the repair as well as the distances that have to be negotiated between crew location and the location of the incident within the train.  Mentioning a broken knuckle is just a easily identifed action - there are any number of other issues that have to be inspected and rectified in the operation of today's trains - hand brakes still applied, sticking air brakes, broken air hoses, leaking trainlines, inspection for defect detector activations etc. etc. etc. 

Talk of 3rd party 'on immediate call' contractors is ludricous.  Who is going to set up a vehicle supplied with 24/7 driver/technician  protection and all the necessary repair items stationed strategically approximately every 50 miles along Main Track routes to provide 'reasonable' response times and charge a price that will return a profit and cover the investments into equipment, manpower, insurance and fringe benefits. 

 

 

 

 And I an sure that on Balt's railroad, just like mine, there are roads that run beside every single track, the entire route, to allow the Fast Action Response Team guys to get right there in minutes.

 

 

 

 

The One Hour Knuckle Team will use compact, rubber track vehicles that can go anywhere a person can walk.  I suspect that the team will start with a drone flight to quickly locate the break so they can decide how to get there on land.  

 

The more of your postings I read, the more convinced I am that, outside a tiny little piece of track in your city, or the HO layout in your basement, you have never set eyes or feet on a real railroad. 

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Posted by zugmann on Saturday, August 29, 2015 5:36 PM

The places where an on-call service contractor can get to easier than the conductor can are the same places that already existing car inspectors/mechanical personnel can get to.  They do have access to pickup and utility trucks and do go out to perform work on cars that require more skill and tools than a conductor has.  Hell, even most management types carry basic tools and knucles in their trucks if they are smart.

 

For remote places, it will take anybody (unless they drop in from a helicopter) more time to replace a knuckle than it would a decent conductor to do same.  And the longest part is the walking involved.  Even the lowly trainmaster trainee with a Ford Explorer can usually help with that, provided there's some sort of road or trail nearby.  You don't need a multi-thousand dollar service contract.

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

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Posted by Norm48327 on Saturday, August 29, 2015 4:46 PM

Euclid
The One Hour Knuckle Team will use compact, rubber track vehicles that can go anywhere a person can walk. I suspect that the team will start with a drone flight to quickly locate the break so they can decide how to get there on land.

Only in model railroading would that stand a chance.

Norm


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Posted by Norm48327 on Saturday, August 29, 2015 4:42 PM

BaltACD
Dream on buttercup!

Thumbs Up Thumbs Up

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Posted by Semper Vaporo on Saturday, August 29, 2015 4:23 PM

Ah yes... a 3rd party contractor to replace knuckles... where every employee is the head of his territory for fast service... call us and we will send a Knuckle Head out right away!

Semper Vaporo

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Posted by BaltACD on Saturday, August 29, 2015 3:36 PM

Euclid
edblysard
BaltACD

There appear to be a number of posters on recreational pharmacuticals in judging the speed with which a knuckle can be replaced by ANYONE in the size trains that are being operated by today's Class 1 railroads.

There are numerous rule compliance reasons for the length of time taken for the repair as well as the distances that have to be negotiated between crew location and the location of the incident within the train.  Mentioning a broken knuckle is just a easily identifed action - there are any number of other issues that have to be inspected and rectified in the operation of today's trains - hand brakes still applied, sticking air brakes, broken air hoses, leaking trainlines, inspection for defect detector activations etc. etc. etc. 

Talk of 3rd party 'on immediate call' contractors is ludricous.  Who is going to set up a vehicle supplied with 24/7 driver/technician  protection and all the necessary repair items stationed strategically approximately every 50 miles along Main Track routes to provide 'reasonable' response times and charge a price that will return a profit and cover the investments into equipment, manpower, insurance and fringe benefits. 

 

 And I an sure that on Balt's railroad, just like mine, there are roads that run beside every single track, the entire route, to allow the Fast Action Response Team guys to get right there in minutes.

The One Hour Knuckle Team will use compact, rubber track vehicles that can go anywhere a person can walk.  I suspect that the team will start with a drone flight to quickly locate the break so they can decide how to get there on land. 

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Posted by Paul of Covington on Saturday, August 29, 2015 3:32 PM

Euclid

Paul,

What would be accomplished is the time saved by quicker replacement of the knuckle, including getting the knuckle to the break.  Is that really just a small step in the whole process, as you say?  Removing the broken knuckle and installing the new one is a small step.  Assessing the situation, coming up with a plan to get the knuckle to the break, and executing that plan seems like a much larger step.  But let's consider the example cited by BaltACD.  What is the time breakdown for the details of spending 3 hours fixing a broken knuckle.  

 

   I understand from discussions here that spare knuckles are carried on the locomotives.   Can an outside contractor get one there quicker?   Maybe we can impose on one of the professionals here to give us a rough idea of the times involved for the steps in the procedure.

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Posted by Euclid on Saturday, August 29, 2015 3:29 PM

edblysard

 

 
BaltACD

There appear to be a number of posters on recreational pharmacuticals in judging the speed with which a knuckle can be replaced by ANYONE in the size trains that are being operated by today's Class 1 railroads.

There are numerous rule compliance reasons for the length of time taken for the repair as well as the distances that have to be negotiated between crew location and the location of the incident within the train.  Mentioning a broken knuckle is just a easily identifed action - there are any number of other issues that have to be inspected and rectified in the operation of today's trains - hand brakes still applied, sticking air brakes, broken air hoses, leaking trainlines, inspection for defect detector activations etc. etc. etc. 

Talk of 3rd party 'on immediate call' contractors is ludricous.  Who is going to set up a vehicle supplied with 24/7 driver/technician  protection and all the necessary repair items stationed strategically approximately every 50 miles along Main Track routes to provide 'reasonable' response times and charge a price that will return a profit and cover the investments into equipment, manpower, insurance and fringe benefits. 

 

 

 

 And I an sure that on Balt's railroad, just like mine, there are roads that run beside every single track, the entire route, to allow the Fast Action Response Team guys to get right there in minutes.

 

 

The One Hour Knuckle Team will use compact, rubber track vehicles that can go anywhere a person can walk.  I suspect that the team will start with a drone flight to quickly locate the break so they can decide how to get there on land.  

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Posted by n012944 on Saturday, August 29, 2015 3:02 PM

Wizlish

 

 
dehusman
This of course Assumes that knuckles are breaking more now than they wer in years past. Do you have any data to support that?

(spoiler alert : overall knuckle failures have decreased over the years)

 

But hold on a moment: we've been gabbling for weeks about how trains are getting longer and longer recently as profitability in the post-coal post-China-financial-kerfuffle era begins to slide.  The BaltACD story that led to this exchange mentions an untoward number of near-simultaneous knuckle failures, and I for one would be entirely unsurprised to find a spate of these failures as an 'unanticipated consequence' of running longer trains. 

But yes, I fully expect to see this reflected in statistics.  Once a proper base of data on current operations has made its way into them...

 

 

While Balt's night was horrific, it was just one night.  I have had nights like those, however I would guess it has been well over 2 months since I have had a broken knuckle on my desk.  That includes running plenty of those new 20000 ton, 13000 foot trains.

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Posted by BaltACD on Saturday, August 29, 2015 2:19 PM

LaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaughLaugh

Never too old to have a happy childhood!

              

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Posted by edblysard on Saturday, August 29, 2015 2:05 PM

BaltACD

There appear to be a number of posters on recreational pharmacuticals in judging the speed with which a knuckle can be replaced by ANYONE in the size trains that are being operated by today's Class 1 railroads.

There are numerous rule compliance reasons for the length of time taken for the repair as well as the distances that have to be negotiated between crew location and the location of the incident within the train.  Mentioning a broken knuckle is just a easily identifed action - there are any number of other issues that have to be inspected and rectified in the operation of today's trains - hand brakes still applied, sticking air brakes, broken air hoses, leaking trainlines, inspection for defect detector activations etc. etc. etc. 

Talk of 3rd party 'on immediate call' contractors is ludricous.  Who is going to set up a vehicle supplied with 24/7 driver/technician  protection and all the necessary repair items stationed strategically approximately every 50 miles along Main Track routes to provide 'reasonable' response times and charge a price that will return a profit and cover the investments into equipment, manpower, insurance and fringe benefits. 

 

 And I an sure that on Balt's railroad, just like mine, there are roads that run beside every single track, the entire route, to allow the Fast Action Response Team guys to get right there in minutes.

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Posted by Euclid on Saturday, August 29, 2015 1:39 PM

Paul,

What would be accomplished is the time saved by quicker replacement of the knuckle, including getting the knuckle to the break.  Is that really just a small step in the whole process, as you say?  Removing the broken knuckle and installing the new one is a small step.  Assessing the situation, coming up with a plan to get the knuckle to the break, and executing that plan seems like a much larger step.  But let's consider the example cited by BaltACD.  What is the time breakdown for the details of spending 3 hours fixing a broken knuckle.  

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Posted by schlimm on Saturday, August 29, 2015 1:33 PM

Wizlish

 

 
dehusman
This of course Assumes that knuckles are breaking more now than they wer in years past. Do you have any data to support that?

(spoiler alert : overall knuckle failures have decreased over the years)

 

But hold on a moment: we've been gabbling for weeks about how trains are getting longer and longer recently as profitability in the post-coal post-China-financial-kerfuffle era begins to slide.  The BaltACD story that led to this exchange mentions an untoward number of near-simultaneous knuckle failures, and I for one would be entirely unsurprised to find a spate of these failures as an 'unanticipated consequence' of running longer trains. 

But yes, I fully expect to see this reflected in statistics.  Once a proper base of data on current operations has made its way into them...

 

Does Mr. Husman have a citation for data to support his contention?  Why not share it?  

But that ignores the question of why couplers break.  It also ignores the enormous cost of delays, as well as eventual lost business.

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Posted by Paul of Covington on Saturday, August 29, 2015 1:20 PM

   Euclid, I just don't get your logic.   The train crew are there.   They have to walk to the location of the broken knuckle.   After the repair they still have to put the train back together and do a brake test.   The replacement of the knuckle is only one small step.   What would be accomplished by having to wait for someone else to come out and replace the knuckle?

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Posted by Euclid on Saturday, August 29, 2015 12:59 PM
Wizlish

But is anyone going to want to pay what it would cost me to deliver that level of 'service with a smile'?  Probably not.  And regardless of volume or the costing-down of capital and training, it will never be possible to deliver that level of service at a rate railroads would be willing to pay.   

My premise is based on the assumption that they are already paying for it.  The point is to save money.  If it can’t be done then so be it.  But I will bet the industry said the same thing about derailment services before they saw what an independent contractor with sideboom Cats could do.    
We hear about how much it costs to tie up the mainline.  Valuable merchandise in wrecks is bulldozed aside and destroyed because its loss pales compared to tying up the mainline.  Time is money.  What does it cost to tie up the mainline for three hours to change a knuckle?  It must be at least $50,000.
I too would like to see the Hulcher business model for emergency light repair services.  Are they non-union?  
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Posted by Wizlish on Saturday, August 29, 2015 12:44 PM

The big problem I see is in the required rapid response.  There is a certain lag in discovering the problem, then another in getting it reported to the point where action is authorized (as opposed to the crew just starting to tie the train down and start walking the consist), and then figuring out where the train is, where the break is, how to get to it, and going there.  Only then can you figure out how long it's going to take to get someone there ... and how long to get them safely ready in place, with tools and PPE, to actually begin work. 

In the absence of practical hypersonics, that means a fixed staff of not inconsiderable size 'on call' at every hour, with Murphy doing his best to ensure it will be cold, dark, and sleeting when the hour arrives. 

Now reverse the process, and the lags, to get the special crew out again, now without any particular incentive to go really fast if there isn't another call waiting for them.

Note how ugly the logistics gets when you have one response crew and five knuckles broken on multiple trains. 

Note that none of this argues there can't be crews that 'help' with road failures -- just that they aren't going to do rapid response that is 'rapid' enough to beat what railroads already pay for with two-man crews.

Frankly, I'm astounded that no one has brought up ECP in this context yet, as it (or something like it) promises to reduce many of the incidents that wind up pulling knuckles or breaking draft gear.  I also have to wonder if there is a reason to provide knuckles on some of the cars in the train, in boxes like the ones on locomotives used for the rerailing frogs.  That would cut the worst part of a crew repair -- the need to lug the heavy piece down the ballast prism and over bridges without walkways, or run the movable piece of the train forward and back to position the heavy piece, before an actual repair can be made.

(Yes, there are problems with the latter, ranging from vandalism to accounting for whose knuckle goes on whose car.  I won't list all the ones I've thought of.  The point I want to make is that net of all problems, putting knuckles on every xth car may still be cheaper and better than a flying-squad repair service model.)

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Posted by BaltACD on Saturday, August 29, 2015 12:42 PM

There appear to be a number of posters on recreational pharmacuticals in judging the speed with which a knuckle can be replaced by ANYONE in the size trains that are being operated by today's Class 1 railroads.

There are numerous rule compliance reasons for the length of time taken for the repair as well as the distances that have to be negotiated between crew location and the location of the incident within the train.  Mentioning a broken knuckle is just a easily identifed action - there are any number of other issues that have to be inspected and rectified in the operation of today's trains - hand brakes still applied, sticking air brakes, broken air hoses, leaking trainlines, inspection for defect detector activations etc. etc. etc. 

Talk of 3rd party 'on immediate call' contractors is ludricous.  Who is going to set up a vehicle supplied with 24/7 driver/technician  protection and all the necessary repair items stationed strategically approximately every 50 miles along Main Track routes to provide 'reasonable' response times and charge a price that will return a profit and cover the investments into equipment, manpower, insurance and fringe benefits. 

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Posted by Wizlish on Saturday, August 29, 2015 12:28 PM

This one-hour knuckle service reminds me of the current trouble finding nurses. 

Can I fugure out a way to deliver even a heavy knuckle to a given site, with reasonable safety, and with any tools and supplies needed if I find (say) that some other part is galled or bent?  Probably.  But is anyone going to want to pay what it would cost me to deliver that level of 'service with a smile'?  Probably not.  And regardless of volume or the costing-down of capital and training, it will never be possible to deliver that level of service at a rate railroads would be willing to pay.  (Even if you carefully explain all the costs and implications of tying up the railroad while your on-the-law crew does manual labor between the cars.)

There may be times when the engineering equivalent of Life-Flight is justified.  There may be times when helicoptering a replacement crew to a train, or driving the special Brandt-style maintenance truck 100 mph to the rescue, would be justified.  But those occasions are likely to be fewer and farther between than pulled knuckles.

I'd be interested to see what Hulcher might put together as a service model for 'outsourcing' this kind of comparatively light emergency repairs.  They have at least the capability to leverage some of the specialized equipment needed, and could find tax offsets to help acquire or maintain it, too.

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Posted by Euclid on Saturday, August 29, 2015 11:19 AM
dehusman
 
Euclid
I am serious about an independent contract knuckle service.  They would not run the train or pump air.  But they would get the knuckle to the break and replace it.  There would be no railroad crewmen walking the train, carrying knuckles, or moving the train to get the knuckle switched.  The point would be to get the knuckle job down to less than an hour from break to resumption of travel.  That ought to be worth $7500 per incident, thus plenty of incentive for One Hour Knuckle to get the job done.
 

 

 
And that would mean they would have to be less than about 15" from the site, that allows 20" to get into the actual location of the knuckle and then 15-20" to fix it.
 
How are you going to station people so they are 15" from any point on any railroad ?
 
How are you going to get people into spots with no roads?
 
 
 
It would be like calling a contract derailment cleanup service like Hulcher.  
 
 
And Hulcher can take anywhere from 1-8 hours to get on site, then an hour to be workwise.
 

Well, on one hand we are told that crew size cannot be reduced because of all the complications with broken knuckles; and then when somebody suggests fixing the knuckle problem, we are told that there is no problem. 
I suggest a dedicated, highly specialized, highly motivated, independent contractor knuckle service, and you say it will not work because it would require staging men with replacement knuckles every fifteen inches along the railroad lines.  
I am not suggesting a need to replace a knuckle in five seconds.  An hour maximum would probably be a vast improvement.  And it would not be a matter of spending a “billion dollars” to redesign the whole railroad simply to fix a tiny problem, as you suggest.  Obviously, it has to be cost effective.  This is not even a public safety issue, so the only point is to increase corporate revenue. 
The only point of my comparison to Hulcher is that they are an independent contract service, and the railroads have found that it saves money to use them.
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Posted by Wizlish on Saturday, August 29, 2015 10:57 AM

dehusman
This of course Assumes that knuckles are breaking more now than they wer in years past. Do you have any data to support that?

(spoiler alert : overall knuckle failures have decreased over the years)

But hold on a moment: we've been gabbling for weeks about how trains are getting longer and longer recently as profitability in the post-coal post-China-financial-kerfuffle era begins to slide.  The BaltACD story that led to this exchange mentions an untoward number of near-simultaneous knuckle failures, and I for one would be entirely unsurprised to find a spate of these failures as an 'unanticipated consequence' of running longer trains. 

But yes, I fully expect to see this reflected in statistics.  Once a proper base of data on current operations has made its way into them...

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Posted by dehusman on Saturday, August 29, 2015 10:31 AM

schlimm
Could that also be a major factor in why knuckles break - too much force because of the slack inherent in longer trains? Another factor could be quality control in the knuckles themselves, not the design but the materials used in manufacture. Where are they manufactured in recent years?

This of course Assumes that knuckles are breaking more now than they wer in years past.  Do you have any data to support that?

 

(spoiler alert :  overall knuckle failures have decreased over the years)

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Posted by dehusman on Saturday, August 29, 2015 10:28 AM

abdkl
Presuming the number crunchers include any penalty time for broken knuckles & other UDEs that occur at the rear half of the consist....wouldn't a rear end crew (???!!) with spare knuckles mean less walk time for some train walks?

Wonderful suggestion.  Unfortunately most knuckle failures are towards the head end of the train, where the in train forces are highest.  If the knuckle is more than a few cars ahead of the caboose, I'd drop a knuckle off the head end, pull the train by, then either fix the knuckle if it was on the trailing end of the car or load the knuckle on the rear car and shove it back to to the rear portion (if it was on the leading end of the car).  Nobody's going to haul a knuckle more than a car length or two.

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Posted by schlimm on Saturday, August 29, 2015 10:23 AM

BaltACD
With the slack in the size trains that are being run, slack action could be a real killer to inhabitants of a caboose - even if they were belted in.

Could that also be a major factor in why knuckles break - too much force because of the slack inherent in longer trains?

Another factor could be quality control in the knuckles themselves,  not the design but the materials used in manufacture.  Where are they manufactured in recent years?

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Posted by dehusman on Saturday, August 29, 2015 10:20 AM

Euclid
I am serious about an independent contract knuckle service.  They would not run the train or pump air.  But they would get the knuckle to the break and replace it.  There would be no railroad crewmen walking the train, carrying knuckles, or moving the train to get the knuckle switched.  The point would be to get the knuckle job down to less than an hour from break to resumption of travel.  That ought to be worth $7500 per incident, thus plenty of incentive for One Hour Knuckle to get the job done.

 
And that would mean they would have to be less than about 15" from the site, that allows 20" to get into the actual location of the knuckle and then 15-20" to fix it.
 
How are you going to station people so they are 15" from any point on any railroad ?
 
How are you going to get people into spots with no roads?
 
 
It would be like calling a contract derailment cleanup service like Hulcher.  
 
And Hulcher can take anywhere from 1-8 hours to get on site, then an hour to be workwise.

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Posted by dehusman on Saturday, August 29, 2015 10:15 AM

schlimm

In Balt's example, I counted at least 11 hours of trains standing still.  Additionally, other trains were delayed or also standing still.   How much per hour (on average) does it cost the railroad to have trains just sitting around?  Multiply that times how number of hours times how many trains per day times times 365.  My hunch is that it is a lot of money.

Dave Husman may think the knuckles are fine but more than one rail engineer has suggested to me quite the contrary.

 
One consistent thread on this forum is that whenever there is problem the first response seems to be "lets spend a billion dollars completely redesigning the equipment" instead of fixing the actual cause.  Railroad studies have found that most trains going in emergency are caused by a handle of cars sometimes a specific handful of cars.  One railroad has reduced UDE's with an immediate recovery by keeping track of the cars in trains that suffer them and then seeing which cars are common in multiple trains.  Amazingly enough there are few cars out there with air hose support systems that cause dozens of UDE's (which can cause knuckles)  Fix those few cars and UDE's and knuckles drop.   
 
BaltACD's knuckle on the bridge?  First thing I would do is have the roadmaster out there inspecting the approaches to the bridge to make sure there aren't any dips or jogs in the track or that isn't something sticking up that would hit an air hose.  Next take those cars and don't just replace the knuckles and air hoses, send them to a car shop and have the entire draft gear and air hose support system disassembled and inspected.  Dollars to donuts the air hose trolley or support systems is out of spec.
 
Railroads can track where UDE's and knuckles occur and which engineers have them.  After a while patterns emerge.  High crossings,  certain locations, bad alignments.  There may be engineers that need additional training.  There may be some train make requirements that need to be changed. 
 
In one night there might be a half dozen cars with broken knuckles, but there are about 300,000 that make their trip successfully.  Its probably not the basic design.  Could it be better?  Probably.  Is it worth spending a couple billion dollars to change?  Probably not yet.

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Posted by abdkl on Saturday, August 29, 2015 9:54 AM
I agree humans in a caboose could be like a golf ball hit with a full swing in a tile bathroom. A "caboose" could still be used as a Rear-End-Device and a traveling knuckle store, without human passengers.
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Posted by Euclid on Saturday, August 29, 2015 8:17 AM
Paul,
 
I am serious about an independent contract knuckle service.  They would not run the train or pump air.  But they would get the knuckle to the break and replace it.  There would be no railroad crewmen walking the train, carrying knuckles, or moving the train to get the knuckle switched.  The point would be to get the knuckle job down to less than an hour from break to resumption of travel.  That ought to be worth $7500 per incident, thus plenty of incentive for One Hour Knuckle to get the job done.
 
It would be like calling a contract derailment cleanup service like Hulcher.  
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Posted by BaltACD on Saturday, August 29, 2015 6:03 AM

abdkl
Presuming the number crunchers include any penalty time for broken knuckles & other UDEs that occur at the rear half of the consist....wouldn't a rear end crew (???!!) with spare knuckles mean less walk time for some train walks?

If the were still alive.  With the slack in the size trains that are being run, slack action could be a real killer to inhabitants of a caboose - even if they were belted in.

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