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MULTIPLE FREDS FOR LOW COST ELECTRONIC BRAKE CONTROL

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MULTIPLE FREDS FOR LOW COST ELECTRONIC BRAKE CONTROL
Posted by daveklepper on Monday, May 11, 2015 12:40 AM

Taking this topic off the oil-train thread:    There would only be three displays in the cab.   Normally all FREDs give the same message, so one display would be sufficient.  If controls for mid-train power are flexible so that when a train is cresting  a summit, the part going downhill can be in brake mode while power still is applied to the rear half (as an example) then two displays would obviously be required.  A third display only lights up when there is an errant FRED that is not presenting data like the rest of its group, and the display tells which FRED it is.

Power for the FREDS might be charging batteries with small wind turbines that use the air draft under cars driving small alternators and rectifiers.

Again each FRED would connect to two air hoses as well as joining them mechanicaly.  Each would hang off of a grab iron on the end of either car and would both transmit data and respond to brake commands of the engineer.

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Posted by zugmann on Monday, May 11, 2015 1:56 AM

 

EOTDs are mainly air-powered anymore. So that's already done.

Have to change the federal rules before you hang them off grab irons.  FRA is pretty picky about that - safety device and all.  (not a huge deal, but one more small issue to resolve).

Locomotive head end boxes are going to have to be redesigned to accept multiple EOT IDs.  Then will each one have to be in working order?  If one craps out and gives a front-to-rear no comm message, are you now restricted in your operations? All kinds of rules about EOTD failure currently on the books.  And then would each EOTD have to be tested to make sure it can dump the air from the head end?  That's required now. 

Again, not insurmountable objects, but objects none the less. And EOTDs aren't cheap, so by the time you do this - it may be cheaper just to install ECP brakes.

 



 

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Posted by caldreamer on Monday, May 11, 2015 8:33 AM

Redesigning the head end boxes is a very easy fix.  You wouldneed to change the software to accept multiple EOT information and keep track of what is going on.  No big deal for a good programmer..  

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Posted by zugmann on Monday, May 11, 2015 8:59 AM

Biggest issue I see is the time and logistics to mount and dismount multiple EOTDs on every train.

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Posted by daveklepper on Monday, May 11, 2015 9:43 AM

I agree with all the comments.  This would not preclude having new cars built with all the stuff built-in and still compatible with the portable stuff.  Regarding the logistics, the first application would be for unit oil trains where the consist stays together and the FREDs would be removed only for the required inspection and testing cycle, which would probably affect the tankcars themselves.   The last application of this equipment would be when most of the total freightcar fleet has electronic control braking, many years from now, and this portable equipment will be used to make older cars usable with newer cars.

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Posted by zugmann on Monday, May 11, 2015 9:53 AM

Irony is that unit trains will probably be the easiest (and first) to get ecp brakes.

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Posted by dehusman on Monday, May 11, 2015 9:56 AM

You can't mount the MTD's (mid train devices) on the side of the car, that would provide clearance problems to structures and adjacent tracks.

You would have to have some way of connecting it to the air lines without the hose dragging on the track, but adjust to mulitple variations of mounting arrangements and still have flex to adjust to different draft gear arrangements.

How do you make a set out with this arrangement?  The set out has an MTD in it, if you turn the angle cock at the joint and come off with the head end, the EOT and rear MTD's going in emergency will put the head end in emergency.

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Posted by daveklepper on Monday, May 11, 2015 9:58 AM

At least the railroads will have a choice, take the newest and otherwise compliant cars out of service and equip them or add the EOTD-modifieds to existing consists, even while they are loading or unloading.

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Posted by zugmann on Monday, May 11, 2015 10:24 AM

You really don't need any special way to mount an eotd in the middle of a train. They latch on to the side of the coupler, so they can be hung even if the cars are coupled.

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Posted by BigJim on Monday, May 11, 2015 11:12 AM

daveklepper
If controls for mid-train power are flexible so that when a train is cresting  a summit, the part going downhill can be in brake mode while power still is applied to the rear half (as an example) then two displays would obviously be required. 

I fail to see the purpose or even why you would want two EOT's. To the best of my knowledge, DPU's can be operated as separate sets. How often that this is done, I don't know. Back when I operated trains with Radio Units, the mid-train power was set up to mirror the head end power. (And if I remember correctly, even they could be set up as separate sets.) There was no problem with running them the same and no need for a second EOT.

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Posted by Euclid on Monday, May 11, 2015 12:19 PM
Wabtec has a chart that gives the emergency application stopping distance of several test trains, including one with ECP brakes.  They identify those test trains by the following designations:
 
ABDX
ABDW
ABD
ABDX+1 EOT-ES
ABDW+1 EOT-ES
ABD+1 EOT-ES
DIST. POWER +1 REMOTE
ABDX+2 EOT-ES
ABDW+2 EOT-ES
ABD+2 EOT-ES
ABDX+3 EOT-ES
ABDW+3 EOT-ES
ABD+3 EOT-ES
ECP
 
You can see that the last one is a train with ECP braking.  I am not sure what the first three designations mean.  But the next 10 designations appear to be the basic non-ECP train with various additions of EOT, and one with distributed power.  Does this reflect the multiple EOT application that Dave Klepper is suggesting?
 
This is shown with the stopping distances in slide #7 of this slideshow:
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Posted by dehusman on Monday, May 11, 2015 1:08 PM

The 3 variations of modern conventional air brake valves.  What in Euclidspeak = "Westinghouse".

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Posted by tree68 on Monday, May 11, 2015 1:11 PM

Euclid
This is shown with the stopping distances in slide #7 of this slideshow:

Be sure to go on to Slide #8, which shows that ECP offers only a slight improvement over straight air with an emergency application.

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Posted by Wizlish on Monday, May 11, 2015 1:16 PM

Euclid
Wabtec has a chart that gives the emergency application stopping distance of several test trains, including one with ECP brakes. They identify those test trains by the following designations: ABDX ABDW ABD ABDX+1 EOT-ES ABDW+1 EOT-ES ABD+1 EOT-ES DIST. POWER +1 REMOTE ABDX+2 EOT-ES ABDW+2 EOT-ES ABD+2 EOT-ES ABDX+3 EOT-ES ABDW+3 EOT-ES ABD+3 EOT-ES ECP You can see that the last one is a train with ECP braking. I am not sure what the first three designations mean.

Read the description in this patent application and you will be educated:

http://www.google.com/patents/WO2013181189A1?cl=en

Shame on you, Dave, for not just telling him the distinctions.

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Posted by tree68 on Monday, May 11, 2015 1:23 PM

And we can't forget that while the sole purpose of the brake line under ECP becomes keeping the reserviors charged, there is still a finite amount of air that can be supplied, so it is still possible to "p!ss away" one's air...  Might have to work harder at it, but it's still possible.

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Posted by Wizlish on Monday, May 11, 2015 1:36 PM

BigJim
I fail to see the purpose or even why you would want two EOT's.

The devices Mr. Klepper is describing aren't EOTDs (except insofar as parts of existing EOTD systems could be used OTS or with minor and cost-effective modification to produce them).  They represent only a limited part of the EOTD functionality, the ability to provide an air-brake control valve at some point in the trainline.  In the simplest version of the system, all these valves would be slaved to the brake valve in the cab, giving the advantage of 'lightspeed' actuation at distributed points in the train.  The abbreviation MTD is a good one.

I think Mr. Klepper is planning to have these valves be individually addressable and to have the capability of at least a limited amount of differing modulation (I have to be careful not to say 'differential' as that has a different technical sense in the present discussion!)  There are a number of ways that multiple MTDs could be 'connected', and how the system could determine the relative number and position of devices in a consist.  The head-end device (as reprogrammed cf. Caldreamer) would then be able to address each of the devices appropriately, for example to modulate the rate or amount of application at each point, or to close one or more valves while permitting further exhaust by others. 

Note that even a slow and 'quantized' version of graduated release would be difficult to implement on this kind of system -- unless I'm nisunderstanding how the valves work.  So it's strictly applicable to the scenario of better-controlled rapid or emergency braking down to a full stop.  The thing I have to wonder is this: that scenario is almost 100% of what the Feds are calling for from a 'safer' HHFT brake system.  (We all know graduated release, differential braking, etc. can improve train handling in some respects, but we've also begun to disagree pronouncedly on whether that improved train handling provides cost-effective improvement in the kinds of 'safety' that politicians care about... or that AAR member railroads care to pay for...)

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Posted by wanswheel on Tuesday, May 12, 2015 1:58 AM
Excerpt from Train Accident Reconstruction and FELA and Railroad Litigation (2005)
Control valves are central to automatic air brake operation and performance. In 1933, AB control valve equipment was introduced on freight cars. This equipment featured the AB valve and a two-compartment auxiiary and emergency air reservoir to allow for both service and emergency braking of freight trains. The AB valve equipment had faster transmission, release, and charging times than previous equipment, and also controlled brake cylinder pressure buildup times. AB control valves developed brake cylinder pressure in three stages:
1st stage, 15 psig brake cylinder pressure in one second.
2nd stage, 15 psig brake cylinder pressure in seven seconds.
3rd stage, 47 to 60 psig brake cylinder pressure in two seconds.
In 1963, the ABD control valve was introduced and used until 1976, when the ABDW control valve was adopted by the Association of American Railroads (AAR) as the new standard for freight train brakes. The ABD and ABDW control valves were more reliable, had quicker release times, and were more sensitive to pressure differentials than the AB valve. The ABD and ABDW control valves develop brake cylinder pressure in two stages:
1st stage, 15 psig brake cylinder pressure in one second.
2nd stage, 15 to 60 psig brake cylinder pressure in nine seconds.
The ABDW valve also produces more uniform brake cylinder buildup times, reducing some of the differential in braking forces between the front and rear of a train. The ABDX control valve was later developed to provide even more stable operation than ABDW valve operation. Most of the current freight car fleet in North America is equipped with a mixture of AB-type control valves, all of which operate compatibly in service and emergency applications.
Cars with brake pipes seventy-five feet or longer must be equipped with either a reduction relay valve to reduce brake signal transmission time and, thereby, provide improved slack control and reduce stopping distance, or with an ABDW control valve with vent valve, an ABDX-L control valve, or a New York Air Brake DB-60-L control valve. Many intercity passenger cars (e.g. Amtrak) are equipped with a 26C control valve, which is similar in function to an AB-type freight car control valve.
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Posted by M636C on Tuesday, May 12, 2015 7:33 AM

tree68
 
Euclid
This is shown with the stopping distances in slide #7 of this slideshow:

 

Be sure to go on to Slide #8, which shows that ECP offers only a slight improvement over straight air with an emergency application.

 

But the full service application distance is only marginally more than the emergency stop distance with ECP, from slide 7. Surely stopping in a significantly shorter distance in normal service is at least as important as the performance in the less likely emergency situation.

The stopping distance for a full service application with ECP is effectively half that of a train with ABD valves and no EOT valves, and better than any of the non ECP options.

ECP works, it is proven in applications identical to normal USA operation and it is made by local USA suppliers. It was invented here (if here is the USA).

It is not an untried system being forced on the railroads. It is a proven system that works well, particularly with unit trains (like oil trains).

No alternative is needed.

M636C

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Posted by dehusman on Tuesday, May 12, 2015 7:44 AM

M636C
Surely stopping in a significantly shorter distance in normal service is at least as important as the performance in the less likely emergency situation.

Why?  During "normal" stops and reductions in speed,the majority of the braking will be done with dynamic braking.

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Posted by BaltACD on Tuesday, May 12, 2015 2:39 PM

M636C
tree68
Euclid

Be sure to go on to Slide #8, which shows that ECP offers only a slight improvement over straight air with an emergency application.

But the full service application distance is only marginally more than the emergency stop distance with ECP, from slide 7. Surely stopping in a significantly shorter distance in normal service is at least as important as the performance in the less likely emergency situation.

The stopping distance for a full service application with ECP is effectively half that of a train with ABD valves and no EOT valves, and better than any of the non ECP options.

ECP works, it is proven in applications identical to normal USA operation and it is made by local USA suppliers. It was invented here (if here is the USA).

It is not an untried system being forced on the railroads. It is a proven system that works well, particularly with unit trains (like oil trains).

No alternative is needed.

M636C

ECP has been TESTED in controlled enviornments - as such it it wholely untested in the real world of loose car railroading - every car, even those in dedicated unit train service get incorporated into the loose car world from time to time and end up away from their dedicated service center.  To date, my understanding is, there are competing forms of ECP that are not compatible with each other.

The braking that is being taught to Engineers at present is Dynamic Braking, with air brakes almost becoming the brake of last resort.

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Posted by dehusman on Tuesday, May 12, 2015 3:26 PM

BaltACD
ECP has been TESTED in controlled enviornments - as such it it wholely untested in the real world of loose car railroading - every car, even those in dedicated unit train service get incorporated into the loose car world from time to time and end up away from their dedicated service center.

Many people seem to think that "unit train" means it is exactly the same set of cars always traveling together trip after trip. That's just not what's really happening.

Just for giggles, a couple months ago in another discussion I picked an oil car and then looked at the last 20 or so trains it was on. No more than 2 or maybe 3 trains in row had the same number of cars on them. That means that cars were being added and subtracted, the consist was changing, that the exact same set of cars were NOT traveling together. The changes ranged from a couple cars to 10 or more cars total car count between successive trains.

That is similar to the experience with grain trains and coal trains, they are frequently having cars cut out, cars added, the train size going up and down, if by only a few cars every couple of trips. The drawbars are not welded together, the EXACT same consist doesn't ping pong for months at a time.

An added cost, typically not taken into consideration, is managing a small, restricted fleet that can't be part of the "loose car" network (and the associated smaller, restricted feet of engines to haul those cars).

 

 

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Posted by zugmann on Tuesday, May 12, 2015 3:45 PM

dehusman
Many people seem to think that "unit train" means it is exactly the same set of cars always traveling together trip after trip. That's just not what's really happening.

Also known as "single-bulk commodity trains".  Although "unit trains" is just easier to say.

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Posted by Buslist on Tuesday, May 12, 2015 4:23 PM

BaltACD

 To date, my understanding is, there are competing forms of ECP that are not compatible with each other.

 

 

 

I believe everything in use in NA meets the AAR wire line ECP interoperability spec. The only competing system was the GE Harris wireless system that they gave up on more than a decade ago.

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Posted by MidlandMike on Tuesday, May 12, 2015 6:53 PM

dehusman

 

 Many people seem to think that "unit train" means it is exactly the same set of cars always traveling together trip after trip. That's just not what's really happening.

...

This would be a real problem for multiple "EOT"s.  Each EOT has to be dialed into the control unit in the engine.  If you start to add and switch units between trains, it will be hard to keep them all dialed in correctly.

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Posted by M636C on Tuesday, May 12, 2015 9:09 PM

BaltACD wrote the following post 5 hours ago:

"ECP has been TESTED in controlled enviornments - as such it it wholely untested in the real world of loose car railroading - every car, even those in dedicated unit train service get incorporated into the loose car world from time to time and end up away from their dedicated service center.  To date, my understanding is, there are competing forms of ECP that are not compatible with each other.

The braking that is being taught to Engineers at present is Dynamic Braking, with air brakes almost becoming the brake of last resort."

It is way beyond testing.

Fortescue Metals in Western Australia ship 155 million tonnes per annum (170 miliion US tons) entirely in ECP braked trains. I honestly don't know how many ore cars they have, but Roy Hill who are setting up a parallel railroad to ship 55 million tonnes per annum have 1400 cars (all ECP), so 5000 cars on Fortescue is a likely number...

A couple of hundred miles away Rio Tinto are converting their fleet to ECP brakes and driverless operation. ECP brakes is a requirement for the operation, which is really remote rather than driverless, like drone aircraft.

Rio used to run 220 car trains with conventional Westinghouse, with 125 tons in each car. They had to put new cars on each end of the train to avoid problems with brakes not releasing.

Back in the East Coast, Newcastle, New South Wales is the largest coal export port IN THE WORLD. Maybe one third (or more) of the trains are now ECP braked, with two main operators Aurizon and Freightliner (now part of G&W) running only ECP braked trains. The other main operator, Pacific National, has only purchased ECP cars for some years. In the last three months they purchased 400 hopper cars of 120 tonnes (132 tons) all up mass and three locomotives (4300HP EMDs) all fitted for ECP and 15 existing GE 4400HP units with EPIC brake controllwers are being upgraded to ECP.

In Queensland, Pacific National only run ECP coal trains (with 52 diesel and 42 electric locomotives) and BMA (BHP Billiton Mitsubishi Alliance) have 13 electric locomotives. Trains run with three or four units in distributed power using the ECP line for control with 200 cars of 105 tonnes (115 tons).

Aurizon are converting to ECP. They have had at least three serious derailments where the Locotrol radio signal was lost in rough mountainous country and mid train units pushed the front section of the train off the track. This doesn't have to happen often for ECP to be cost effective. At least four electric units were lost in these derailments.

And the ECP operation is all done with Wabtec and NYAB equipment and standard AAR connectors.

It isn't testing. It is full time heavy haul railroading with ECP as a basic part.

If it doesn't work in the USA, the USA railroads must be doing something wrong...

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Posted by jeffhergert on Wednesday, May 13, 2015 7:10 AM

dehusman
 
M636C
Surely stopping in a significantly shorter distance in normal service is at least as important as the performance in the less likely emergency situation.

 

Why?  During "normal" stops and reductions in speed,the majority of the braking will be done with dynamic braking.

 

I often can go an entire trip without touching the air until the final stop.  With a loaded coal train I may need to use air only in one spot to control speed.  All the rest is throttle modulation and dynamics.

It's all about saving fuel.  They don't like power braking although grudgingly realize there are times it needs to be done.  I think to get the most benefits out of ECP, like graduated release, you will need to power brake more often.  With the modern dynamics we have now and distributed power, I think the case for ECP isn't as good as it once was.

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Posted by Euclid on Wednesday, May 13, 2015 8:48 AM
The 2006 FRA report on ECP brakes says that ECP can totally eliminate the need for power braking due to the benefit of graduated release.  It seems to me that ECP has many advantages over current practice, but the railroads do not believe the benefits are worth the enormous cost of a universal conversion.     
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Posted by BaltACD on Wednesday, May 13, 2015 9:16 AM

Euclid
The 2006 FRA report on ECP brakes says that ECP can totally eliminate the need for power braking due to the benefit of graduated release.  It seems to me that ECP has many advantages over current practice, but the railroads do not believe the benefits are worth the enormous cost of a universal conversion.     
 

Extended range dynamic braking on today's locomotives has virtually ended the need for air brakes, except for the final stop.  Dynamic Braking power can be increased and decreased as necessary by the engineer - dynamic braking does not put thremal stress on any wheels - engine or cars.  Air brakes put thermal stresses on the wheels of the cars (engine brakes are normally bailed off).  ECP increases wheel stress if it were to be used in place of Dynamics.

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Posted by jeffhergert on Wednesday, May 13, 2015 9:29 AM

Euclid
The 2006 FRA report on ECP brakes says that ECP can totally eliminate the need for power braking due to the benefit of graduated release.  It seems to me that ECP has many advantages over current practice, but the railroads do not believe the benefits are worth the enormous cost of a universal conversion.     
 

Well, I guess if the FRA says it's so, it must be true.  We all know the government never lets those who have no real world experience make recommendations, rules or regulations.

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Posted by Euclid on Wednesday, May 13, 2015 10:42 AM
I don’t know what to conclude about the FRA statement.  If power braking can be eliminated by replacing conventional air braking with dynamic braking, the point by the FRA may be moot.  I have concluded that the FRA has been waiting for the right moment to mandate ECP just like the PTC mandate needed the right moment.  I got a very interesting response from the FRA to a question that I asked them about 12 days ago.  They cite rationale for the ECP mandate that goes beyond just oil train safety.  That suggests to me that their oil train ECP mandate may just be the first increment of a universal ECP mandate. I will post about it on the oil train thread shortly. 

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