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Brass Steam Loco Help

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Posted by doctorwayne on Tuesday, January 28, 2020 10:45 PM

Thanks, Charlie, but I'll also add that Charlie found a bit of a problem with the alignment of the motor relative to the gearbox, and without even needing to ask, determined a suitable remedy, which took his loco from not running at all to running very nicely.

This is a good example of having an issue with something and asking for help, which many here are happy to offer, but also about doing a little investigation on your own, finding the cause, and figuring out the cure.  I'm impressed by Charlie's resourcefulness.

Wayne

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Posted by CNCharlie on Tuesday, January 28, 2020 8:16 PM

Happy to report that thanks to Wayne, my K5a is running very well and silent too. 

He truly is the 'Doctor of steam'. 

CN Charlie

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Posted by CNCharlie on Friday, January 17, 2020 10:13 AM

Hi Wayne, 

I sent you a PM. 

Thanks for all your help!!  

I wonder why the drive on my loco is just tubing. I can't find any marks on the shafts that would indicate something had been attached. The wheels have little to no wear according to the seller who is a large retailer of brass. I certainly can't see any. There even is a little white paint overspray still on the drive surface of one driver  that hasn't worn off. 

CN Charlie

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Posted by doctorwayne on Thursday, January 16, 2020 11:50 PM

Hi Charlie,

I have my friend's Hudson, and the screw which holds the torque arm (which serves to keep the gearbox in the same position relative to the motor) is, surprisingly to me, a 1-72 screw, about 3/16" long.  I have a screw just slightly longer than that, and it's in place, in the photo below...

...so should work in your loco, too.  This one also has a Taneda motor.

As you can see, the motor is connected to the gearbox via U-joints, which is the factory-installed version. 
I suspect that the previous owner of yours may have had one of the U-joints slip on its shaft, which could put one of the two female ends at a position other than 90º to its counterpart, pretty-well negating the proper operation of the U-joints.  If he wasn't aware of the necessity of the proper positions, may have decided that the tubing would be a better choice.  Tubing can work very well, and on my travels today, found a store which offers the same tubing which I mentioned earlier.

I've taken only a cursory look at that "pipe" into the banjo frame, so I haven't yet come up with a solution.  My friend has several other CNR locos, Mountains and Northerns, which also have banjo frames, and on all of them, the pipe that's represented by that plastic tube is brass and either disappears into the banjo frame like the plastic tube, or is soldered to the outside of the banjo frame.  It never occurred to me when I was there, but that means that the banjo frame on those locomotives is connected to the firebox, rather than the frame. 

I'll see if I can get him to send me some photos of one of those locos upside-down - maybe the Hudson could be modified in the same way, without too much effort.

Anyway, I have a suitable screw for you, and I'll send you some of that tubing, too.  Please send me a PM with your e-mail address and mailing address, and once I figure out a cure for that plastic tube/pipe, I'll send the parts mentioned and, if I come up with a simple-to-install water pipe, one of those, too.

Wayne

 

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Posted by hon30critter on Thursday, January 16, 2020 1:47 AM

doctorwayne
25 or 30 years ago, I was nice and flexible, too.

LaughLaughLaughLaughLaugh

Wayne,

Why did you have to remind me of how badly I have aged?!? Now my right knee has decided to get in on the act!AngryAngryAngryBang HeadGrumpy

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by doctorwayne on Thursday, January 16, 2020 1:02 AM

I found a short piece of that tubing, probably bought 25 or 30 years ago, and it's still nice and flexible...25 or 30 years ago, I was nice and flexible, too.

Wayne

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Posted by CNCharlie on Thursday, January 16, 2020 12:06 AM

Wayne,

The shaft on the gearbox is about 1.5 mm or 1/16 ".  The motor is a can motor manufactured by Taneda . The drive shaft is the same size as the gearbox. 

CN Charlie

 

 

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Posted by doctorwayne on Wednesday, January 15, 2020 6:39 PM

gmpullman
He mentions that it is slipping on the shaft. That is a problem.

One possible cure for the slipping is to remove the tubing, place a piece of suitably-sized heat-shrink tubing over the shaft, shrinking it appropriately, then re-install the driveshaft tubing.

I'm picking up the Hudson tomorrow, and once I determine screw sizes, drive shaft tubing availability, and a better way to represent that water pipe, I'll let you know what you can do, and perhaps send you some of the stuff to which I've referred.  Most of it is likely already in my shop.

Wayne

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Posted by gmpullman on Wednesday, January 15, 2020 6:23 PM

CNCharlie
Also the plastic tube connecting the motor and gearbox is slipping at the gearbox end

doctorwayne
As for the driveshaft tubing, as long as it's still flexible, it shouldn't create a problem.

He mentions that it is slipping on the shaft. That is a problem.

Good Luck, Ed

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Posted by CNCharlie on Wednesday, January 15, 2020 1:03 PM

Thanks everyone for your assistance. 

I'll wait  to hear from you Wayne regarding the screw. By the way, I noticed the banjo frame on mine is a little loose so I will tighten it up.

CN Charlie

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Posted by doctorwayne on Wednesday, January 15, 2020 11:45 AM

hon30critter
...I have a ton of small screws. I would be willing to send you a small assortment of similar sized screws in the hopes that one would do the job. If you are interested, send me a PM with your address....

Charlie, I hope to pick-up that CNR Hudson tomorrow, and will check the size of that screw, as I should have something that will match it.

As for the driveshaft tubing, as long as it's still flexible, it shouldn't create a problem.  You can buy replacement tubing at any hobbyshop that sells gas-powered model airplanes or cars - it's used as fuel-line tubing, and comes in several diameters, usually sold-by-the-foot.

Wayne

 

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Posted by hon30critter on Tuesday, January 14, 2020 11:51 PM

CNCharlie
I found that the screw that holds the brass plate ( to which the motor is attaced) was missing

CNCharlie
I don't have suitable screw and will try to find one.

Hi CNCharlie,

I have a ton of small screws. I would be willing to send you a small assortment of similar sized screws in the hopes that one would do the job. If you are interested, send me a PM with your address.

Is there a similar screw somewhere else on the locomotive that you could measure and/or photograph? Either that, or see what size drill bit will just fit in the hole.

Cheers!!

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by gmpullman on Tuesday, January 14, 2020 9:03 PM

I don't know what shipping to the great North would be, but one of the few sources for the tubing is Greenway Products:

http://greenway-products.com/brass-builders-corner-trackside-specialties/flexdrive-tubing-clone/

They have many metric screw assortments (for example):

http://greenway-products.com/greenway-products/screws-nuts-bolts-washers/

There was a seller on ebay that had the drive tubing and if I find it I'll post that too. Some fellows say fuel line tube is the same but it is not. The silicone tube is thick-walled and very flaxible.

Good Luck, Ed

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Posted by CNCharlie on Tuesday, January 14, 2020 8:17 PM

Wayne,

I finally got the courage up to remove the boiler. It was easier than I thought but those 2 screws at the back of the cab sure are small.

Anyway I think I know what is causing the poor performance. There is a screw missing that holds the brass plate to which the can motor is held to the frame. It is just in front of the motor. Also the plastic tube coupler between the motor shaft and the gearbox isn't straight so when the motor turned and the wheels on the drive axle turned the whole motor, gearbox assembly rocked. 

Now the problem is finding a suitable screw. I don't have one in my tool kit. I tried several I do have. It is small, short and likely has a fine thread.  Also the plastic tube connecting the motor and gearbox is slipping at the gearbox end so I should replace that too. I may just try cutting the existing one a little shorter as I don't have any of that tubing either. 

I see that the gearbox has a case held together with 2 very tiny screws. Not sure I want to try to take that apart. There was a little dark oil on the seam so I guess there is some lube in there. 

CN Charlie 

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Posted by CNCharlie on Saturday, January 11, 2020 11:43 PM

Wayne,

I worked for a hardware distrbutor. We did sell paint but not Colour Your World.

CN Charlie

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Posted by doctorwayne on Saturday, January 11, 2020 10:20 PM

CNCharlie
....My employer had dealer stores in Stony Creek and Hamilton that were in financial trouble and I was the guy responsible for our financial exposure....

I dunno why, but the first thing that springs-to-mind for me would be Colour Your World, although they may have already been gone by that time.

CNCharlie
...I did enjoy the trips to that area.

I'm not sure you'd enjoy it that much nowadays.  Hamilton is no longer the same city that I grew up in and where I worked.

Wayne

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Posted by CNCharlie on Saturday, January 11, 2020 3:46 PM

Thanks Wayne, I'm in no rush so will wait until I hear from you.

By the way, I used to travel out your way quite often 25 or so years ago. My employer had dealer stores in Stony Creek and Hamilton that were in financial trouble and I was the guy responsible for our financial exposure. I did enjoy the trips to that area. 

CN Charlie

 

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Posted by doctorwayne on Saturday, January 11, 2020 2:53 PM

That plastic tube representing a pipe has always bugged me, but I'd have to contact my friend and borrow his locomotive to fully recall the set-up.  While I'm at it, I intend to replace it with something better, if possible.
 
I pulled it out when I did both the repairs and the paint job, and if you want to remove the boiler/cab assembly, you'll need to do likewise - it's not very flexible, but it can be removed and re-used.

If you can wait until sometime next week, I'll see what I can come up with.

Wayne

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Posted by CNCharlie on Saturday, January 11, 2020 1:37 PM

Thanks Ulrich and Wayne for the info. I understand now.

Wayne, that second photo of the Hudson banjo frame shows something that is causing me concern when lifting off the boiler, and that is the tube that goes from the water pump ( or is it injector?), anyway, that is a piece of plastic tubing and I don't want to try to remove it from the pump end as it is a friction fit and I think the risk of damage is high if I try to pry it off. Therefore I am thinking it would be better to remove the banjo frame other wise that 'pipe' will restrict the ability to pull up to remover the boiler. I also have to contend with the wiring for the headlight. What do you think?

I've replaced bronze wipers in a Bachmann light mountain but this is all new territory for me. 

Thanks again,

CN Charlie

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Posted by doctorwayne on Saturday, January 11, 2020 2:35 AM

CNCharlie
...I thought on DC the loco would run less tender or am I missing someihing?

Ulrich has explained how most locos work - brass ones for sure, and the older cast metal ones, too. 
However, many, or perhaps most more-recently offered steam locomotives have all-wheel pick-up.  They generally still need to be connected to their tenders, though, either if they're equipped with DCC or if they have a multi-function circuit board in the tender that runs the motor and lighting.  In these, the loco picks-up power, as does the tender, but the power from the locomotive is sent to the circuit board or decoder, then to the loco's motor.

Because I run DC and don't use lights, most of my steam locomotives can run without their tender for testing or maintenance purposes, although in normal operation, tender pick-ups are also useful to ensure uninterrupted power to the motor.

For brass steam locos and older cast metal ones, their reliable operation can be enhanced by adding all-wheel pick-up to both the locomotive and the tender, using wipers on all wheels, as on this Bowser PRR A5, which I built for a friend.

This one is DCC equipped, but the wheel wipers will work for it or for DC.  I add them on the loco's drivers...

...and to the tender's wheels, too...

Obviously, for the DCC-equipped loco, all wipers are wired to the decoder in the tender, using plugs, then from the decoder to the motor and lights, using plugs.

For a DC controlled locomotive, you can wire the drivers' wipers directly to the motor, then add a pair of wires from the tender, using a plug, like the one shown below, to add the current collected by the tender's wipers...

Then, for testing or maintenance, you can unplug the tender and run the loco by itself.
Also, even if you don't wish to add wheel wipers, once you've removed the boiler assembly from the locomotive, you can put the running gear up on blocks under the lead and trailing trucks, then connect wires, from your power pack or tracks, directly to the motor.

This will allow you to keep it stationary while you run the mechanism to look for binds or interference.  Temporary jumper wires like this are also useful when airbrushing the running gear, as all surfaces requiring paint will be exposed as the drivers turn.

Oddly enough, while hunting for the photos shown above, I came across these two of that CNR Hudson from so many years ago...

The pictures would have been taken within the last 20 years-or-so, and probably when the locomotive had problems with the "banjo" frame under the firebox and the trailing truck.  I don't fully recall the issue, but I think that the screws had come loose on the banjo frame, allowing it to partially drop, creating interference with the swing of the trailing truck - a quick and easy fix.

Wayne

 

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Posted by Tinplate Toddler on Saturday, January 11, 2020 1:22 AM

CNCharlie
I tried running the loco without the tender but it will only run with the tender attached?

The loco picks up the current only on one side, the tender the other side, so you need to have the tender coupled to the loco.

My 1974 vintage HOn3 WMC D&RGW T-12 had a slight glitch in her gitalong when running forward. It took me 45 years to figure out why, as the quartering was OK and the side rods were straight. I finally detected two reasons:

  • The frame was slightly bent.
  • The worm gear "shunted" in the gear box.

I carefully straightened the frame as well as the worm gear bearing - that did the trick.

Happy times!

Ulrich (aka The Tin Man)

"You´re never too old for a happy childhood!"

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Posted by CNCharlie on Saturday, January 11, 2020 12:55 AM

I tried running the loco without the tender but it will only run with the tender attached?

Many years ago I had a Penn Line consolidaion and it ran wihout the tender.

I thought on DC the loco would run less tender or am I missing someihing?

CN Charlie

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Posted by doctorwayne on Friday, January 10, 2020 12:07 PM

It's been a long time since I worked on that locomotive, but on most brass models, the screw which holds the lead truck in place also holds the smokebox end of the loco to the cylinder saddle.  The loco's pilot is usally soldered to the front end of the frame - when you remove the two screws at the rear and the one holding the lead truck and front end together, the superstructure should lift right off, leaving you with the frame, drivers and trailing truck, along with the motor.

There'll also likely be a pair of wires for the headlight, and it would be unusual if they're plug-connected, one reason why I disliked adding lights to locomotives which I did for others.  I gave up on lighting my own years ago, but there are lots of sources nowadays for mini-plugs, which would allow for complete (and easy) separation of the superstructure from the running gear.

It sounds as if you're making progress with the running gear, so maybe yours is from a later period of the production.  Looking back on what I did to get the other one running smoothly, it was pretty basic, but I was definitely in uncharted waters at that time.

Wayne

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Posted by CNCharlie on Friday, January 10, 2020 10:51 AM

I looked closely at the driverods and all appear straight. I can't detect any hitting something when it runs very slowly in reverse. When going forward it doesn't lurch as much as before and again I can't detect any clicking noise or evidence of a rod hitting. 

I cleaned the wheels again and checked the axle gear by taking off the cover. The gear is quite clean and has a light layer of oil on it so I think all is good there. 

Wayne, can you give me any advice on removing the shell. I see the 2 small screws at the back of the cab. I assume there is a long one under the pilot truck. Does the pilot come off with the boiler? I see there is a plastic tube from the water pump that goes through the frame above the trailing truck so I assume the pump is attached under the running board. I want to check the gears. I will have to watch out to see how the headlight is wired. 

The seller said the engine had little to no use as there isn't any wear on the drivers. The seller is a large dealer in the U.S. I think the loco was used a little as it has a Kadee on the tender. 

I ran it back and forth for about 10 minutes late last night and it is running better. Reverse is quite good and forward is improving. The lurching is less than before. 

Again thanks for the advice,

CN Charlie

 

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Posted by doctorwayne on Thursday, January 9, 2020 11:39 PM

CNCharlie
Wish I was a little closer to you. I live in Winnipeg.


I think that's only about 1500 miles from here - almost like next door, eh?

Wayne

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Posted by CNCharlie on Thursday, January 9, 2020 9:42 PM

Wayne, thanks for the info. I m afraid that level of work is beyond my expertise. I will look more closely at the side rods but now it runs quite well in reverse and somewhat better forward. It has a factory headlight that does flicker so I will try cleaning the drive wheels again. 

Wish  I was a little closer to you. I live in Winnipeg.

CN Charlie

 

 

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Posted by doctorwayne on Thursday, January 9, 2020 7:34 PM

CNCharlie
Recently I purchased my first brass loco. It is a CNR Hudson manufactured by Samhongsa in 1978. While it is a very nice looking loco with rare factory paint, its running quality leaves a lot to be desired. It runs fairly well in reverse but has a hesitation going forward with each revolution of the drivers....

That locomotive, owned by someone I didn't know at the time, was the first brass locomotive that I ever painted for someone other than myself. 

Almost 40 years later, we're still the best of friends, and he was here today to pick up another paint job, this time a Walthers tugboat.

When I took the Hudson home, it ran pretty-much as you described yours, and I knew immediately that it would have to be repaired before I painted it.  Not being overly familiar, at that time, with brass models, it took some time to sort out the areas which were causing problems.

Most of them (perhaps all, as it was some time ago) involved interference between the drivers and siderods, the siderods and themselves, and the siderods and valve gear, and the valve gear itself.

The siderods intermittently contacted the counterweights on the drivers, and also contacted other members of the side rods - almost everything that moved on the sides of that locomotive was hitting something else. 

Problems in the valve gear were solved with some judicious bending of various parts, as, at that time, I didn't want to drill out the rivets in order to add spacers.  Nowadays, I'd have replacement rivets on-hand and have also learned to make my own, for areas where the commercially-available ones might be too large.

Almost all of the drive rods were removed (make diagrams as you disassemble brass locos as assembly diagrams and exploded views are not included with such models).  I simply removed the screws in order to add spacer washers, which I just happened to have on hand for a project I was doing for myself.  Putting one at each point between where the rods attach to the wheels solved the striking-the-counterweights issue, and adding washes between the points where the rods connected at each point of attachment solved the problem of them striking or rubbing against the other moving parts.

I'd have to say that it was one of my most challenging projects, if only because it was my first time working on an expensive model that wasn't mine.  Nowadays, I wouldn't be at all fazed by something like that.

Anyway, the loco was running fine when it's owner got it back, and, as far as I know, it still is.  I have worked on dozens of models for friends, so am fairly comfortable doing so.

NWSL sells small phosphor-bronze spacer washers in various thicknesses and diameters, and I'm confident that they'll help you to improve that locomotive's running characteristics.  From what I've heard from other owners of that locomotive, they pretty-well all had the same problem.

Wayne

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Posted by gmpullman on Thursday, January 9, 2020 6:37 PM

CNCharlie
I will look at getting a set of rollers. I have considered doing so before. 

I recall stumbling across a discount at one of the online sellers (I forget which) but I found a set of four at around $50 after an additional discount. I bought two sets as sometimes, as Tom mentions, four just isn't enough.

Märklin makes one, a bit pricey; Bachrus another (may be unobtanium) and IIRC MicroMark has a model.

https://www.micromark.com/HO-On30-Locomotive-Rollers-Assembled-Set-of-4

Personally, I like the versatility and quality of the Bachmann ones. The cost seems dear but with four micro-bearings on each one I can see why.

https://www.factorydirecttrains.com/bachmann42901hoon30ezriderswballbear.aspx

Good Luck, Ed

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Posted by tstage on Thursday, January 9, 2020 5:06 PM

Charlie,

I'll 2nd Ed's suggestion on the roller bearings.  They're also come in pretty handy for breaking-in your locomotives.  I would also suggest purchasing an additional set to support the wheels of the tender and the locomotive trucks.

I don't know how much that brass locomotive has been run but a good break-in period after the cleaning/re-lubing might help smooth out some of those issues of yours.

Tom

https://tstage9.wixsite.com/nyc-modeling

Time...It marches on...without ever turning around to see if anyone is even keeping in step.

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