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Stained/Fusing Glass Display Cases For Model Trains Locked

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  • Member since
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  • From: Dartmouth, Nova Scotia, Canada
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Posted by OldSchoolScratchbuilder on Wednesday, November 8, 2017 3:18 PM

While glue and paint need a day to dry, looking at several landscape and electrical ideas.

 

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Posted by OldSchoolScratchbuilder on Wednesday, November 8, 2017 1:55 PM

First layer of stained glass (Sky) in place behind the tunnel portal. The next layer will be the hillside so only small pieces of the sky will appear in the end. This is why I am not concerned about the sky discontinuities on the right panel, and between the back and right panels. Zinc is used around the top edges of the glass.

 

 

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Posted by richhotrain on Wednesday, November 8, 2017 1:45 PM

Yikes, when you blow up the photo, that board really got chewed up.  Surprise

Alton Junction

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Posted by OldSchoolScratchbuilder on Wednesday, November 8, 2017 12:50 PM

Bought this brand new blade today. The tear out was due to cutting on an uneven surface. Tear out doesn't matter in this case because the wood's edges will be nicely finished with a router and sander.

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Posted by GraniteRailroader on Wednesday, November 8, 2017 12:42 PM

I manufacture saw blades for a living... 

That blade needs to be sharpened. You've got fiber tear out and saw marks on the end of your board. Blindfold

This space reserved for SpaceMouse's future presidential candidacy advertisements

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Posted by OldSchoolScratchbuilder on Wednesday, November 8, 2017 12:29 PM

Changed the blade on my circular saw to get a finer crosscut on my Douglas fir base. This case embodies all of the media I enjoy Working with: wood, glass, stone, plastics, and adhesives.

 

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Posted by OldSchoolScratchbuilder on Wednesday, November 8, 2017 9:14 AM

Using traditional stained glass methods on the right panel.

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Posted by OldSchoolScratchbuilder on Tuesday, November 7, 2017 11:51 AM

Very easy to clean up excess glass-filled E6000 using a soft tool. Also, two advantages of using PVC foam board are ease of carving with woodworking tools and the PVC does not absorb water when touch up grinding the glass arch.

 

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Posted by OldSchoolScratchbuilder on Tuesday, November 7, 2017 7:20 AM

Thanks Kevin. The rest of the tunnel panel needs to look like a hillside and also blend in with the backplate sky/trees. Note that the portal colours also match the gypsum/sandstone exposure on the lower left of the backplate - all local display location 'stone' - different glass but similar colours. Off to pick up supplies now.

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Posted by SeeYou190 on Tuesday, November 7, 2017 7:12 AM

That tunnel portal is really cool.

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The project looks like it is coming together nicely.

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-Kevin

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Living the dream.

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Posted by OldSchoolScratchbuilder on Tuesday, November 7, 2017 6:27 AM

Need to pick up a piece of glass at the store today in order to complete the tunnel panel. Also installing a 3-phase line along the track. Two power poles will each have a single crossarm, four glass insulators, three catenary hot wires, and a lower neutral line, the latter being a live electrical wire that will be used later for special effects, probably lighting.

 

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Posted by OldSchoolScratchbuilder on Monday, November 6, 2017 4:56 PM

Portal stones laid in and will dry over night. Already the glass pieces are bonded well to the PVC. Making two utility poles with power cables next.

 

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Posted by OldSchoolScratchbuilder on Monday, November 6, 2017 4:52 PM

Epoxy putty did not work out so I made my own mortar from red glass dust and E6000. Works well.

 

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Posted by richhotrain on Monday, November 6, 2017 12:50 PM

richhotrain
 
OldSchoolScratchbuilder

Also, the owner of Maritime Hobbies and Crafts saw my project pictures and wants to put my completed display case in his model train showcase for customers to see. I agreed.  

Two questions. 

One, will he be able to drive the locomotive out of the case as you planned to do through the arched tunnel?

Two, will you have to part with your locomotive or will he supply one of his own?

Rich

Never heard back with an answer to my questions. But I am really curious about how the hobby shop will use the display case. The OP is designing it to be "dynamic", not static. Pretty unconventional as display cases go, but there is something appealing about designing it to have the displayed locomotive pull in and out of the display case through the tunnel. It would be a shame if the hobby shop simply treated the display case as static.

I guess the OP did not take my suggestions seriously regarding a lazy susan or the use of glass rail. But I was dead serious. Think about it. How cool would it be to design a lazy susan type turntable with radial tracks to display various locomotives entering and exiting the display case through the tunnel? 

As far as glass rail, the OP is planning on using glass ties, glass ballast, and maybe even a glass trestle. Why stop there? Fabricate glass rail and operate the display case and lazy susan with battery power. Dead rail!  I love it.

Rich

Alton Junction

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Posted by OldSchoolScratchbuilder on Monday, November 6, 2017 7:31 AM

In two more hours the epoxy putty should be as hard as rock if I mixed it well. We'll see how these two pieces bond. The entire arch will be mounted on PVC foamcore with E6000. Before all this is done however, all surfaces of each glass piece will be ground for bonding. (Edge surfaces only)

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Posted by OldSchoolScratchbuilder on Monday, November 6, 2017 6:04 AM

Two new load-bearing stones added to the arch. Going to experiment with 2-part epoxy putty to put the glass pieces together.

 

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Posted by OldSchoolScratchbuilder on Sunday, November 5, 2017 7:03 PM

Dave's suggestion was forwarded to the contractor who recommended this simple cost-saving fix for load bearing. This is what happens when you go with the lowest bidder! They will deliver the two new stones this week.

 

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Posted by OldSchoolScratchbuilder on Sunday, November 5, 2017 6:38 PM

Dave: The grinder uses water to gather the glass. There are no airborne particles. Great observation on the arch support. I'll make some engineering adjustments. :) 

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Posted by hon30critter on Sunday, November 5, 2017 6:34 PM

I take it that the grinder has a built in vacuum to prevent you from inhaling the glass particles. Do you wear a mask as well? (I'm assuming that eye protection is already part of the package.)

I have to say that I like the project more and more as it develops, but I do have to make one small, very picky observation. That is that your tunnel arch could not be built the way you have configured it. The arch should extend into the side walls instead of just butting up against them. The way you have done it, the arch would collapse immediately! Most people will never notice so if you don't want to do the arch over, just claim artistic license.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by OldSchoolScratchbuilder on Sunday, November 5, 2017 6:07 PM

Tunnel portal 'stones' have been cut. Now to investigate the best way to attach the pieces together and then to the full right case panel.

 

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Posted by OldSchoolScratchbuilder on Sunday, November 5, 2017 5:12 PM

Grinder all set up at home and now I am ready to continue with the tunnel portal.

 

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Posted by OldSchoolScratchbuilder on Saturday, November 4, 2017 3:43 PM

Productive day at National Stained Glass Studio. Selected a stunning contoured glass for the stone tunnel portal. Every small piece has to be cut (if even possible) and ground. Will set up our new glass grinder tonight so I can do lots of intricate work at home.

 

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Posted by OldSchoolScratchbuilder on Friday, November 3, 2017 6:02 PM

My final thoughts for the night regarding the tunnel. It's width takes into account the 5-degree angle between the track and the backplate, however, I may leave another 1/2 " headroom in the tunnel depending on how high I think the roadbed might be.

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Posted by OldSchoolScratchbuilder on Friday, November 3, 2017 5:56 PM

Made a rough sketch of my glass tunnel portal so I can work with it tomorrow at the glass shop. Pieces are large enough to easily cut/grind, but fusing or both are also options. Also need to match this right glass case panel to the right edge area of the back panel to avoid colour and object discontinuities. May also use 3D objects in the display to make this corner transition look reasonable. That's why I left some empty blue sky near the right edge of the back panel.

 

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Posted by OldSchoolScratchbuilder on Friday, November 3, 2017 11:44 AM

BATMAN

My mother had a piece of glass artwork called Windtree. The trees were made out of glass and stood in front of a glass background. The artist had the glass leaves (just like the ones you are using) blowing across the glass panel behind and it looked quite stunning. Looking forward to seeing how it turns out.

 

That sounds amazing. I hope mine turns out like I envisioned.

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Posted by BATMAN on Friday, November 3, 2017 11:40 AM

My mother had a piece of glass artwork called Windtree. The trees were made out of glass and stood in front of a glass background. The artist had the glass leaves (just like the ones you are using) blowing across the glass panel behind and it looked quite stunning. Looking forward to seeing how it turns out.

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

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Posted by OldSchoolScratchbuilder on Friday, November 3, 2017 11:30 AM

Working on the interface tree line between the tracks and back plate. The fir base inside the case will be completely ground covered. The viewer with not see wood or the round bases of the trees.

 

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Posted by OldSchoolScratchbuilder on Friday, November 3, 2017 11:27 AM

This is my glass palette where I place the glass that I crushed and sifted. These colours are ordinary stained glass (not the more expensive fusing glass). I coat the tree armatures with glue and dip them into the desired colour.

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Posted by trainmaster247 on Friday, November 3, 2017 8:45 AM

This is truly amazing looking forward to seeing more progress.

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Posted by richhotrain on Friday, November 3, 2017 6:54 AM

OldSchoolScratchbuilder

Also, the owner of Maritime Hobbies and Crafts saw my project pictures and wants to put my completed display case in his model train showcase for customers to see. I agreed. 

Two questions.

One, will he be able to drive the locomotive out of the case as you planned to do through the arched tunnel?

Two, will you have to part with your locomotive or will he supply one of his own?

Rich

Alton Junction

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