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Building the Cascade Branch

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Posted by mlehman on Saturday, January 16, 2016 11:23 AM

Now for a little Design Philosophy...

The Cascade was intentionally designed to a tighter min R, in this case 20" min R. In a couple of places, like the new wye at Black Cat Junction, I do go under that (17" @ the BCJ wye for instance.) Blackstone generally operates around an 18" min R curve, so there is a little slack in the design because of that.

Slack is a good thing in trackplan design, because it makes a lot of things possible if you need or want to make adjustments later. If you're right up against that wall from the start, your options are generally far fewer.

One example here is the new siding at Summit. Had not planned that, but it turned out to be a good idea. I had enough set-back from the fascia that it wasn't a big deal to add more roadbed for a siding, as I did here.

In the case of the siding, it's also very helpful that the scenery surrounding it, like most on the Cascade, is a removable liftout. I just needed to trim the liftouts to make it fit the new roadbed.

Sometimes, your slack is already there. I was pondering adding a new spur to handle excess cars, MTs, or a laid-over passenger train. Thought I'd have to scab on a little wider subroadbed in front of the fascia, just past the Crater Lake station.

I was pondering that when I realized the roadbed was already there in place, I just needed to move the station out enough to take advantage of it, as the next two pics show.

Before

After

The subroadbed is lurking right underneath, just need to clean up some Sculptamold to get things level and true. The turnout for it will be just past the road crossing and I have room to make it about 4' long.

Mike Lehman

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Posted by mlehman on Monday, January 18, 2016 11:23 AM

After track is laid, even when well-designed and carefully installed, it's important to test. With operating sessions coming up, I ran several trains to verify things, truning up some minor issues that needed some fine tuning. Here's a few pics of a stock train we'll be running as it tests.

A crucial factor in transforming this one-time branch into part of the main was getting everything adjusted so that my "big" C-C diesels could operate up it.

Even before a full test of the new ops scheme, I can say it's much more satisfying to cover most of the layout to get to the destination. This will help clear the crowded aisles as people try to get outta Silverton, where it always seemed to breed a traffic jam with my long, too-narrow aisles. Now I can split crews so that 2 or 3 max are in either of the two layout rooms at one time.Smile 

Mike Lehman

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Posted by mlehman on Saturday, January 23, 2016 9:24 AM

Here's a look at adding the house track in Crater Lake. You earlier saw how the station could be moved back to make way for this spur in front of the station. This works out well, because this track was needed in part to get a local passenger train out of the way for a few hours on the fast clock between it arrival at CL and its departure for Silverton in late afternoon.

First, I cleaned up the ROW. Turns out it was in pretty good shape, needing only some limited "earthmoving" at it's end. I didn't need to dig up Sculptamold except for the last 15" or so.

I then cut the existing main to install a ME #6 turnout. For the last foot or so, once the Sculptamold was peeled up, it was pink foam underneath. I needed some thing to spike into. I could have skim-coated it with Sculptamold, but it would have been a day or two before it was hard enough to hold spikes. Instead, I cut a piece of 1/32" aircraft plywood, applied water-based contact cement and bonded it down. The plywood provided a place for the spikes to hold, as well as smoothed out the roughness of the foam. An hour later I was ready to spike track. Here's the plywood coated in cement while it dries.

Because the track would be right at the edge of the fascia, I decided to add a fascia extension, which also provides a place for a few structures. Here's the cut piece of prime 3/4" New Zealand Select pine cut to shape, pockets for the long screwes cut into the edge and 4.5" screws ready to go.

Here the extension is installed. It's screwed into the side of the existing road bed. I've bonded the plywood to the roadbed, so things are nice and flat.

I wired up the turnout and track and spiked them down. Here's a view from one end...

And the other end, where I relocated the coal dealer.

 

Mike Lehman

Urbana, IL

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Posted by picker6 on Saturday, January 23, 2016 12:29 PM

Hi Mike, as one who has had the opportunity to see your layout in person,all of these posts are great.I really like your methods for senery it sure covers a lot of ground in a ahort time.

Thanks again  for sharing your great talents. 

Jeff.

 

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Posted by mlehman on Saturday, January 23, 2016 4:01 PM

Hi Jeff,

Thanks for your kind comments. Good to hear from you and please feel free to arrange a return visit if it suits. Finally about to get the last of the track down, just 2 or 3 spots where I need a currently out of stock turnout and I'll be done...Smile...with laying track, anyway. Still plenty to stay busy with, starting with lots of ballasting.

Mike Lehman

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Posted by mlehman on Sunday, January 24, 2016 3:03 PM

A camera can be a very useful thing. This thread wouldn't have been half as informative or interesting without the illustrative pics. But a camera can also be a tool. When working in the retsricted spaces provided by second decks or other places like the 10" of airspace tucked under an air duct that I call Crater Lake Junction, it can be difficult to get a good view from anything but the front. That's forced prospective working for you. But you sometimes need to see things from a different angle to evaluate how things are going. There's few things more basic than track and here the camera can help you.

The camera can overcome the limits of forced perspective in several ways. Most basically, it sit where your head or entire body can't fit so you can see it yourself. The smaller cameras are for this, the better. Don't forget you smartphone as a handy device to do this.

If you have a zoom lens, even better for a particular task, evaluating track location.. That's because the telephoto lens let's you "compress" the view tp show you the errors of your ways -- errr, or at least of your track's locationLaugh

Here's a pic from the usual viewing angle of CLJ that looks pretty decent despite being unfinished in many ways scenically.

Then, if you can get the angle to do it, this is what you see frfpom the foreshortened end view.

As I spike it down, I'll reference pics like this, adjust accordingly or even go back to look through the zoomed lens to check things.

You can see I moved the Sinclair dealer from Crater Lake over to the end of the  house track here at CLJ

Here's another pic from the same angle, but zoomed out to a more normal view.

 

Mike Lehman

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Posted by mlehman on Monday, January 25, 2016 1:44 AM

I generally apply good design practice and leave plenty of level area around towns and industries so that cars don't roll away. But this is not always possible in every case, especially when you're trying to squeeze stuff into leftover or unexpectedly available real estate. Much of the Cascade Extension is like that, with storage underneath, not always RR-related. So you take what you can get, even if less than ideal.

Until someone comes out with a cheap DCC "hand brake" brake system, you can improvise to solve issues at problem areas for both individual industries and at locations where the train may have to stand on the main. One trick I was reminded of lately is to use a Caboose Industries hand throw to rotate a wire into position to hold cars. Here's one of several I recently made for a few troublesome locations.

The next one is one I've made about a half dozen and used with great success in the main layout room. Here's what on the surface.

The all but invisible "brake pin" sits between the rails, marked by the B posts on each side. This is in Purgatory at the beginning of the grade that goes over Lime Creek Gulch and uphill. Trains coming downhill may have loaded stone flats that need dropped at the mill. They stop, as if to uncouple, preferably so the pin will rise up between the cars. The knob marked "B" controls it. It then holds the rest of the train on the hill.

Here's a pic of the mechanism, basically a RC aircraft control item, but used here as a crank that the link from the knob attaches to. The "brake pin" is attached on the other arm, guided upwards by passing through eyescrews or holes drilled in the benchwork as needed.

                                                                  

 

Mike Lehman

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Posted by mlehman on Friday, February 5, 2016 11:37 AM

After some time railfanning the Cascade Extension this week, I'll be posting some pics of my adventure over the next few days.

First up, a meet at Summit, where a new siding was recently installed

Here's a double-heaed pipe train crossing the Lime Creek Gulch bridge as it leaves Purgatory.

To be continued...

Mike Lehman

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Posted by mlehman on Saturday, February 6, 2016 10:13 AM

I try not to recycle my WPF shots here, but this one was too good to leave out of this sequence as our photographer gets a low angle shot or two...

Our train looks fast passing the crude oil train in the siding at Camp 10, but it's just the slow exposure setting.

We'll skip Black Cat Junction for now (will return it later) and caught up with the train again at Crater Lake Junction in the next sequence.

Mike Lehman

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Posted by mlehman on Saturday, February 6, 2016 10:20 AM

At CLJ there are a couple of MT Class C boxcars to drop on the Outlaw Mine spur for spotting on the return trip.

The MTs are dropped in the spur for now.

The train is reassembled, but is long enough to almost make it into Crater Lake from CLJ.

Once the trainline comes up to pressure, our train heads for the team track at Snowden...

Mike Lehman

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Posted by mlehman on Tuesday, February 9, 2016 10:15 AM

The pipe train arrived in Snowden to set out its cars on the team track where a crawler crane will unload them to be trucked up to the oil field.

Pulling forward, the locos dropped the pipe, then will runaround it on the main to escape to return to Crater Lake to turn on the wye.

The caboose is plucked off the end of the train for placment on the rear of the loads outbound from Crater Lake.

 

Mike Lehman

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Posted by mlehman on Tuesday, February 9, 2016 10:30 AM

Switching gears a bit, let's return to Black Cat Junction, where I built the town as a long flat from printed images attached to a length of black foam core. This is the before shot and I want to preserve and enhance the depth it provides to this view of the layout with my sawtooth foam mountains.

I cut the mountains in order to shift one end a little to the left.

The first attempt came out OK, but the size of the structures on the right side was a bit large.

I reprinted several of those buildings in smaller scale to get the perspective working in my favor and modified the backdrop.

Now the issue was that the Shady Lady was too tall and just looked weird at the angle of the original pic. So I redid that part smaller and from a face-on view.

Now the mountain in the background to the right of The Shady Lady didn't quite fit, so it was trimmed down.

Finally, that looked pretty darn good. It'll serve until I build an actual 3-D flat to take its place. But an entire town for under $10 is something anyone can afford -- and is about as easy as it gets.

Mike Lehman

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Posted by mbinsewi on Tuesday, February 9, 2016 10:39 AM

Lookin great Mike !  I like following this continuing thread on your work.  That RG #64 is something that I've only seen on your RR.  I love it.  Reminds me a little of the odd looking MILW. SD39's.

I also had to do some bench/facia extensions as I improved operations.  I needed more room on the inside corners.

Mike.

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Posted by HO-Velo on Tuesday, February 9, 2016 10:44 AM

Mike,  Effective use of flat back ground scenery, looks good.  Ah, modeling nowadays with the help of computers and printers sure is nice.

Thanks and regards, Peter

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Posted by mlehman on Tuesday, February 9, 2016 2:14 PM

Mike,

Thanks for your comments. Yes, that resemblance is one reason why I like the DL-535E (a White Pass & Yukon loco in real life.) I do have a standard gauge Kaslo SDL39 done a a Rio Grande loco with dynamic brakes and a Pyle nose light, but it's just too big to credibly narrowgauge (or I would have Laugh !) I built my two -535Es from PSC kits. PSC also sold a number of these built-up. Both appear from time to time on Ebay, but kits can be particualrly hard to find. They pull darn well, especially if you fill the fuel tank with weight.

Happy to hear some of this has been of assistance and/or inspiration to solving issues on your layout.

mbinsewi
Lookin great Mike ! I like following this continuing thread on your work. That RG #64 is something that I've only seen on your RR. I love it. Reminds me a little of the odd looking MILW. SD39's. I also had to do some bench/facia extensions as I improved operations. I needed more room on the inside corners.

Peter,

Thanks for your comments, too. Yes, a color laserjet makes things possible we could only dream of years ago. The Shady Lady "affair" is a case in point. Since the first pic I found was on a general search for Silverton buildings, it was easy to narrow that to a search just for pics of the saloon. That quickly yielded results. Problem solved.

This is also a a reminder that some things can be overplanned. I'm not dissing planning, it has its place, but we shouldn't forget good results can be attained within broad general plans by letting inspiration play out. This is a principle I've used numerous times on the Cascade Extension. Better the ocassional easy do-over than the paralysis of over-analysis and planning.Wink

Mike Lehman

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Posted by mlehman on Friday, February 12, 2016 10:35 AM

After fussing around with the driver springs on my Sunset K-36, I finally got smart and just ordered some from NWSL. Here's a pic of the front four nestled in place waiting for me to flop the front drivers back in place.

The big K just couldn't make up the Cascade Extension at all, as much because of the vertical curves as the horizontal ones. I'd eased most of that as I brought track up to shape to run C-C diesels. So sorting out the suspension on 480 led to a test run. A few spots still have issues, but they could be fixed. The proof is in the pic, as things went well enough to make it to Snowden, then back to turn on the wye at Crater Lake, where the crew went for beans before the return trip to Durango.

Whether the big K gets back depends on how the forthcoming Blackstone K-36 does on the Cascade. If that goes OK, fixing the things needed to get the brass version up and back make sense. Otherwise, 480 will handle traffic between Durango and Silverton and leave the heavy hauling on the Cascade to the likes of this...

Mike Lehman

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Posted by wickman on Saturday, February 13, 2016 12:04 AM

Always nice to pop in and check out your  works. You are progressing  nicely.

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Posted by Graffen on Saturday, February 13, 2016 7:38 AM

It's looking really, really good!

Swedish Custom painter and model maker. My Website:

My Railroad

My Youtube:

Graff´s channel

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Posted by mlehman on Saturday, February 13, 2016 10:02 AM

Lynn and Graff,

Thanks to both of you for your kind comments. I'll try to add some more pics soonBig Smile

Mike Lehman

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Posted by mlehman on Monday, February 22, 2016 10:19 AM

Here's my current project on the Cascade Extension, the Outlaw Mine. It has no prototype, but is a mash-up of features I liked among mines and mills near Silverton. In particular, the covered loading dock at the Silver Ledge Mill in Chattanooga was an inspriration. The site of the Outlaw Mine is right on the edge of the benchwork, so it keeps the cars spotted there from being brushed off accidentally.

Here's a pic og Goose 5 passing the location before construction started. The assay office I bashed from a Grandt No Problem Joe's House was a placeholder for bigger things to come. Notice the blue-painted ductwork above, which I wanted to help disguise.

I tend to work when I get inspired. I also like to build to suut a location, as I often use forced perspective techniques to make things appear to have depth and distance. Having a plan is usually too restrictive, although I sometimes sketch something up. In this case, no plans at all. It's built to fit the location best. First, a foundation is needed, which I built from basswood.

I notched out the Sculptamold-based scenery to hold everything in place.

The basic form of the structure wasmocked up with cardboard templates. They're easy and cheap to work with to help determine the basic form of the structure, for instance, making sure it's high enough to act as a viewblock against the ductwork. Here, the first piece of black foamcore has been cut, with templates still at both ends.

As you can see, I keep a cut of cars handy during the design process to check clearances.

Hacked together, even the foamcore is still cheap enough for a do-over if needed. I assemble the basic structure using Titebond III Ultimate wood glue and let it dry.

Mike Lehman

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Posted by mlehman on Monday, February 22, 2016 10:44 AM

The foamcore needs to be straight and square, but need not be perfect as you can adjust and correct the sheathing as needed. And then the project set, err, percolated for a few months while other projects took priority. I like having the built-up foamcore in place, though, as it helps inspire creativity in the design process while working on other things. Eventually, I returned to the Outlaw Mine project. Here, you can pick out where I've started framing the openings, pillars, etc with stripwood, some purchased and some wood shop leftovers.

I sometimes still use the Titebond III after the basic framework is complete. However, to speed the process I generally switch to a decent thick gel CA and kicker at this point. Make CERTAIN the products are both foam-safe, or you stand the chance of melthing part of your project instead of bonding it together.Surprise

Keep checking those clearances. It's also good to bring in the largest loco that will serve the building, as these are sometimes wider than the rolling stock. You can also use a NMRA gauge. Then the fun really begins, sheathing the structure.

I like to use 1/32" and 1/16" thick basswood sheeting. Many of my structures are board and batten, like many structures in the Silverton area. You can buy milled siding to do this, but I'm on a budget and this is a big building. I'm going to apply individual stripwood battens, which also look great.

I cut the door and window openings out when I cut the sheathing pieces to fit. Then after test fitting, I spray the backs of each piece with 3M 77 adhesive and bond everything in place. I also use thick CA to bond things like corners that end up not bonding in harmony, etc. After sheathing is in place on the foamcore, I use a knife to cut the opening behind  each window and door opening using the sheathing as a template. Works quite well as long as you have a sharp blade. And here it's starting to look like a real building.

A couple of more shots of the whole structure.

All for right now, but I have more pic to process and since I'm now rolling I should get this one finished in the next few days. Be back soon.Smile

 

 

Mike Lehman

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Posted by wickman on Monday, February 22, 2016 1:09 PM

Mike am I reading this right that  your building the structure right on the layout?

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Posted by mlehman on Monday, February 22, 2016 1:25 PM

Lynn,

No, it lifts out like the foundation does. The posts on the front wall extend downward and lock it into place once it's set all the way down.

It is nice and handy, so when fitting stuff I sometimes work on it right on the layout, but I mostly bring it back in to the shop to work on. As I noted, though, I like to constantly reference it in its surroundings so I get thr proportions and perspective right.

Mike Lehman

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Posted by hon30critter on Monday, February 22, 2016 2:08 PM

Nice project Mike!

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by mlehman on Monday, February 22, 2016 11:43 PM

Thanks, DaveBig Smile

Here's a few more pics. I'll have more soon, but switched over to a project I've put off for too long -- refacing a bunch of control panels on the main layout. They're been added to and subtracted from so much it's ugly...and they were pretty much just a place to stick controls at first. First six done tonight and the other 5 tomorrow I hope. In the meantime...

I like to leave access when I build to install LEDs later, plus you need light blocks to make it appear there are different spaces inside. Here some floors are friction fit for now to allow later installation of the wiring and LEDs.

Usually, I like to glue in at least one floor to help stiffen the overall structure. Here it's the one above the loading dock, which you are seeing from the top.

This will be the supply loading dock/warehouse. It still needs the dock built and a set of doors installed.

The other two spots inside will have chutes for the ore bins.

I glued in foamcore to finish the structure for the headhouse and sheathed it, cutting windows as needed. Starting to look imposing, plus the edge of the duct is now partially disguised. Once I get the roof on the living quarters, you'll hardly even know the duct is there and the space will seem correspondingly larger.

Looking past where you could normally see standing in front of the layout, the camera looks along behind the Outlaw at the grade going downhill t

o Crater Lake Junction.

As you can see, it's not a flat, that's for sure, but it's tailored to fit the space.

Mike Lehman

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Posted by mlehman on Tuesday, February 23, 2016 4:40 PM

I couldn't sleep last night, so took a crack at the understructure of the roof. First I fitted foamcore supporting structures.

Next, I cut the underlayment from styrene. I used the cheap "For Sale" signs you can find at the big box. Most are painted only on one side. The price beats the heck out of the packaged hobby shop stuff (not that I don't love my Evergreen for other stuff.) Then I spray the foam core backing with 3M 77 and attach the styrene.

 

Mike Lehman

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Posted by mlehman on Tuesday, March 1, 2016 11:18 AM

This project had a long gestation period from when I included the siding for it to about 10 days ago when things gelled in my mind about how to proceed. That's when I started making rapid progress. Here's catching up with the build over the last week.

Paint and millwork go on after the many, many battens were glued in place

The roofers came next and set the Paper Creek corrugated sheeting in place, along with some custom variants to give the impression of a roof maintained over time.

Next came the electricians, who wired up the dock lighting first.

Soon, the whole building was wired up.

Then I started some of the work still needed in the covered dock area. First a raised dock next to the bumper that receives supplies.

Then I cobbled together something that looks like the outlets for ore bins. I didn't get too fancy here, but plan on some more detail eventually. I also included an adit to the mine to allow tram cars to bring in supplies from the dock.

I added some concrete docking along the rails in front of the ore bins and loading dock.

A look in showing boxcars in the dock

I'm still on the fence about adding more supporting posts along the open front, which was inspired by a similar covered loading area at the Silver Ledge Mill in Chattanooga north of Silverton. Should be more for structural reasons, but that interferes with reaching into the track in case something goes wrong. They would also make it harder to do the same when detailing. Doesn't need done right away, so will think on it more.

Mike Lehman

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Posted by mlehman on Wednesday, March 2, 2016 10:56 AM

While I had my LED stuff out, I returned to Black Cat Junction to do some more work there on the station I built last month. Light's on after dark...

There's a secret clue in there about this week's upcoming WPF...Smile, Wink & Grin

I also added the dock for freight and express.

Finally, an after dark action shot, switchin' at the Outlaw Mine.

Mike Lehman

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Posted by mlehman on Friday, March 4, 2016 12:02 AM

The Outlaw Mine needed a little more elbow room along the front. I'm still working on figuring out a place to put the powerplant/boiler room, probably right out the main building besides the spur entrance so that there's a place to unload coal. In the meantime, I figured I'd work on getting some real estate. First was the frame, made from some shop odds and ends that happened to fit the need.

The frame is screwed to the ends of a couple of crossmembers. Then some foam was glued on top.

Sculptamold was applied to serve as a scenery base, then painted with the first coat. Note that before this was done, the base was unscrewed from the fascia, then some plastic wrap was sandwichedin between so that any messiness was easy to clean up afterwards.

EDIT: Please note that there's more after Dave's comment at the bottom of this page. The forum software only indicates up to a page 5, this one, but there is now a page 6. In the URL, change the 5 at the end to a 6 and hit Enter and it will take you forward.

Or follow this link: http://cs.trains.com/mrr/f/88/t/219241.aspx?page=6

Mike Lehman

Urbana, IL

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Posted by hon30critter on Friday, March 4, 2016 12:11 AM

Mike!

You should be a Real Estate agent! You can do amazing things with small properties!

Seriously, the addition will make the mine even better.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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