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Maximum Locomotive Current

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Maximum Locomotive Current
Posted by DutchEngineer on Sunday, August 15, 2010 11:20 AM

I have an Atlas C-424 Phase 3 locomotive operating on a DC system.  I want to make sure I'm not overloading the locomotive.  What is the maximum current I can draw before I expect damage?  The motor/flywheel assembly is Atlas part #920100

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Posted by selector on Sunday, August 15, 2010 11:28 AM

I am not an expert in this, but I believe the manufacturers of the various HO scale decoders design them so that they take just over 2 amps continuous power.  Presumably, that is what the can motors can stand, and I would guess the older, less efficient open framed motors could draw more, up to three and a bit amps.

That's current.  As for voltage, the typical DCC system limits voltage output near 15 volts.  I don't know what your typical DC system does in that respect, but it should state the maximum output on a description panel on the side of the cover.

-Crandell

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Posted by tomikawaTT on Sunday, August 15, 2010 11:51 AM

Most locomotives with metal wheels will spin their drivers before the motor overloads, but it's always a good idea to check.

If your locomotive has a traction tire, or has been treated with Bullfrog Snot, all bets are off.

Chuck (Modeling Central Japan in September, 1964.)

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Posted by richg1998 on Sunday, August 15, 2010 11:51 AM

 Take your multimeter and set it to measure DC currnet. Use the 10 amp scale and set power pack at 12 volts DC. I expect you will see less than 1 amp, probably around 0.5 amp. Many decoders for HO size are rated for 1 amp.

Hold the loco so the drivers are slipping. That is what I do with my HO scale locos to measure current.

Rich

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Posted by maxman on Sunday, August 15, 2010 12:42 PM

DutchEngineer
What is the maximum current I can draw before I expect damage?

Are you asking this because of a concern in DC operation, or are you asking to help determine which DCC decoder to install?  As already mentioned above, most if not all model locomotives will slip their wheels before the motor gets to the point where the current is great enough to cause any damage to the motor.  This assumes of course that you have not done any modifications that would limit the wheels ability to slip, such as adding additional weight.

On the other hand, if you are trying to determine what the maximum current draw would be so that you can pick an appropriate DCC decoder, most of the recommendations I've seen suggest that you need to determine the stall current.  To do this you need the same meter arrangement that you'd use to determine slipping current, except that you would hold the engine down on the track with enough force to keep the wheels from slipping.  This would tell you the maximum current the engine would draw if there were a problem in operation.  For example, should the gears lock up and stall the motor.

By the way, if you do check for stall current, you want to only apply the force to the engine momentarily, as in just long enough to get your reading.

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Posted by richg1998 on Sunday, August 15, 2010 1:41 PM

  I just tried my new HO scale Atlas GP40 with QSI sound decoder on board and I see 0.310 amps at twelve volts DC with drivers slipping. The decoder is a dual more decoder.

Rich

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Posted by doctorwayne on Sunday, August 15, 2010 2:23 PM

The motor will only draw what it requires, and unless you've added a significant amount of weight and/or traction tires, that loco will slip its wheels when the resistance of the trailing cars exceeds its pulling power.

Wayne

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Posted by fwright on Sunday, August 15, 2010 2:48 PM

DutchEngineer

I have an Atlas C-424 Phase 3 locomotive operating on a DC system.  I want to make sure I'm not overloading the locomotive.  What is the maximum current I can draw before I expect damage?  The motor/flywheel assembly is Atlas part #920100

 

Since you have a modern can motor, you should see 0.5 amps or less when the wheels start slipping.  More than 0.5 amps continuous, and the motor is likely to get very hot.  When the motor gets too hot, it begins to break down permanent damage.  Having the wheels slip before max continuous current is reached is a "safety" valve.

The second key is how much current the locomotive is drawing in normal operation (10 car train on level track for example).  This should be 0.3 amps or less.  More indicates there is excessive friction somewhere with an unlikely possibility of weakened magnets as another cause.

You might ask Atlas what the maximum continuous current rating for the particular motor is - what I gave you are generic guidelines.

Fred W

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Posted by richg1998 on Sunday, August 15, 2010 4:21 PM

 My Atlas GO40 uses motor/flywheel 891100 which is probably a little smaller than the one you have but I would expect no more than 0.5 amps as mine uses under that for the motor, decoder power and lights with drivers slipping.

Again, drag out your multimeter and you will find exactly what your loco uses for current.

Rich

If you ever fall over in public, pick yourself up and say “sorry it’s been a while since I inhabited a body.” And just walk away.

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Posted by DutchEngineer on Sunday, August 15, 2010 8:06 PM

I am pulling up to eight railcars of varying weights and drag.  I have a short incline in my layout (3% slope, 1.5 inch rise) and the locomotive doesn't seem to have any trouble with it.  I want to add an ammeter to the dc circuit to monitor the loading to see if I can add railcars without problems.  The trouble is that I don't know what the maximum current is.  Based on the the posts here is seems that 500mA is a good 'rule of thumb' but I'd rather not find out the hard way.

Thanks for responding so quickly to my post

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Posted by richg1998 on Sunday, August 15, 2010 8:29 PM

DutchEngineer

I am pulling up to eight railcars of varying weights and drag.  I have a short incline in my layout (3% slope, 1.5 inch rise) and the locomotive doesn't seem to have any trouble with it.  I want to add an ammeter to the dc circuit to monitor the loading to see if I can add railcars without problems.  The trouble is that I don't know what the maximum current is.  Based on the the posts here is seems that 500mA is a good 'rule of thumb' but I'd rather not find out the hard way.

Thanks for responding so quickly to my post

 

 Ok, I will try to answer again. I used twelve volts DC and put my hand in front of the loco so it could not move.

The wheels were slipping and the current was about 0.310 amps. That is quite a few cars. No problem.

Probably the current would be a little higher if I held the wheels but I see no need to do that.

I have some Spectrum locos that I used the stopped condition and nothing higher than 0.630 amps.

I have a new Walther's H12-44 diesel that is not DCC ready with the old horn hooks and it draws about 0.700 amps which I would expect with an older generation diesel. It does have a can motor. I have yet to open the gear towers and check for old grease.

Rich

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Posted by doctorwayne on Sunday, August 15, 2010 11:20 PM

I can't comment with regards to DCC-equipped locos, but for a DC-powered loco, the current draw under wheelslip conditions is unimportant.  As you add cars to the train, the loco should require more and more current.  As soon as the wheels begin to slip, the current draw should drop down to next to nothing - almost similar to what it would be if the loco were up on blocks, with the wheels turning freely.  For a reasonably well maintained loco with a can motor and no obvious mechanical binds, simply run the loco and train up the hill, then add a car or two, repeating as necessary until you reach a point where the wheels begin to slip.  Remove a car at a time until the loco will go up the hill without slipping.  Make a note of the number of cars, then select the same number of different cars, and see if the loco can take them up the grade without slipping.  If you can repeat this, trouble-free, with three or four different trains, you'll then know what the maximum number of cars you should be able to move up that particular grade with that particular locomotive.  If any of your three or four test trains won't make it with the designated number of cars, remove cars, one-at-a-time, until it will.  This total number of cars should then become the maximum number which that particular loco can move up that particular grade.

Like the prototypes we model, you can throw around figures 'til you're blue in the face, but the real test is in the doing.   I test all of my locos, singly and in combinations, to determine which of them and in what possible combinations are best suited to move any train over any part of the layout.  If you're not testing the rolling resistance of your freight cars, and/or don't know the precise effect of grades or curves or grades combined with curves on train dynamics, and quantifying the results, then knowing the motor's capacity is not especially useful. 

Have some fun.  Run some trains.  Gain some first-hand knowledge. Wink

Wayne

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Posted by dinwitty on Monday, August 16, 2010 12:41 AM
I don't see any problems at all, but on earlier based equipment the average requirement per engine could be thought of allowing 1 amp per engine. Where the damage happens would be at the throttle if the throttle doesnt supply the power and IT heats up and blows a power transister. Most standard power paks can deal with one engine on a grade no problems, most should be at least rated for 1 amp or a little better. Can motors draw much less than the open frame motors from yesterday, so still no prob. I would be more worried about the drive train on the engine so lube it up. If your going to run multiple engines, then its time to up the power at the power pak.. You are not running DCC, but most base DCC systems have 5 amp capability as they have to be able to run multiple engines.
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Posted by Phoebe Vet on Monday, August 16, 2010 6:26 AM

You will not overload the engine unless you have found a way to stall it, that is to stop the wheels from turning while applying power.  As long as the wheels can slip it will be fine.

A mechanical problem like a broken or jammed gear or anything that keeps the wheels from slipping is a different story.

Dave

Lackawanna Route of the Phoebe Snow

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Posted by dstarr on Monday, August 16, 2010 10:14 AM

 Current drawn by an electric motor is proportional to load.  An engine running on the flat with no cars coupled to it will draw perhaps a few tenths of an amp.  As the load increases, the motor will draw more and more current.  As the motor draws more current it runs hotter.  Heat is generated proportional to the square of the current times the resistance of the armature.  When the motor gets too hot either the insulation fails or the solder holding the windings to the commutator melts and the motor is toast.  

To check for over heating, lay the back of a finger on the motor case.  If you can keep the back of the finger on the motor for the count of ten, it's not too hot.  

Should a motor be prevented from rotating, current flow can get so high as to damage it.  Locomotives should be and nearly all HO locomotives are) designed so the the drivers will slip if the locomotive is prevented from moving to prevent this.  

Older open frame motors for HO could draw as much as an amp or even an amp and a half  with drivers slipping.  The newer can motors seldom draw more then 0.5 amps, drivers slipping.  The can motors have a stronger permanent magnetic field and so require much less current.  Torque in electric motors is proportional to the product of armature ampere-turns and magnetic field strength. 

That's the long answer.  Short answer, if a can motor, 0.5 amps.  Open frame motor 1 to 1.5 amps.

 

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Posted by DutchEngineer on Tuesday, August 17, 2010 5:44 PM

 Thank you to everyone for your responses.  I will post my findings when I get a chance to try it.

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Posted by da_kraut on Tuesday, August 17, 2010 8:05 PM

 Hi,

I tried to find out the same info, here is my post, you might find it interesting: http://cs.trains.com/trccs/forums/p/168555/1851260.aspx#1851260 .

 Hope it helps

 Frank

"If you need a helping hand, you'll find one at the end of your arm."

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Posted by DutchEngineer on Thursday, September 9, 2010 6:34 PM

The following are my current measurements.  I took them with 10VDC applied to the tracks.  Thanks again for your replies to my question.

Locomotive                           unloaded          with 8 railcars (approx 25 oz)

Straight                                    130mA                        165mA

18" curve                                 140mA                        175mA

Up 3% incline                         155mA                        185mA

Down 3% incline                    125mA                        130mA

Stopped, wheels spinning   230mA

Stalled                                      460mA

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