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Replacing a cracked universal joint between a Sagami motor and worm gear
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<p>[quote user="doctorwayne"]</p> <p>Like some cracked gears, a cracked universal <em>may</em> be repairable.</p> <p><br />This Proto USRA 0-8-0 developed a cracked gear quite some time ago...</p> <p><img style="width:704px;height:auto;display:inline;" src="https://i23.photobucket.com/albums/b399/doctorwayne/locos%20switching%20industries/TrainBrain135-1.jpg" alt=" " border="0" /></p> <p>...but upon disassembling it, I was pleasantly surprised to find that it had a fairly substantial hub on one side of the gear.<br />I selected a piece of brass tubing with an outside diameter larger than that of the hub. The inside diameter, however, was smaller than the hub. After measuring the hub's diameter, I used various drills (fractional, numbered, and letter-types) in a pin vise to gradually enlarge the inside of the tubing. When it was very close to the size needed, I manually compressed the gear to close the crack, then pressed the re-sized tubing onto the hub, using a small vise. <br />The re-assembled loco runs as it did before the crack developed, and has been troublefree since then.<br />In a similar manner, it may be possible to rescue that cracked universal.</p> <p>Wayne</p> <div style="clear:both;"> </div> <p>[/quote]</p> <p>Thanks Wayne,</p> <p>I kept the parts, will attempt this repair when the time comes.</p> <p>Andrew</p>
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