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Building a Lumber Yard (Done!)

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Posted by SpaceMouse on Monday, September 28, 2020 7:40 PM

I'm calling Meyer's Lumber done. I'm leaving it white. 

Dots - SignDots - SignDots - Sign

As previously mentioned, the final photos are on the very end of page 1.

On to trackwork.Thumbs Up

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Monday, September 28, 2020 12:14 AM

CapnCrunch
FWIW, in my opinion, the final product is very attractive and I wouldn't change a thing.  The white walls provide nice contrast to the other colors of the railings and decking and make those features really stand out.  Painting the walls the same color runs the risk of losing those details.  Similarly, the overly thick battens (IMO) should be considered a happy accident.  The shadows they create provide depth and texture to the structure and the weathering adds to the authenticity.

LOL! I really didn't want to spend the morning painting it. I want to lay track.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by CapnCrunch on Monday, September 28, 2020 12:10 AM

Chip, 

As Dave said, we are all our own worst critics.  FWIW, in my opinion, the final product is very attractive and I wouldn't change a thing.  The white walls provide nice contrast to the other colors of the railings and decking and make those features really stand out.  Painting the walls the same color runs the risk of losing those details.  Similarly, the overly thick battens (IMO) should be considered a happy accident.  The shadows they create provide depth and texture to the structure and the weathering adds to the authenticity.  I will be building my lumberyard from a kit and if it turns out half as nice as yours, I'll be VERY pleased.

Just my two cents...

Tim 

          Late to the model railroad party but playing catch-up.....


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Posted by SpaceMouse on Sunday, September 27, 2020 11:51 PM

Dave
As for breaking parts off while you were trying to assemble the model, I would ask what glue you are using. I can't remember exactly what glue you used, but if you used CA I have found that CA joints in wood become very weak over time. I built a nice loading dock and ramp out of 1/4" balsa for the frame and pine for the decking. It was quite solid initially, but when I picked it up recently it basically fell apart.

It wasn't the glue--I use Elmer's Wood Glue--it's the fact that they are exposed with little reinforcement. Everytime you sand, paint, or do anything that requires you to keep the model firm, you have to reach around delicate structures, and if you slip, or rotate your wrist. Snap!!

You hear it rather than feel it. Snap! You have to stop everything to determine what broke and find whatever pieces are not still on the model.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by hon30critter on Sunday, September 27, 2020 11:12 PM

SpaceMouse
So, the question is, what would I do differently. 

Hi Chip,

We are all our worst critics. I think that you have done a great job. The supposed flaws that you point out, like the width of the batons, do not detract from the very realistic appearance that the whole structure has. Personally, I like the white end walls, but they would look good in red too.

As for breaking parts off while you were trying to assemble the model, I would ask what glue you are using. I can't remember exactly what glue you used, but if you used CA I have found that CA joints in wood become very weak over time. I built a nice loading dock and ramp out of 1/4" balsa for the frame and pine for the decking. It was quite solid initially, but when I picked it up recently it basically fell apart.GrumpyCrying

In the future I will use yellow carpenter's glue for similar projects. If I am staining the wood I will make sure to do that first. The downside is that the carpenter's glue takes a comparatively long time to dry vs CA, so the assembly process will take much longer. That is a nuisance but it is a much better option than having your prized structures fall apart after a few years.

I have heard of people using both CA and carpenter's glue together. IIRC, the concept is to assemble the joint using carpenter's glue and then use a bit of CA to hold things in place while the carpenter's glue dries. Can anyone comment on that?

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by SpaceMouse on Sunday, September 27, 2020 9:52 PM

Track fiddler
I have plans for a lumber mill built over a deep lake with a flume that brings the logs up into the mill to be cut into boards

So do I. With a four-track yard splitting up 6 rows of differnt-sized redwood and douglas fir lumber with a dedicated switcher to build boxcar loads.

Thanks for the cudos.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Sunday, September 27, 2020 9:49 PM

Chuck

Nice job, Chip!  It looks amazing. Took a bunch of time, but I would say it was time well spent!

 

Thanks Chuck! Cowboy

Everyone else--If you came here to see the photos, the final 5 are the last post of page 1.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by Track fiddler on Sunday, September 27, 2020 9:46 PM

Looks good

I have plans for a lumber mill built over a deep lake with a flume that brings the logs up into the mill to be cut into boards after the bark is soaked off of them

 

Nice ThreadYes

 

 

TF

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Posted by trwroute on Sunday, September 27, 2020 9:43 PM

Nice job, Chip!  It looks amazing. Took a bunch of time, but I would say it was time well spent!

Chuck - Modeling in HO scale and anything narrow gauge

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Posted by SpaceMouse on Sunday, September 27, 2020 9:34 PM

Done finally. 

I'm going to re-quote from the Muir Models Assembly Instructions.

Muir Models Assembly Instructions
 1. This is an easy model to build but makes a good-looking structure.

Man, there wasn't anything easy about this model except breaking things off. It was 3 weeks and one day of neggly work, where you had to figure out how you were going the get piece in your tweezers where it had to go and breaking two other pieces off in the process. And I mean it was three seven-day weeks between 5 and 9 hours per day. 

I had to take 20 minute breaks every hour toward the end just to keep going. 

On the other hand, the best part of the job was getting the redwood right. The good news is I made enough stain to do most of the mill lumber yard. And it is going to make a nice addition to my industries. 

Well, let's do some show and tell.

So, the question is, what would I do differently. 

Certainly, I wouldn't make the board and batton out of wood, unless it was laser-cut. The problem is the battons should have been 1/256" x 1/64" to be scale lumber. Even at 1/32" x 3/64" I was tweezer launching just about every other one--or so it seemed. Installing the battons was one of my least favorite jobs. I had to take a lot of breaks. 

And the 1/32" thick pieces look ginormous. Oh, well, it doesn't command that much attention (I hope.) I could always say it was a precursor to Art Deco Architecture. 

Then next thing I would do is brace everything. One of the biggest sources of frustration was breakage.  I could curtail that a lot by using cross-bracing instead of the asthetically pleasing little triangles in the corners. And I wouldn't attach the dock until absolutely necessary. That goes for the stairs as well. 

And I wouldn't paint the wall white. It was okay until weathering. The contrast between the dust and white walls was too much. I think I'd go with Barn Red. In fact, I still haven't put everything away...

I may paint them in the morning before I clean up.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Saturday, September 26, 2020 6:39 PM

I could have finished today, but I didn't. It would have made for a long day, and I don't like rushing at the end. I might not do something that I otherwise would have if I had taken the time to look. 

I should be done by noon. Maybe all my modeling stuff will be off the table and my Fast Track stuff out and ready. 

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Saturday, September 26, 2020 11:17 AM

Peter
Considering your era it must be 'old growth' too.

Nothing but clear heartwood--at a price that would bring tears to your eyes.

Tim
BTW, did you bag your neotropical or was it a late migrant?

It was a Red Phalarope and since it is deep water ocean bird, it shouldn't have been in Arizona at all. It stayed 3 days here, but I only heard about it on the thrid day and it was gone before I arrived.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by CapnCrunch on Saturday, September 26, 2020 10:03 AM

Chip,

Your patience was rewarded and now you have a custom structure that will look great on your layout.  My layout will also include a lumberyard but, lacking your patience, I will probably go with a kit.  BTW, did you bag your neotropical or was it a late migrant?

Tim 

          Late to the model railroad party but playing catch-up.....


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Posted by HO-Velo on Saturday, September 26, 2020 9:47 AM

Chip,  Yeah it did, good lookin' redwood.  Considering your era it must be 'old growth' too.  Thought I broke the bank last time I bought a couple sticks of clear redwood.

Regards, Peter  

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Posted by SpaceMouse on Friday, September 25, 2020 3:45 PM

Got the Redwood colored and installed. All that's left is the office.

THe redwood came out pretty well, I think.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Thursday, September 24, 2020 7:01 PM

John
It's funny that you describe how that lumber is moved from an upper floor.  I just got some 2x4s from a local lumber yard.  Their upper level has a walkway that is only about three feet wide.  They did exactly what you said -- the boards went over the railing and set on end on the floor, where I got them and loaded them into the truck.

I was a general contractor in California for 15 years. One thing I know about is carrying lumber. I just looked at the situation and imagined scenarios. 

I can't believe that prototype would have put the roof on the front. 

Dave
 What are you using to cut the lumber?

It comes from the Rock Ridge Mill that way. 

Seriously, the lumber is made from the scraps and rejects from these "popsickle sticks and coffee stirrers" projects. I didn't mill any of them for this. I used an NWSL Chomper with their built in jig to cut to size.  

Previously though I ripped the ps and cs pieces with a mini table saw from Micro Mark. I forget the name.

CowboyCowboyCowboy

Today I got the lumber stacks built for the first floor. This is the redwood area, except for one problem--they're still white. I expected the lumber stacks to take a while, but I didn't expect it to take two days. 

I did get the railing done. I stacked lumber while I took a break from the rail. The railing didn't take long, but it was easier to do it in small chunks to let the glue dry.

I still have the office and the battons on the right wall. It'll be touch and go if I finish. But Friday is shopping day and that is always a wildcard. I've been almost 3 weeks on this thing.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by hon30critter on Thursday, September 24, 2020 12:11 AM

York1
Your stacks of lumber look good.

Hi Chip,

Ditto!! I hate fake looking lumber stacks. Yours look very real.

What are you using to cut the lumber?

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by York1 on Wednesday, September 23, 2020 8:58 PM

It's looking good.

It's funny that you describe how that lumber is moved from an upper floor.  I just got some 2x4s from a local lumber yard.  Their upper level has a walkway that is only about three feet wide.  They did exactly what you said -- the boards went over the railing and set on end on the floor, where I got them and loaded them into the truck.

Your stacks of lumber look good.

York1 John       

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Posted by SpaceMouse on Wednesday, September 23, 2020 7:04 PM

I spent most of today building lumber stacks from my scrap wood. I got the top section's lumber--the Douglas Fir--done, and have the materials ready for most of the lower--Redwood--section ready. I got the back hand rail done and the cap for the sides.

I've always thought that otherwise decent-looking lumber yards are spoiled by stacks of crappy looking lumber.

I thought I might finish tomorrow, but Friday is more likely. This has been a long project.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Tuesday, September 22, 2020 6:41 PM

Since we last spoke. I painted everything white, well not everything, just the parts I previously painted "Pool Bottom Green." I framed the suports for the front roof. I put the roofing and facia on the upper story and I glued the two floors together.

I got the hard half of the railing done. The part where you figure out how to do it through trial and error. The hard half is one of those things you either know or don't. No amout of explaining will make any differnce. 

I got the stair railing, the front second story railing, and the key posts are set, square and will be rock-solid tomorrow.  What I have left is the back and two sides, plus the return around the stairs.

Then I just have finishing the front roof framing and roofing it. If I decide to do it. I'm thinking it must be nuts to have a roof there.

Now supposedly, Muir Models copied a real lumber yard. That includes having only three feet of walkway in tront of the lumber. You loose half a foot with the rail, and another half foot of lumber hanging over. Invariably, a customer or worker isn't going to get the lumber pushed back all the way, you are working in an obstacle course.

Now suppose you're on the second floor and a customer wants 50 2x4s 16 feet long. Now what you do is grab three of them, balance them on your shoulder, helicopter them around, and thread your way through the obstacle course, around the corner and to the stairs. You helicopter the board 180, balance them further back on your shoulder so you can go down the stairs, and stack them in your delivery wagon. Now you only 16 more trips.

If the roof was gone, you would slide them out of the stack and guide them to the ground. You pull out 50, go down and stack your wagon and be back before the other guy made 5 trips down the stairs.

That settles it.

So finish the railing, skip the front roof, build the office, put battons on the last wall, then stack it full of lumber.

Then clean up and pull out the Fast Tracks jig. 

Sorry no picture today. I ran out of space in my hosting plan. I need to sort that out too. I have other places, but changing all the image posts over is a project I'm not looking forward to.

 

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Sunday, September 20, 2020 7:10 PM

First, I have a confession. Rare bird sightings have been getting in the way of things. If you want to get a look at them, you got to drop everything and go. 

Birding is like playing Pokemon. You have to get them all.

Ahem, I got what I call the "Poorman's Board and Batton" done. Well, three of four walls. I can't do the last wall until I finish the office. Bassically, I'm using 1/32"x1/32" cut from coffee stirrers. Then I'm sanding them down to between 1/64" and 3/128" (I know, I'm getting crazy) so they look somewhat like 1x3" battons on 1"x12" boards. The time it took to do this was not worth what it would have cost to buy premade board and batton. I'll do that next time I want board and batton.

My wife doesn't like the color. She won't come out and say why. My daughter says it looks like a metal building. She also says that after I weather it, it will probably look okay. Both of them are artists. My wife professionally. My daughter has a following on social media. I'm beginning to see the suckiness of it. It looked better in my head. 

The answer of course, is to paint it white. People were all the time whitewashing redwood. And the lumber yard would have been cheap about it. 

You can go ahead and say what you feel about the color. Just be gentle.

I've been beginning to get frustrated. I'm anxious to get to laying track. My goal is to get at least a working mainline this season. And the weather is getting where I could work 6-7 hours before the heat would set in. I want to get this project done first.

And I have to repair a sizable portion of the exterior stucco before it rains. I won't do it until it's cool enough. The secion is a parapet above the garage. The garage has a white roof that reflects 95% of the heat (that's what it says on the can.) I get heat something and get dizzy. 

But it's coming up.

Now, something has caught up with me that is adding to the frustration. This model is brittle. Do anything and pieces break off. The trouble is, you have to handle the model firmly when you work on it. If you sand, tape off or paint, pieces come off. Today, I broke two pieces gluing a piece back on. I can't wait to get this on the layout and cemented into the landscape. 

Tomorrow, if there are no more rare bird sightings, I'll get back on it. Starting with whitewashing. 

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Sunday, September 20, 2020 7:14 AM

MisterBeasley

This lumber yard really needs some horse drawn lumber wagons.  Maybe an orange sign like Home Depot, "Rent me for 19¢ a day!"

 

LOL!

You do bring up a point I had been thinking about. Most wagons can handle only short pieces of lumber, say 8-10 ft. Maybe 12 if it hangs out the back. I might have to bash a longer wagon and offer a delivery service. Or a 19 cents a day rental. 

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by MisterBeasley on Saturday, September 19, 2020 9:21 PM

This lumber yard really needs some horse drawn lumber wagons.  Maybe an orange sign like Home Depot, "Rent me for 19¢ a day!"

It takes an iron man to play with a toy iron horse. 

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Posted by SpaceMouse on Thursday, September 17, 2020 8:50 PM

I changed the wood color to redwood and sided the upper story.

Some of the "stain" seeped through the walls. Not to worry. They were always going to be a solid color. 

Fridays are the day I drive off to Cottonwood and Wally World for the weekly shopping trip. I'll get maybe 2-3 hours in. I'll try to tackle the roofs.   

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Wednesday, September 16, 2020 5:41 PM

Today I got the upper floor framed and was about to start siding when I had a realization. The wood in the frame is redwood. Redwood is the key to the whole economy. The Mill is creating lumber from the massive redwood trees a few miles towards the coast. Not only is redwood significantly cheaper for the townspeople, it resists rot and termites. 

It was a slap yourself in the forehead with your palm sort of moment.

Not that Rock Ridge Mill doesn't cut Douglas Fir, it's they're second most profitable trees and they are mixed in with the Redwoods in places. 

What that means is that I have been staining the framework as if it was bare Douglas Fir, which gradually turns grey. Redwood starts out redish then the sun and air turn the high percentage of tannins black. If it is shaded they turn brown mixed with gray.

So, I gotta start over on treating the frame. I figure I'll spend pretty much all day tomorrow working on it. 

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Monday, September 14, 2020 6:00 PM

SpaceMouse
My goal for the day was to deck the second floor. Sound familiar?

Wanna guess what's coming next?

My goal for the day was to deck the second floor and see what happens. 

What happened was that after I finisned the deck--it only took an hour--I started sanding. I looked at the bottom of the dock and noticed one of the legs was crooked. I was tired of the posts always getting knocked off and so I spent the morning reinforcing things. 

In the afternoon, I sanded and stained the deck and dock.

The only thing of note is that after staining, I took the model outdoors and sprayed Dull Cote on the underside of the decks and the backs of the walls. A gust of wind came up and knocked my model off the fence. It broke some of the framework. I found all the pieces so it will be an easy fix.

Note to self: Secure model before spraying.  

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Sunday, September 13, 2020 6:58 PM

My goal for the day was to deck the second floor. Sound familiar?

I got 3/4 of the way done after sanding the top of the walls to get ready for it.

The stairwell opening was a pain in the petutti. There were decking boards to the right of the stairwell that were 3/32" long. I was worried about filing the edges straight, and my wife came to the rescue with an emory board. took about 5 minutes to do both sides of the stairwell. 

Tomorrow I'm going to finish the second floor floor. (Take that MS Word.)

After that, I haven't decided.

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by SpaceMouse on Saturday, September 12, 2020 6:33 PM

HO-Velo
I sure do like how your hand crafting adds a unique down-home flavor to your models.

You forgot how cheap they are to build.

Dots - SignDots - SignDots - Sign

I finally got a picture for you to see.

My goal for today was to deck the second floor and dock with two-by-sixes. I took one look at it and decided I better do something with the exposed frame-work before I close it in.

The instructions said that the first floor sat in the dirt and was unpainted. So my goal was to make it look like raw wood has been sitting in the dirt for 4 years. The base plate sits on the dirt and doubles as a rack for the lumber. I applied some sitting in the dirt treatment. 

So anyway, I did a couple of washes--black and gray. Then I decided I should probably put in the stairs to the dock before it gets closed in. 

Then I decked the dock.

I started to deck the second floor, but decided I needed to side the walls first. That's all the further I got. 

 

Chip

Building the Rock Ridge Railroad with the slowest construction crew west of the Pecos.

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Posted by HO-Velo on Friday, September 11, 2020 9:50 PM

SpaceMouse
spent an hour and a half ripping 150 scale 2x6 out of coffee stirrers

Hey Chip, thought of you the other evening while watching 'The Birdman of Alcatraz' and seeing the cleverness in Burt's character as he scratch built an elaborate bird cage from a drawing and simple materials.

I sure do like how your hand crafting adds a unique down-home flavor to your models.

Thanks and regards, Peter

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