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I have never used a zip saw so someone else will need to comment on that. I do belive that you can get the job done with a router. Just be prepared to deal with a lot of that brown dust. When I mill my road bed to the fineal deminsion I have a shop vac connected to my router table and there is still a lot of dust that gets into the air and settles on everything. I would recommend that if you try the router have a good dust mask to protect your lungs. I wouldn't recomend those five for a dollar kind. <br /> <br />Joe
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