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Locomotives with HEP

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Locomotives with HEP
Posted by NP Eddie on Saturday, March 9, 2019 5:50 PM

ALL:

Do passenger locomotives with HEP have an extra diesel engine to provide power for lighting, etc. if the locomotive itself dies on the road.  I know that the BNSF has provided a freight locomotive for the EB is the AMTRAK locos die.

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Posted by BaltACD on Saturday, March 9, 2019 6:45 PM

NP Eddie
ALL:

Do passenger locomotives with HEP have an extra diesel engine to provide power for lighting, etc. if the locomotive itself dies on the road.  I know that the BNSF has provided a freight locomotive for the EB is the AMTRAK locos die.

Ed Burns

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As the old saying goes - It Depends.

The Amtrak F40-PH's used the prime mover of the locomotive to generate HEP, that is one reason if you saw a Amtrak train stopped with a F40-PH on the head end it sounded like it was doing 60 MPH.  The prime mover and generator did not develop HEP power at prime mover idle.  I believe, and I can be sadly mistaken, the prime move had to be spinning at Notch 5 level or higher for proper HEP to be generated.

When Amtrak requested CSX power for moving trains account engine problems - it was for CSX to move the train, NOT supply HEP power to the train.  In my experience, when Amtrak had engine failure that included HEP failure in most all cases arrangements were made to bus passengers to destination.

I have no working knowledge about any other form of Amtrak locomotives.

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Posted by timz on Saturday, March 9, 2019 6:48 PM

Lots of "passenger locomotives" have separate diesels for HEP, at the rear of the unit, and a few of those units pull Amtrak trains, but most (all?) units that say "Amtrak" on them get HEP off the traction diesel.

When HEP started, it was always supplied by a separate diesel. Guess the U34CHs were the first to use the traction diesel, around 1970?

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Posted by blue streak 1 on Saturday, March 9, 2019 9:07 PM

About  the just depends statement.  Almost all AC traction locos now being built use the prime mover. Since inverter(s) are needed for traction either an output on the inverter or a separate inverter provides HEP.  Example the SC-44s take  power from the prime generator 0( alternator) rectify it and send the output thru an inverter that provides 600 Hz 480V 1000Kw power.  A very reduced speed of the diesel provides enough current for the HEP.  What actual speed needed  will have to be provided by others.

The ACS-64s have 2 innverters each rated at 1000Kwthat provides reduntant power as long as it can receive power from the CAT.

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Posted by caldreamer on Saturday, March 9, 2019 9:29 PM

What about the SD70MAC's that METRA is leasing from BNSF?  Does anyone know how they wil be modified to provide HEP power to the cars?

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Posted by Thomas 9011 on Sunday, March 10, 2019 4:06 AM

When I was working for the railroad in Alaska a few years ago, the passenger cars would get HEP power that was diverted from one of the trucks on the SD70 MACs. They said one SD70MAC would power about six cars. On our passenger cars all of them had diesel generators. One generator could power two cars if they were running A/C or heaters. If they were running neither then you might be able to run four cars from one car. Running the diesel generators were expensive so getting HEP from the locomotive is much better and cheaper.

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Posted by Erik_Mag on Sunday, March 10, 2019 12:45 PM

BaltACD

 The Amtrak F40-PH's used the prime mover of the locomotive to generate HEP, that is one reason if you saw a Amtrak train stopped with a F40-PH on the head end it sounded like it was doing 60 MPH.  The prime mover and generator did not develop HEP power at prime mover idle.  I believe, and I can be sadly mistaken, the prime move had to be spinning at Notch 5 level or higher for proper HEP to be generated.

The electrical equipment on Amtrak's passenger cars is designed for 60Hz. Prior to widespread use of inverters for AC traction motors, the need for 60 required that the prime mover be turning at a submultiple of 3600rpm, i.e. 1800, 1200, 900, etc.

You were not mistaken with respect to the F40-PH.

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Posted by oltmannd on Sunday, March 10, 2019 1:11 PM

Erik_Mag

 

 
BaltACD

 The Amtrak F40-PH's used the prime mover of the locomotive to generate HEP, that is one reason if you saw a Amtrak train stopped with a F40-PH on the head end it sounded like it was doing 60 MPH.  The prime mover and generator did not develop HEP power at prime mover idle.  I believe, and I can be sadly mistaken, the prime move had to be spinning at Notch 5 level or higher for proper HEP to be generated.

 

 

The electrical equipment on Amtrak's passenger cars is designed for 60Hz. Prior to widespread use of inverters for AC traction motors, the need for 60 required that the prime mover be turning at a submultiple of 3600rpm, i.e. 1800, 1200, 900, etc.

You were not mistaken with respect to the F40-PH.

 

F40PH notch 8 speed was 896 RPM, so gearbox driven HEP would put out 60Hz.  Normal 16-645E3 speed schedule was 904 RPM for N8.

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Posted by Flintlock76 on Sunday, March 10, 2019 2:12 PM

If I recall correctly "Trains" ran an article, maybe last year, on the Via Rail (Canada) F40 rebuilds.  Via installed separate small diesel engines in the locomotives independent of the prime mover to provide HEP, so no more Notch 5 settings (or higher) are needed to provide the juice.

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Posted by Erik_Mag on Sunday, March 10, 2019 6:41 PM

oltmannd

F40PH notch 8 speed was 896 RPM, so gearbox driven HEP would put out 60Hz.  Normal 16-645E3 speed schedule was 904 RPM for N8.

 

 
True, but unless you're running an electric clock, the difference between 896 RPM and 900 RPM isn't worth the effort of using gears. OTOH, some sort of planetary gear system would have been useful to allow the HEP to function at say Run 5.
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Posted by Overmod on Sunday, March 10, 2019 8:16 PM

You're overthinking things.

HEP on an F40 is implemented using the existing D14 'companion alternator' provided for main-generator excitation, wired to provide native three-phase to the HEP cabinets.  This accounts for the governed 893rpm (the manual's figure, mentioned several times so unlikely to be a misprint) for nominal 60Hz output; the 'traditional' D14 ratings are for rectified output voltage rather than frequency matching.

A completely separate function provides the 'standby' power source, which is the 720rpm native 60Hz output off the (ten-pole) AR10 main alternator.  There are specific instructions (and a description of the cutover sequence) involved in transitioning to standby from companion-alternator HEP and vice-versa.

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Posted by SD70Dude on Sunday, March 10, 2019 9:19 PM

Flintlock76

If I recall correctly "Trains" ran an article, maybe last year, on the Via Rail (Canada) F40 rebuilds.  Via installed separate small diesel engines in the locomotives independent of the prime mover to provide HEP, so no more Notch 5 settings (or higher) are needed to provide the juice.

Yes, the genset is powered by a CAT C18.  To make room for it the rebuilds lost their rear platform/walkway and gained a hump atop the rear of the long hood:

https://vignette.wikia.nocookie.net/locomotive/images/a/ae/P1050897md.jpg/revision/latest?cb=20151123203857

In the mid 1990s VIA had HEP gensets added to their few remaining FP9's, these were powered by a Detroit Diesel Series 92.  Unfortunately those units only saw service for a few years, being retired in the early 2000s when the GE P42's arrived. 

These two have been restored to their original appearance, and still contain their HEP gensets:

http://www.railpictures.ca/?attachment_id=34316

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Posted by Flintlock76 on Sunday, March 10, 2019 9:47 PM

'70Dude, those are some gorgeous restorations of those FP9's!  What a classy paint scheme as well, too bad CN dropped it.  I can understand why, I'm sure it was expensive, but still...

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Posted by oltmannd on Sunday, March 10, 2019 9:54 PM

Overmod

You're overthinking things.

HEP on an F40 is implemented using the existing D14 'companion alternator' provided for main-generator excitation, wired to provide native three-phase to the HEP cabinets.  This accounts for the governed 893rpm (the manual's figure, mentioned several times so unlikely to be a misprint) for nominal 60Hz output; the 'traditional' D14 ratings are for rectified output voltage rather than frequency matching.

A completely separate function provides the 'standby' power source, which is the 720rpm native 60Hz output off the (ten-pole) AR10 main alternator.  There are specific instructions (and a description of the cutover sequence) involved in transitioning to standby from companion-alternator HEP and vice-versa.

 

Thanks for the link to the manual.  893 - hey, my memory was close.

The D14 doesn't do HEP.  Items 21 and 23 in the general arrangment are the gearbox and HEP generator.  My Amtrak friends have told me the gearbox was a PITA....

 

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Posted by Overmod on Monday, March 11, 2019 11:34 AM

oltmannd
The D14 doesn't do HEP. Items 21 and 23 in the general arrangement are the gearbox and HEP generator...

So, to be clear: there are two separate D14s on the diesel engine, one that excites the main generator in the normal way, and one that is dedicated to 3-phase AC generation.  Right?

Can someone find a good photograph of the generator end of one of these setups that shows the arrangement?

Interesting that a one-speed gearbox would be a PITA -- they probably forgot to implement the right combination of flexible drive and zero backlash necessary to give stable 60Hz under varying load and found all sorts of tooth and bearing damage over time...

Just as a note for Erik: the issue with a multiple-speed gearbox is that the logic to interlock stable 60Hz with 'standby' involves vastly more complexity and potential points of failure when you add the necessary interlocking of gearbox and governor to get "low speed" 60Hz when the locomotive is needed for normal train handling and would need repeated cycling to and from run 8 without interrupting HEP delivery to the consist.  One problem with F40 HEP as designed is that no other source of AC can be connected when any function is active, so even 'shore power' has to be interrupted for a while when you switch from front-end generator to standby or back again.  Imagine the fun even if you could automate the necessary switching between slow and fast gear speed!

Suspect the answer to this issue in the short run involved static inverter HEP, with some voltage clamping and/or buck-boost voltage adjustment to the inverter to compensate for the variation in DC voltage from a D14 with rectification as the DC-link source for it.  That gets rid of all the 60Hz (and probably power factor) issues, and at least provides a simple path toward reasonably stable RMS voltage on the HEP bus with varying engine speed...

Someone who knows, please comment on whether spikes or other 'unclean' power considerations were trouble on the early non-genset F40 setups.

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Posted by timz on Monday, March 11, 2019 3:55 PM

That F40 manual says the HEP "generator" produced 60 Hz at 1800 RPM, so it seems to be geared all right.

"there are two separate D14s on the diesel engine"

No one said that, did they?

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Posted by Overmod on Monday, March 11, 2019 4:24 PM

timz
"there are two separate D14s on the diesel engine" No one said that, did they?

Manual says (at least twice) that the HEP generator is a D14.

No one is denying, to my knowledge, that excitation on an F40's AR10 is done with a D14.

Don says the excitation D14 isn't used for HEP, and of course vice versa.

You figure it out.

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Posted by oltmannd on Monday, March 11, 2019 4:42 PM

Overmod

 

 
timz
"there are two separate D14s on the diesel engine" No one said that, did they?

 

Manual says (at least twice) that the HEP generator is a D14.

No one is denying, to my knowledge, that excitation on an F40's AR10 is done with a D14.

Don says the excitation D14 isn't used for HEP, and of course vice versa.

You figure it out.

 

There is only one D14 on an F40. The HEP generator is a whole different animal in size and shape.

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Posted by M636C on Monday, March 11, 2019 7:00 PM

oltmannd

 

 
Overmod

 

 
timz
"there are two separate D14s on the diesel engine" No one said that, did they?

 

Manual says (at least twice) that the HEP generator is a D14.

No one is denying, to my knowledge, that excitation on an F40's AR10 is done with a D14.

Don says the excitation D14 isn't used for HEP, and of course vice versa.

You figure it out.

 

 

 

There is only one D14 on an F40. The HEP generator is a whole different animal in size and shape.

 
The D14 is a separate machine built onto the same shaft as the AR10 (or D32 in earlier units). It is called a "companion alternator" and it is used to provide AC power for engine auxiliaries such as the radiator fans.
 
Drawings show the HEP alternator as a separate machine shaft driven from the main generator, presumably through a step up gearbox if it runs at 1800 rpm. I'm pretty sure that is the arrangement in the U34CH as well (which like all GEs of the period had a shaft driven radiator fan). I think GE never used a "companion alternator" like EMD but I stand to be corrected.
 
Some of the confusion may stem from the ability to get 60Hz power from the AR10 (which can't be done when it is being used to drive the locomotive).
 
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Posted by Overmod on Monday, March 11, 2019 8:01 PM

This is what comes of reading the manual on a phone, in the dark.  None of that 'second D14' information even makes sense.  Would still enjoy pictures of what's actually there, though.

At least I can verify that the mechanical step-up on the F40 is exactly 2:1, 900 to 1800, per the manual.  This leaves us absent the reason for the nominal 893rpm speed -- power factor in rotating HVAC compressor drives?  Bet Don can find someone with the definitive answer...

All the references I remember with equipment layout and description for the U34CH appear to be gone.  Will Davis may be the appropriate source for description or pictures of the particular HEP alternator arrangement, or the traction-alternator excitation arrangement, on this locomotive.  I recall the U34CH operating at continuous prime-mover speed (at what we thought was 900rpm) with passengers on the train, while in freight mode they were allowed up to 1050rpm -- you got some pretty good shows when the fuel was applied for a fast start toward River Edge with the engine already turning at what amounted to high-notch speed.

I see secondary sources that refer to an actual shaft off the 'alternator PTO' to drive the HEP alternator (which was behind the cab in the place usually reserved for a blower; would that not be at the other end of the engine from anything likely driving a radiator fan?)  The problem is that 'shaft driven' doesn't always mean a physically separate driveshaft to a separately housed alternator.

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Posted by Erik_Mag on Monday, March 11, 2019 11:34 PM

Overmod

 Interesting that a one-speed gearbox would be a PITA -- they probably forgot to implement the right combination of flexible drive and zero backlash necessary to give stable 60Hz under varying load and found all sorts of tooth and bearing damage over time...

Just as a note for Erik: the issue with a multiple-speed gearbox is that the logic to interlock stable 60Hz with 'standby' involves vastly more complexity and potential points of failure when you add the necessary interlocking of gearbox and governor to get "low speed" 60Hz when the locomotive is needed for normal train handling and would need repeated cycling to and from run 8 without interrupting HEP delivery to the consist.  One problem with F40 HEP as designed is that no other source of AC can be connected when any function is active, so even 'shore power' has to be interrupted for a while when you switch from front-end generator to standby or back again.  Imagine the fun even if you could automate the necessary switching between slow and fast gear speed!

The reduction gears used on the large radial engines would have been an interesting starting point for a gear drive between the locomotive prime mover and an alternator. The prop acts like a huge flywheel as does the alternator. Said large engines often had a two speed supercharger, though the speed change was probably done closer to the impeller RPM than the crankshaft RPM. OTOH, the reduction gears were PITA to maintain.

The ability to connect with "shore power" is more of a function of the governor than anything else, you need the ability to match the engine speed to the external power, the rest is pretty standard synchronization of alternators. A few of the early UP HEP equipped Streamliners had provisions for synchronizing the two engine sets - and a bit more far afield was the two 400Hz APU's on the YB-49 could also be synchronized.

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Posted by oltmannd on Tuesday, March 12, 2019 7:05 AM

Erik_Mag
A few of the early UP HEP equipped Streamliners had provisions for synchronizing the two engine sets -

Apparently, the P30CH's originally could syncho the HEP engine gen sets they had on board.  I don't think that lasted long, though.

I remember doing an engineering lab at school where we sychrod a motor gen set to the grid.  We had to match speed then, watch the phase angle.  When it was close, throw the knife switch and watch the speed "lock on" to the grid frequency.

 

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Posted by Erik_Mag on Tuesday, March 12, 2019 10:07 AM

I had a couple of quarters of power systems lab at Cal, sounds like we were using a similar set-up with a DC motor driving and AC 3 phase generator. We usually used a line synch'ed stroboscope for phasing, but used the lights on occasion. The strobe was mainly used to show the shaft (power) angle with repsect to the line and it was rather impressive watching the angle vary when we simulated power system faults.

 

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Posted by blue streak 1 on Tuesday, March 12, 2019 10:17 PM

Erik_Mag

. A few of the early UP HEP equipped Streamliners had provisions for synchronizing the two engine sets - and a bit more far afield was the two 400Hz APU's on the YB-49 could also be synchronized.

 

 
The aviation industry was originally of 2 camps. One was to run each 400Hz generator bus isolated with provisions of either manual or automatic cross ties of a dead generator bus to a live one with provisios of load shedding to prevent overloading of a generator or a fault on the tie bus..  Such were the L-188. DC-9, B-737, L-1011, A-300. The APU was wired to be manually or automatically connected to either dead generator bus or in certain circumstances both buses 
 
The other method was to syncronize all or some of the generators manually to a common tie bus.  
Boeing started the common tie bus with the KC-135s and shortly after that the early B-707s.  One generator was placed onto the tie bus and by using neon lights connected to the "A" phases of next generator and tie bus, vary the frequency of the next generator until the neon light goes out, and close the next generator tie and so on.  +This method continued on the B-727 and B-747.  Generator capacities on some of the models were increased and some existing replaced over the years,  Early 707s had just 0 Kw with later ones and B-727s 40 Kw.
 
Other Aircraft used auto paralleling of generators to the tie bus such as the DC-8.  
 
Common aircraft design thinking now is to run isolated generator buses with automatic connections to the cross tie with the necessary fault isolation to prevent a good generator from tieing to a faulty bus. DC-9, A-300 Believe B-757,767,777,787 series aircraft as well for example 
 
2 and 3 engine aircraft on long overwater flights must have an operational APU capable of auto start and taking over failed generator bus up to altitudes flight is planned.  Long defined on 2 engine aircraft of over 207 flight minutes from a suitable airport.
 
The obvious problems with these systems may be why Amtrak and the commuter rails do not use convential paralleling.  VIA uses a system that when 2 or more locos are running 2 locos provide power to alternating passenger cars with auto cross ties closing on each passenger car if normal power to that car fails and then that car is connected to other loco.
 
Amtrak has gradually increased its ordered locos to provide 1000Kw .  It upgraded the Auto Train P-40s to 1000Kw for a maximum of about 17 passenger cars including the diners.  If auto train is ever increased to more passenger cars probably that eqipment might need to adopt some kind of the VIA system? 
 
The ACS-64s have 2 1000Kw inverters with one providing the HEP.  Do not know if the powering inverter fails how the other inverter is connected to HEP bus.  Manual or automatic?
 
 
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Posted by Erik_Mag on Wednesday, March 13, 2019 2:19 PM

Interesting details about paralleling alternators on airliners. The note about the YB-49 APU's was from a ca 1975 reprint of the YB-49 operations manual, with the APU's being powered by air-cooled Franklin engines. The neon light synchronizer works the same way as power system synchronizing lights, with 3 lights being used to ensure the same phase sequence. Heard a story of what happened when a large (probably 50 to 100MW) turbo-alternator was connected in reverse sequence - the alternator was torn from the foundation.

The HEP equipped UP Streamliners used separate circuits for the two genset and the electrical panels on the cars had provisions for which circuit was selected for powering the HVAC.

Synchronizing two prime-mover powered HEP's is asking for trouble unless the HEP alternators can handle the full output from the prime mover. Smaller HEP alternators could pull out if the governors didn't maintain close control of the relative crankshaft position. This is a solvable problem as multi-engine propeller driven planes have had that capability prior to WW2, but would probably be more trouble than it is worth for locomotives.

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Posted by zardoz on Wednesday, March 13, 2019 3:05 PM

I can't give a technical description or quote any specs; I can just tell you about the locomotives used by Metra.

When I started, all suburban power was either F7s or E8/9s. All units had a Cummins engine in the rear of the unit, mounted transversally to the prime mover, which made it quite difficult for a person to walk from the train to the cab without getting very dirty from all the oil those nasty engines sprayed all over the interior of the engineroom. This Cummins engine really roared when up to speed (probably the 1800rpm previously mentioned). One Cummins engine would be sufficient ot power a train of 11 bi-level coaches in any temperature extreme.

The F40 had only the prime mover which also provided HEP. It had a "stand-by" mode, where the only HEP would be supplied. It kept the engine speed at around a 5th notch equivalent. The controls were in the cab (as opposed to the Cummins, which had to operated from a cabinet at the rear of the carbody). It took about a minute after "stand-by" power was switched off for the locomotive to develop motive power (or from motive power to HEP). When the loco was in "normal" mode and the HEP was switched on, the prime mover would run at constant full speed.

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