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Eco Units

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Eco Units
Posted by southernalco on Tuesday, July 29, 2014 8:10 AM
I was wondering if the railroads are happy with their new Eco units I have heard some discussion that NS ,is NOT totally happy with their new rebuilt/remanufactured GP22Ecos. Are they still building them or has the program stopped? Is the CP and KCS happy with their Ecos? Gene SouthernAlco
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Posted by jrbernier on Tuesday, July 29, 2014 11:13 AM

  Only 2 units(5900-5901) were built.  They started out as old GP38AC 'cores'.  CP & KCS seem to be happy with theirs.  CP just started taking delivery on the second batch from EMD.

Jim

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Posted by NorthWest on Tuesday, July 29, 2014 11:48 AM

The rebuild simply involves taking out the 645 and control system, and dropping in a 710 and new control system. I'm not sure what there is to mess up, considering the success of the components in other locomotives. Can you describe the issues in more detail?

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Posted by NSDash9 on Wednesday, July 30, 2014 2:31 AM

NS has been happy with the performance of its ECO rebuilds. 

In addition to its two GP22ECO units, NS also re-powered GP38-2 5301 with a 710G3A ECO engine, and has been upgrading the engines on its GP59's with ECO kits as part of its GP59E capital rebuild program.  Additionally, NS has started a new program to rebuild 25 of its GP50 locomotives as GP33ECO units.

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Posted by YoHo1975 on Monday, August 4, 2014 1:03 AM
NorthWest

The rebuild simply involves taking out the 645 and control system, and dropping in a 710 and new control system. I'm not sure what there is to mess up, considering the success of the components in other locomotives. Can you describe the issues in more detail?

It's not that simple. There's also figuring out what to do with the radiators. NS does a custom radiator job. That's why their rebuilds look different in most cases. As NSDash9 states, if NS is unhappy, then they have a strange way of showing it given the number of ECOs they've done. And they'd have nobody to blame but themselves since most of theirs are custom, not the EMD kit. And I notice no Mention of UP who ordered up a few more SD59MXs. Though I do not think they're too thrilled with 9900 with the EGR system.
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Posted by NorthWest on Monday, August 4, 2014 12:21 PM

The KCS units use the original radiators. The radiators NS is using are IIRC split cooling, and more efficient, although the original radiators can handle the load. As of a couple weeks ago, conversions are still taking place.

UP9900 failed to make Tier IV with EGR, DOC and DPF, plus reliability issues.

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Posted by D.Carleton on Tuesday, August 5, 2014 11:55 PM

NSDash9

NS has been happy with the performance of its ECO rebuilds. 

In addition to its two GP22ECO units, NS also re-powered GP38-2 5301 with a 710G3A ECO engine, and has been upgrading the engines on its GP59's with ECO kits as part of its GP59E capital rebuild program.  Additionally, NS has started a new program to rebuild 25 of its GP50 locomotives as GP33ECO units.

Chris Toth
NSDash9.com
Also visit the NSDash9.com facebook page for the latest updates.

 

Would you know why NS is installing the larger flared radiators on the GP33 rebuilds? The original radiators plus the NS intercooler ahead of the turbo should offer enough margin to cool the new engine and meet the new tier stipulations.

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Posted by YoHo1975 on Wednesday, August 6, 2014 12:06 AM
Maybe to meet Tier 3? Or maybe there isn't enough room in the engine compartment given the more traditional Dynamics location.
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Posted by M636C on Wednesday, August 6, 2014 7:41 AM

YoHo1975
Maybe to meet Tier 3? Or maybe there isn't enough room in the engine compartment given the more traditional Dynamics location.

If they are using the same nomenclature as EMD, a GP33 will meet tier 3, just as a GP22 meets tier 2 and an SD30 meets tier 0....
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Posted by D.Carleton on Wednesday, August 6, 2014 12:18 PM

YoHo1975
Maybe to meet Tier 3? Or maybe there isn't enough room in the engine compartment given the more traditional Dynamics location.

What I'm wondering is if these are ECO rebuilds following the EMD pattern or the NS pattern. Two GP38's were rebuilt with what looks like the radiators from a GP40. A third was rebuilt but used the NS designed split cooling system with the third fan behind the DB blister instead of in front like on the SD60E's. These GP50's being rebuilt into GP33's have been sold to a bank and will be leased back to NS. There are also public monies involved. With so many "spoons in the pot" I'm wondering if they are required to use the EMD recipe.
 
My next question is: There are 37 GP38-3's on the NS roster that were rebuilt from GP50's the oldest of which is ten years. When they come due for overhaul will they be candidates for a GP33ECO rebuild if all of this pans out?

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Posted by YoHo1975 on Wednesday, August 6, 2014 1:27 PM

The GP38s are now 2150 HP units though right? so they don't need as big a radiator core and It's 8 cylinders versus 12, so it uses half the space of the original V16. the 3150 HP v12 (using the EMD recipe) would need yet bigger radiators. Now, if they're really getting 3300 out of them. Then they are probably using something custom.

Also, as I understand it, the SD60Es are making 4000HP using16-710G3B-IC enignes. Which is not an official EMD designation to my knowledge. The original 60s had 16-710G3A engines without EFI and with the older turbo. So, I'd assume the blocks are the same, but new turbo, EFI and Intercooler.

 The 60Es therefore would require far more advanced cooling. Something more like the flared radiators on the SD70M-T1 Or, the custom Intercooler that NS used. In either case, that rebuild is not remotely based on an ECO package. 

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Posted by D.Carleton on Wednesday, August 6, 2014 1:48 PM

YoHo1975

The GP38s are now 2150 HP units though right? so they don't need as big a radiator core and It's 8 cylinders versus 12, so it uses half the space of the original V16. the 3150 HP v12 (using the EMD recipe) would need yet bigger radiators. Now, if they're really getting 3300 out of them. Then they are probably using something custom.

Yes, but we are talking about taking a 3500 HP platform (GP50) and downgrading it to a 3000 HP locomotive; replacing the V16 with a V12. The existing installed cooling should have enough margin for the smaller engine especially if the NS' separate cooling for the intercooler is utilized.

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Posted by YoHo1975 on Wednesday, August 6, 2014 3:24 PM

That's a whole lot of arm waving there. The CP GP20ECOs have flared radiators that to my eye are larger than a GP50/60 series radiator. So I don't think you can make that assumption. Regardless of the intercooler.  And presumably They're downgrading to a 3300 HP loco, not a 3000HP loco. The V12 and extra Machinery and the imposition of the dynamics. You're making some rash assumptions. If the radiator core on a GP50 was big enough to hit Tier 2 out of a 12-710, then the very same would be true on an SD60. More true in fact. And yet look at the SD59MX with brand new radiators. The intercooler takes up space too. Those SD60Es have oversized air intakes to accommodate that. 

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Posted by D.Carleton on Wednesday, August 6, 2014 6:41 PM

YoHo1975

That's a whole lot of arm waving there. The CP GP20ECOs have flared radiators that to my eye are larger than a GP50/60 series radiator. So I don't think you can make that assumption. Regardless of the intercooler.  And presumably They're downgrading to a 3300 HP loco, not a 3000HP loco. The V12 and extra Machinery and the imposition of the dynamics. You're making some rash assumptions. If the radiator core on a GP50 was big enough to hit Tier 2 out of a 12-710, then the very same would be true on an SD60. More true in fact. And yet look at the SD59MX with brand new radiators. The intercooler takes up space too. Those SD60Es have oversized air intakes to accommodate that. 

The SD60Es and GP59Es both have the oversized air intakes with the installed cooler and fan. The GP33ECO is basically a GP59E utilizing the 12-710 engine. The assumption is the cooling capacity of a GP59s radiators vs. that of a GP50. Speaking of flared rads on a CP GP20ECO you'll have to point them out: http://www.rrpicturearchives.net/showPicture.aspx?id=3691961

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Posted by YoHo1975 on Wednesday, August 6, 2014 10:27 PM
Mea culpa, I was getting the slightly taller long hood of the 20s confused with the sd59mx rad flares. Anyway, altoonaworks tells me that the tier rating for the gp59e is unknown. Likely not tier 2.
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Posted by D.Carleton on Wednesday, August 6, 2014 11:30 PM

Which raises the question, why a Tier 3 rebuild? A GP50 is old enough to warrant a Tier 0. Again there are outside monies involved which may require Tier 3 so someone can get the tax credit.

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Posted by M636C on Thursday, August 7, 2014 6:23 AM

YoHo1975

The GP38s are now 2150 HP units though right? so they don't need as big a radiator core and It's 8 cylinders versus 12, so it uses half the space of the original V16. the 3150 HP v12 (using the EMD recipe) would need yet bigger radiators. Now, if they're really getting 3300 out of them. Then they are probably using something custom.

Also, as I understand it, the SD60Es are making 4000HP using16-710G3B-IC enignes. Which is not an official EMD designation to my knowledge. The original 60s had 16-710G3A engines without EFI and with the older turbo. So, I'd assume the blocks are the same, but new turbo, EFI and Intercooler.

 The 60Es therefore would require far more advanced cooling. Something more like the flared radiators on the SD70M-T1 Or, the custom Intercooler that NS used. In either case, that rebuild is not remotely based on an ECO package. 

The EMD 8-710 ECO is rated at 2150 BRAKE HP, so deducting 200 HP as they do with a GP38, the modified GP38 should be good for 1950 HP into the alternator.
Equally, the 12-710 ECO is rated at 3150 BRAKE HP so probably 2950 HP into the alternator.
I don't think any 12-710 would be rated at 3300 HP into the alternator. EMD have never rated one at more than 3000 HP and if they don't why should anyone else.
It should be recalled that the SD60 engines were always capable of 4000 HP. They were limited to 3800 HP because that was the maximum rating of the AR11 alternator used in the SD50 and SD60. I assume that NS have used a different alternator in the SD60E rebuilds.
UP's 9900 SD59MX units are all tier 0, even 9900 itself (I checked the builder's decal)..
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Posted by southernalco on Thursday, August 7, 2014 11:07 AM
Are the turbo-charged engines more of a maintenance and reliability problem than the old roots blower engines?? Also, do you see GE getting into the rebuild program or possibly introducing a new medium and/or high HP 4 axle locomotive?? Gene SouthernAlco
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Posted by carnej1 on Thursday, August 7, 2014 11:11 AM

D.Carleton

Which raises the question, why a Tier 3 rebuild? A GP50 is old enough to warrant a Tier 0. Again there are outside monies involved which may require Tier 3 so someone can get the tax credit.

 The biggest reason is probably that a GP50 used in the kind of switching/secondary service that the ECO rebuild package is aimed at is not particularly fuel efficient. Even if a RR de-rates the 16-645 engine to 3000 or less HP in the GP50 the 8 cylinder 710 ECO is much better on diesel fuel consumption.

 Of course, having said that, many railroads will continue to operate older 645 powered second generation Geeps without spending the capital outlay to re-manufacture them...

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Posted by NSDash9 on Thursday, August 7, 2014 12:08 PM

The NS GP33ECO rebuilds will meet Tier 3 and will be rated at 3,000 horsepower, thus the 33 designation.

Chris Toth
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Also visit the NSDash9.com facebook page for the latest updates.

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Posted by YoHo1975 on Thursday, August 7, 2014 2:50 PM

NSDash9

The NS GP33ECO rebuilds will meet Tier 3 and will be rated at 3,000 horsepower, thus the 33 designation.

Chris Toth
NSDash9.com
Also visit the NSDash9.com facebook page for the latest updates.

Makes sense. 

I assume that in fact some of the older rebuilds they've done also meet higher tier levels, but that legally, tier 0+ is all that is requred on the engine plate.

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Posted by Entropy on Sunday, May 3, 2015 8:48 PM

Sorry for bumping an ancient thread, but since the GP33ECO's have gone into service I was looking around at coverage the forums had.

The repowers that EMD is doing typically involves a complete locomotive overhaul, as with the age of the prime mover, the other components are typically in disrepair. The entire locomotive is dissassembled down to the frame, blasted, paintined and reassembled with overhauled trucks, new bearings, EMD UTEX traction motors, cleaned fuel tank. New electrical locker is installed with EM2000 and EMDEC controllers in the locker. Install engine, EMD UTEX Main Generator, UTEX Aux Generator/blower. New EMD cooling hood is installed with Tier 1-3. Off to paint and test. 

Tier 1-3 use split circuit cooling as covered before, NS went with Tier 3 I believe in part as part of a business case to recieve additional clean air funding. Realistically Tier 3 changes the injectors, camshafts in addition to along with larger radiators to lower the airbox temperatures. 

So yes there's plenty of areas where an overhauled locomotive may have issues when first put into service. 

 

NorthWest

The rebuild simply involves taking out the 645 and control system, and dropping in a 710 and new control system. I'm not sure what there is to mess up, considering the success of the components in other locomotives. Can you describe the issues in more detail?

 

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