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Dynamic Braking in the Ac Locomotives

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Dynamic Braking in the Ac Locomotives
Posted by Anonymous on Monday, October 22, 2007 3:47 PM

How is dynamic breaking achieved in the AC motors insofar as the polarity is unable to be reversed in an AC motor?

Richard Kates

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Posted by Anonymous on Monday, October 22, 2007 4:22 PM

by changing the ac traction to dc while braking this is done with a very intelegent computer an the altanator does not know its doing it the power is stored in huge grids in locomotive on sides thats what those big fins on the side are there cooling fans for the huge copasators that are being used an when they get to capacity they dischare into the outside rail hope this is what your looking for

henry

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Posted by BigJim on Monday, October 22, 2007 4:46 PM

WHAT!

.

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Posted by M636C on Monday, October 22, 2007 6:18 PM
 trainman277 wrote:

by changing the ac traction to dc while braking this is done with a very intelegent computer an the altanator does not know its doing it the power is stored in huge grids in locomotive on sides thats what those big fins on the side are there cooling fans for the huge copasators that are being used an when they get to capacity they dischare into the outside rail hope this is what your looking for

henry

This is actually close to correct in some respects.

AC locomotives generate their power as AC but this is converted to DC at about 1000 volts in a rectifier and then provided to inverters which convert it back to AC at a variable frequency to control the speed of the motors, and a variable voltage to control the power in the motors.

When running in dynamic brake, the motors act as alternators and the power is fed back through the same inverters and comes out as DC.

The DC current is fed through resistance grids which are exactly the same as those in a DC locomotive (although sometimes bigger in the AC loco) and the grids are cooled by fans driven by DC motors.

In GE's new hybrid loco, the DC current from dynamic braking can be used to charge batteries and this power can be re-used when starting or climbing hills.

M636C

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Posted by BigJim on Monday, October 22, 2007 6:36 PM
the huge copasators that are being used an when they get to capacity they dischare into the outside rail

For what? To help
climbing hills
?

.

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Posted by bakupolo on Monday, October 22, 2007 7:38 PM
I think the main job of the copasators is to smooth the pulsing DC coming out of the rectofitters. I'm not sure about using them in braking because you can run AC or DC through the resistance grids.
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Posted by trainrunner on Monday, October 22, 2007 7:46 PM
You can't run AC back thru a inverter and get DC. You have to run it thru a rectifier.
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Posted by M636C on Tuesday, October 23, 2007 5:53 AM

 trainrunner wrote:
You can't run AC back thru a inverter and get DC. You have to run it thru a rectifier.

 Oh yes you can!

The IGBT inverters now used in locomotives can do almost anything. The type of current and the output frequency can be controlled from DC to 60 Hz and above, and can be three phase or single phase. The output can be varied as required. On the Amtrak GE Dual Mode locomotives, there are five identical inverters, one for the HEP supply and one each for the motors. Any one of these can be used for HEP power if the unit being used for HEP fails, allowing the loco to continue on three motors.

The Alaska Railroad SD70MACs can use one inverter for HEP while the other inverter supplies four motors, or as a normal six motor unit in freight service.

M636C

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Posted by Paul Milenkovic on Tuesday, October 23, 2007 1:26 PM

It is somewhat more complicated than running the AC traction motors as alternators.  Those traction motors cannot be alternators because they are induction and not synchronous AC machines.

The power of any AC device depends on the alternating voltage and current waveforms and especially the relative phase angles of those waveforms.  The "active" power is the RMS magnitude of voltage V times the RMS magnitude of current I times the cosine of the phase angle difference between the voltage and current sine waves.  The "reactive" power is |V| |I| times the sine of the phase angle difference.  The active power is the thing that supplies tractive effort to the motor while the reactive power represents energy that is swapped back and forth between the motor and the inverter at twice the excitation frequency.

If you apply a voltage to the motor at a frequency slightly higher than the rotational speed of the motor, that "rotating" magnetic field will induce currents in the shorting bars of the rotor of that induction motor that will produce tractive force, and the phase angle between voltage and current applied to the motor will be such that cosine will be positive, indicating that power is being delivered to the motor.  If you apply a voltage at a frequency slight lower than the rotation of the motor, that will induce currents to produce a retarding force, and the cosine of the voltage-current phase angle will be negative, indicating that the motor is returning power back to the inverter.

The trick is to have a control system that can precisely control the AC frequency applied to the motor to get tractive or retarding force across a range of wheel speeds.  The other thing to take care of is that if the inverter is supplying retarding force, the net effect will be for the inverter to back feed power into the DC bus -- in that instance, the inverter acts as a kind of synchronous rectifier that "uninverts" the AC back to the DC bus -- but you have to be careful not to back feed the main alternator and fry the diodes or windings, so you need to switch insome kind of resistors to take up the braking energy, either on the AC or the DC side of the inverter.

You see, induction machines can act either as motors or as generators, but to act as generators, there still has to be an electrical supply providing the "excitation" voltage at the right "slip rate" (difference in frequency relative to the wheel rotation rate) -- unlike a car alternator, an induction machine cannot act as an AC generator without that voltage supply.

Now my professional expertise is actually in digital signal processing and what I expressed here is hearsay, but if someone really wants me to, I have a colleague who is an expert in AC motor drives and has done consulting for EMD . . .

If GM "killed the electric car", what am I doing standing next to an EV-1, a half a block from the WSOR tracks?

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Posted by M636C on Tuesday, October 23, 2007 6:07 PM
 Paul Milenkovic wrote:

It is somewhat more complicated than running the AC traction motors as alternators.  Those traction motors cannot be alternators because they are induction and not synchronous AC machines.

The power of any AC device depends on the alternating voltage and current waveforms and especially the relative phase angles of those waveforms.  The "active" power is the RMS magnitude of voltage V times the RMS magnitude of current I times the cosine of the phase angle difference between the voltage and current sine waves.  The "reactive" power is |V| |I| times the sine of the phase angle difference.  The active power is the thing that supplies tractive effort to the motor while the reactive power represents energy that is swapped back and forth between the motor and the inverter at twice the excitation frequency.

If you apply a voltage to the motor at a frequency slightly higher than the rotational speed of the motor, that "rotating" magnetic field will induce currents in the shorting bars of the rotor of that induction motor that will produce tractive force, and the phase angle between voltage and current applied to the motor will be such that cosine will be positive, indicating that power is being delivered to the motor.  If you apply a voltage at a frequency slight lower than the rotation of the motor, that will induce currents to produce a retarding force, and the cosine of the voltage-current phase angle will be negative, indicating that the motor is returning power back to the inverter.

The trick is to have a control system that can precisely control the AC frequency applied to the motor to get tractive or retarding force across a range of wheel speeds.  The other thing to take care of is that if the inverter is supplying retarding force, the net effect will be for the inverter to back feed power into the DC bus -- in that instance, the inverter acts as a kind of synchronous rectifier that "uninverts" the AC back to the DC bus -- but you have to be careful not to back feed the main alternator and fry the diodes or windings, so you need to switch insome kind of resistors to take up the braking energy, either on the AC or the DC side of the inverter.

You see, induction machines can act either as motors or as generators, but to act as generators, there still has to be an electrical supply providing the "excitation" voltage at the right "slip rate" (difference in frequency relative to the wheel rotation rate) -- unlike a car alternator, an induction machine cannot act as an AC generator without that voltage supply.

Now my professional expertise is actually in digital signal processing and what I expressed here is hearsay, but if someone really wants me to, I have a colleague who is an expert in AC motor drives and has done consulting for EMD . . .

Paul,

I was giving the simplified version, based on my reading of the "basic" part of the SD70ACe electrical manual. The manual indicates that while in dynamic braking, the alternator is providing power to the inverter system, and indeed the inverters are providing what might be regarded as "exciting" voltage to the traction motors.

The whole operation, both in power or braking, is dependent on the inverters producing the exact voltage and frequency required by the motors. EMD indicate that the DC power from the alternator is required for the stability of the dynamic braking system.

In the SD70ACe, the dynamic brakes are on the DC side of the inverters, and would be the same as those on an SD70M-2 (or possibly a bit larger in capacity).

M636C

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Posted by Paul Milenkovic on Tuesday, October 23, 2007 10:46 PM

In the SD70ACe, the dynamic brakes are on the DC side of the inverters, and would be the same as those on an SD70M-2 (or possibly a bit larger in capacity).

Well, there you have it, the inverters are indeed back feeding the DC bus.  Maybe regarding the inverters as rectifiers is not quite the right analogy.  One of the pre-rectifier means of converting AC to DC was the rotary converter -- not exactly a motor-generator set, but a synchronous AC machine that operated some kind of commutator to switch the AC into a rectified waveform.  I guess the inverter acts as a solid-state synchronous converter to allow the back flow of AC power to the DC side.

If you are back feeding the DC bus, connecting the DC bus to the dynamic brake resistors could sustain the DC voltage to allow the inverter/traction motor combination to be self exciting, but as the EMD manual says, this is probably a precarious situation from a control standpoint without the alternator supplying voltage to stabilize things.

This is not quite the same thing, OK, it is nothing at all like DC dynamic braking where a transition is made where the traction motor field windings get current from the main alternator on one circuit, and the traction rotor windings supply voltage and current to the dynamic brake resistors on a completely separate circuit.  With the AC locomotive, it sounds like the inverter DC bus, the main alternator, and the dynamic brake resistors are all on one circuit, and it all has to be controlled some how.  Not an easy job: I talked to the guy from EMD at our Engineering Career Fair who did the design of the AC electronics on their latest locomotive model, and the fellow looked like he hadn't slept in four months.

If GM "killed the electric car", what am I doing standing next to an EV-1, a half a block from the WSOR tracks?

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Posted by da_kraut on Saturday, October 27, 2007 11:34 AM

Thank you guys, always wondered how this was done.

Frank 

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Posted by silicon212 on Tuesday, October 30, 2007 3:38 PM
 BigJim wrote:

WHAT!

 I am so glad I wasn't the only one!

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Posted by erikem on Friday, November 2, 2007 1:00 AM
 Paul Milenkovic wrote:

Well, there you have it, the inverters are indeed back feeding the DC bus.  Maybe regarding the inverters as rectifiers is not quite the right analogy.  One of the pre-rectifier means of converting AC to DC was the rotary converter -- not exactly a motor-generator set, but a synchronous AC machine that operated some kind of commutator to switch the AC into a rectified waveform.  I guess the inverter acts as a solid-state synchronous converter to allow the back flow of AC power to the DC side.

Paul is on the right track (pun not intended) in comparing the 'inverters' to the rotary converters - the terminology actually fits. A 'rectifier' implemented with thyristors (SCR's) is often referred to as a converter because power can be sent both ways. With a 'single' converter, the terminal voltage has to be reversed to reverse the power flow as the current is limited to flowing in one direction. A 'dual' converter can be set up to mimic the actions of a rotary converter - i.e. keeping the voltage polarity constant and reversing the power flow by reversing the direction of the current.

The difference between a converter and an inverter is that commutation in the converter is provided  by the AC side, where an inverter provides its own commutation. Commutation is an issue with plain thyristors as once they are turned on (fired) they continue to conduct current until something else stops the current flow.

A common configuration (topology) for a variable voltage variable frequency inverter is an H-bridge with pulse width modulation where the switching frequency is several times higher than the highest expected output frequency. These inverters by designed will allow power to flow both ways - even without regeneration this feature is needed to be able to handle reactive loads such as motors. 

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