analog kid:
Thats pretty much EXACTLY what im looking for. Please tell me how you did it. By the way, it is HO...
I started by assembling the shell from scraps of styrene. I was carefull when doing this as I want to be able to make molds of these parts in case I want to build another one or 100. Since I had drawings sized to HO scale I was able to draw the side and end view in Autocad. This allowed me to design the mechanism shown above. Having a milling machine at my disposal at work allowed me to machine the parts.
Now, before you think you need all of that fancy stuff, fear not. All of the stuff I did can be done by hand. The drawings can be done with a pencil, ruler and paper. The parts can be shaped with basic hand tools...jewlers saws small files and hand drills. Granted, it will take a bit longer but, it can be done.