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Cutting Steel Rail

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  • Member since
    July 2006
  • From: Central Vermont
  • 4,565 posts
Cutting Steel Rail
Posted by cowman on Thursday, November 25, 2021 6:10 PM

Some steel rail came with some free stuff I got.  I am thinking of cutting into prototypical lengths for loads, yard and trackside scenery. 

Did a quick search, but found nothing on cutting it.  My feeling is that it is too hard for rail nippers.  Is the best way to cut it a Dremel cut off tool? 

Am I correct thar rails were 39' long and most often carried in gondolas?

Thank you,

Richard

  • Member since
    May 2004
  • 7,500 posts
Posted by 7j43k on Thursday, November 25, 2021 7:57 PM

I agree about the rail nippers being too delicate.

A cut-off tool would work. Or you could use a more "aggressive" diagonal cutter, and use a grinder to make the ends flush and square.

Yup, 39' long.  I'd go with gons, though flats would work as long as you block it so it can't slide off the ends.

 

Ed

  • Member since
    January 2004
  • From: Canada, eh?
  • 13,375 posts
Posted by doctorwayne on Friday, November 26, 2021 1:31 AM

A cut-off disc would work well, but you could also do a quick job of it with a hacksaw...clamp the rail in a bench vise with 39' (HO) plus a bit, projecting from the vise, and have at it.  It will likely be faster than the cut-off disc. 
You could use the cut-off disc to remove burrs from the cut ends, but a needle file could do the same job, too.

Wayne

  • Member since
    May 2010
  • From: SE. WI.
  • 8,253 posts
Posted by mbinsewi on Friday, November 26, 2021 7:13 AM

I'd probably use my 4 1/2" grinder with a cut off wheel.  Clean up the ends with a file.  Dremel will work too, as with the hack saw.

Mike.

  • Member since
    March 2017
  • 8,173 posts
Posted by Track fiddler on Friday, November 26, 2021 8:09 AM

I'd have to say I agree with some good repeating advice confirming your original first instinct Richard.

Sometimes I prefer the step up from carbide.  I bought a bunch of these when they were cheap.

Whenever in doubt, I get the industrial diamonds out.  They cut cleanYes

Especially when cutting near finished work that could be jacked from a kickback of a primitive edge.

 

 

 

TF

  • Member since
    September 2002
  • 7,486 posts
Posted by ndbprr on Friday, November 26, 2021 8:18 AM

All the answers seem to assume this is steel rail and is HO scale. If it is steel it would be rusted to some extent.  It might just be Nickel silver. Confirmation of the scale might offer additional methods

 

  • Member since
    August 2006
  • From: Franconia, NH
  • 3,130 posts
Posted by dstarr on Friday, November 26, 2021 10:25 AM

Your feelings are correct.  The Xuron rail nippers are made to cut brass or nickel silver.  Cutting steel will dull rail nippers badly.  Cutting disk in a Dremel works.  Hacksaw, razor saw, Zona saw all work if you get the finest tooth blade they make. Saws work best if you secure the rail in a vise. 

  • Member since
    January 2004
  • From: Canada, eh?
  • 13,375 posts
Posted by doctorwayne on Friday, November 26, 2021 4:43 PM

ndbprr
All the answers seem to assume this is steel rail and is HO scale.

Actually, the O.P. said it was steel. 

Years ago, I bought some steel rail for use on the two track skip bridge of the blast furnace that I was building...

The rail was blackened, and while I eventually abandonned the project, I had lots of that rail left.  Some of it ended up near the car shop in Lowbanks...

...and 50 years later, it shows only minor rusting.

I used the same steel rail for the crane and its runway behind the Lowbanks engine shop (it was originally built for the casthouse of the blast furnace, but I modified it to better ressemble some of the cranes that I operated)...

I used fine sandpaper to remove the blackener from the railtops, and there's no rust showing, even after all this time.

This photo, showing a pack of rare earth magnets clinging to the rail, confirms that it is actual steel rail...

Wayne

  • Member since
    July 2006
  • From: Central Vermont
  • 4,565 posts
Posted by cowman on Friday, November 26, 2021 4:55 PM

Thankk  you for all the suggestions.  Now to figure out how to mount my vice with a stop so I don't have to measure eachone.

Thanks again,

Richard

PS:  Thanks to the moderator that moved this for me.

  • Member since
    December 2015
  • From: Shenandoah Valley
  • 9,094 posts
Posted by BigDaddy on Friday, November 26, 2021 7:37 PM

Anyone using cut off discs should wear eye protection.

Henry

COB Potomac & Northern

Shenandoah Valley

  • Member since
    January 2017
  • From: Southern Florida Gulf Coast
  • 18,255 posts
Posted by SeeYou190 on Friday, November 26, 2021 8:10 PM

Track fiddler
Whenever in doubt, I get the industrial diamonds out.

Agree 100%

Yes Laugh

BigDaddy
Anyone using cut off discs should wear eye protection.

Agree 100% again.

Yes Black Eye

-Kevin

Living the dream.

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