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Production Cost of an Engine
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<p>Actually, it is all about economy of scale!</p> <p>Tooling and design cost are the by far most expensive items on the calculation sheet of a locomotive. These cost easily run into the 6 digit figures on the lower end for a Diesel and the upper end for a steam engine. Figures of $200k are quite normal. A production run of only 1,000 locos would bring the amortization up to $200. Add to that the material value and purchased parts like motor etc. you are at $230 for a loco - without labor cost, which are an estimated $40 in China and about 2.5 times that amount in the US. Total cost before any mark-up would in that case be between $270, if made in China, or $330 if made in the US. With a mark-up of 100%, this would bring the sales price up to $540 and $660 - nobody is going to pay that for a "mass"-produced loco. Production batches must be significantly higher to allow for market pricing. I don´t think a manufacturer would produce a locomotive that sells less than 2,000 or even 5,000 pieces.</p> <p>Now to the myth of production in the US would bring the price up into astronomical regions. Yes, it would be more expensive to produce a loco in the US, but it´s not the labor cost driving that. Overhead costs are much higher in the western world, as EPA and Hazmat rules do cost a significant amount of money - money a Chinese manufacturer can (still) save due to the more relaxed attitude towards environmental and safety issues.</p> <p>Would you agree that labor costs and environmental & safety cost in Germany are higher than in the US? Official statistics will confirm this. If that´s correct, how come a small German business called Bemo is producing their highly detailed Swiss narrow gauge locos in Germany and are able to sell them at prices between $300 (DCC ready) and $400 (DCC & sound), including 19% VAT. The answer is economy of scales - their production batches run are much higher than just 2k pieces.</p>
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